Patents by Inventor Chi-Kuan Kao

Chi-Kuan Kao has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20130275015
    Abstract: A vehicle includes a powertrain having first and second rotatable members, speed sensors, and a controller. The speed sensors generate output signals encoding the speeds of the respective first and second rotatable members. The controller calculates a rotation angle of the members using the output signals and estimates a torque value in the powertrain as a function of the rotation angles. The sensors may count the teeth of respective first and second toothed gear elements and encode the count as the output signals. The controller may estimate the torque value as a function of a linear coefficient and the present gear ratio of the sensors. The controller may also detect a commanded upshift of the transmission and detect a fill event of an oncoming clutch of the transmission as a function of the corresponding rotation angles for the rotatable members. The members may be input, output, or intermediate members.
    Type: Application
    Filed: April 13, 2012
    Publication date: October 17, 2013
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Dongxu Li, Kumaraswamy V. Hebbale, Farzad Samie, Chunhao J. Lee, Chi-Kuan Kao
  • Publication number: 20130196811
    Abstract: A torque transmitting system includes a case, first and second clutch plates, and a ramp member that is selectively rotatable about an axis and that defines a ramp surface. The system also includes an electric motor having a motor housing, wherein the case is rotatable relative to the housing about the axis. The motor is configured to selectively apply torque to rotate the ramp member. The system additionally includes a roller element mounted with respect to the case and contacting the ramp surface. The ramp surface is configured such that, when the ramp member is rotated about the axis, the roller element exerts a reaction force on the ramp surface that urges the ramp member to move in a first axial direction and thereby transmit the reaction force to the clutch plates. A transmission assembly including the above described torque transmitting system is also disclosed.
    Type: Application
    Filed: January 26, 2012
    Publication date: August 1, 2013
    Applicants: Shanghai Jiao Tong University, GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Li Chen, Jian Yao, Chunhao J. Lee, Chi-Kuan Kao, Farzad Samie, Yu Dong, Chengliang Yin
  • Patent number: 8494729
    Abstract: A powertrain includes a transmission coupled to a driveline. A method for monitoring torque in the powertrain includes monitoring signal outputs from a first rotational sensor and a second rotational sensor configured to monitor respective rotational positions of first and second locations of a driveline, determining a positional relationship between the first and second locations using positional identifiers of the first and second rotational sensors, deriving a twist angle from the positional relationship between the first and second rotational sensors, calculating a magnitude of driveline torque corresponding to the twist angle, and controlling the vehicular powertrain according to the calculated magnitude of driveline torque.
    Type: Grant
    Filed: September 28, 2010
    Date of Patent: July 23, 2013
    Assignee: GM Global Technology Operations LLC
    Inventors: Dongxu Li, Farzad Samie, Chunhao J. Lee, Chi-Kuan Kao, Kumaraswamy V. Hebbale
  • Patent number: 8494738
    Abstract: A powertrain in a vehicle includes an electro-mechanical transmission having a selectable one-way clutch mechanically-operatively coupled to an internal combustion engine and configured to selectively transmit mechanical power to an output member. A control method includes monitoring a vehicle speed, monitoring a transmission gear state, comparing the vehicle speed to a threshold low speed range, transitioning a selectable one-way clutch into an engaged mode when said vehicle speed is not in a forward direction in excess of the threshold low speed range, and maintaining the selectable one-way clutch in the engaged mode based upon the transmission gear state remaining in a first gear state and the vehicle speed remaining within said threshold low speed range, a neutral state, or a reverse state.
    Type: Grant
    Filed: September 9, 2008
    Date of Patent: July 23, 2013
    Assignee: GM Global Technology Operations LLC
    Inventors: Chunhao J. Lee, Farzad Samie, Chi-Kuan Kao
  • Patent number: 8463515
    Abstract: A powertrain includes a torque generative device and a torque converter having an impeller, a turbine and a torque converter clutch. A method to control torque converter slip includes monitoring a reference slip and a turbine speed of the torque converter, determining a turbine torque based upon the reference slip and the turbine speed, determining a feed forward torque converter clutch pressure command based upon the turbine torque, a torque generative device torque, and a TCC gain, and controlling the torque converter clutch based upon the feed forward torque converter clutch pressure command.
    Type: Grant
    Filed: August 4, 2010
    Date of Patent: June 11, 2013
    Assignee: GM Global Technology Operations LLC
    Inventors: Kumaraswamy V. Hebbale, Chi-Kuan Kao, Chunhao J. Lee, Xu Chen, Jeremy V. Horgan, Farzad Samie
  • Patent number: 8457847
    Abstract: A powertrain includes a transmission coupled to a driveline. A method for monitoring torque of the driveline includes monitoring signals from first and second rotational sensors located at respective first and second rotationally-coupled positions of the driveline separated by a distance along the driveline, determining rotation of the driveline at the first and second rotationally-coupled positions from said signals, determining a twist angle derived from a difference between the rotations of the driveline at the first and second rotationally-coupled positions, calculating a driveline torque corresponding to the twist angle, and controlling operation of the powertrain in response to the driveline torque.
    Type: Grant
    Filed: September 28, 2010
    Date of Patent: June 4, 2013
    Assignee: GM Global Technology Operations LLC
    Inventors: Dongxu Li, Kumaraswamy V. Hebbale, Chunhao I. Lee, Farzad Samie, Chi-Kuan Kao, Ming Cao
  • Patent number: 8454466
    Abstract: A hybrid powertrain system includes first and second torque machines, a differential gear set including first, second and third elements, an output member, and first, second, and third selectable one-way clutches (SOWC). The first SOWC is configurable to prevent rotation of the third element of the differential gear set in a first rotational direction when controlled to a first activated state, and configurable to prevent rotation of the third element of the differential gear set in a second rotational direction opposite the first rotational direction when controlled to a second activated state. The first torque machine is coupled to the third element of the differential gear set only when the second SOWC is controlled to one of the activated states. And, the third element of the differential gear set is coupled to the input member only when the second and third SOWCs are each controlled to one of the activated states.
    Type: Grant
    Filed: December 7, 2010
    Date of Patent: June 4, 2013
    Assignee: GM Global Technology Operations LLC
    Inventors: Farzad Samie, Chi-Kuan Kao, Norman K. Bucknor, Chunhao J. Lee
  • Patent number: 8409053
    Abstract: A powertrain for a vehicle includes an engine, a transmission with an input member driven by the engine, and an output member. An electric motor is operable to drive the input member. The transmission has an electrically-actuated one-way clutch with a neutral mode in which the clutch freewheels in both directions of rotation, and a locked mode in which the clutch is locked in one direction of rotation. The transmission also has a hydraulically-actuated dual-piston clutch with a spring that biases the dual-piston clutch to an engaged state. The one-way clutch is in the neutral mode and the spring biases the dual-piston clutch to the engaged state prior to a key start of the engine. The one-way clutch is actuated to the locked state following ignition of the engine after a key start, and remains in the locked state during an autostop of the engine.
    Type: Grant
    Filed: December 23, 2010
    Date of Patent: April 2, 2013
    Assignee: Gm Global Technology Operations LLC
    Inventors: Farzad Samie, Chunhao J. Lee, Chi-Kuan Kao, Kumaraswamy V. Hebbale, Robert K. Saley
  • Patent number: 8397890
    Abstract: A method of operating a friction plate clutch includes activating a clutch control mechanism to engage the friction plate clutch, and engaging a holding clutch. The clutch control mechanism is then deactivated, rendering it unable to maintain engagement of the friction plate clutch. The holding clutch is used to retain engagement of the friction plate clutch. One embodiment of the method uses a wedge clutch as the holding clutch. A latching clutch assembly includes a friction plate clutch movable between an engaged and a disengaged position.
    Type: Grant
    Filed: February 14, 2012
    Date of Patent: March 19, 2013
    Assignee: GM Global Technology Operations LLC
    Inventor: Chi-Kuan Kao
  • Patent number: 8231492
    Abstract: A torque transmitting device includes a plurality of clutch plates, a ramp member that is selectively rotatable about an axis and that defines a ramp surface, a worm gear that is operatively connected to the ramp member for rotation therewith about the axis, and a roller element contacting the ramp surface. The ramp surface is configured such that, when the ramp member is rotated about the axis, the roller element exerts a reaction force on the ramp surface that urges the ramp member to move in a first axial direction and thereby transmit the reaction force to the clutch plates.
    Type: Grant
    Filed: April 16, 2009
    Date of Patent: July 31, 2012
    Assignees: GM Global Technology Operations LLC, Shanghai Jiao Tong University
    Inventors: Li Chen, Chengliang Yin, Jie Shu, Jian Yao, Chunhao J. Lee, Chi-Kuan Kao, Farzad Samie, Yu Dong
  • Publication number: 20120165146
    Abstract: A powertrain for a vehicle includes an engine, a transmission with an input member driven by the engine, and an output member. An electric motor is operable to drive the input member. The transmission has an electrically-actuated one-way clutch with a neutral mode in which the clutch freewheels in both directions of rotation, and a locked mode in which the clutch is locked in one direction of rotation. The transmission also has a hydraulically-actuated dual-piston clutch with a spring that biases the dual-piston clutch to an engaged state. The one-way clutch is in the neutral mode and the spring biases the dual-piston clutch to the engaged state prior to a key start of the engine. The one-way clutch is actuated to the locked state following ignition of the engine after a key start, and remains in the locked state during an autostop of the engine.
    Type: Application
    Filed: December 23, 2010
    Publication date: June 28, 2012
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Farzad Samie, Chunhao J. Lee, Chi-Kuan Kao, Kumaraswamy V. Hebbale, Robert K. Saley
  • Publication number: 20120142495
    Abstract: A method of operating a friction plate clutch includes activating a clutch control mechanism to engage the friction plate clutch, and engaging a holding clutch. The clutch control mechanism is then deactivated, rendering it unable to maintain engagement of the friction plate clutch. The holding clutch is used to retain engagement of the friction plate clutch. One embodiment of the method uses a wedge clutch as the holding clutch. A latching clutch assembly includes a friction plate clutch movable between an engaged and a disengaged position.
    Type: Application
    Filed: February 14, 2012
    Publication date: June 7, 2012
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventor: Chi-Kuan Kao
  • Publication number: 20120142472
    Abstract: A hybrid powertrain system includes an input member, first and second torque machines, a differential gear set including first, second and third elements, an output member, and first, second, and third selectable one-way clutches (SOWC), each operative in one of a respective deactivated state and a respective plurality of activated states. The second torque machine is rotatably coupled to the first element of the differential gear set, and the output member is rotatably coupled to the second element of the differential gear set. The first SOWC is configurable to prevent rotation of the third element of the differential gear set in a first rotational direction when controlled to a first one of the respective plurality of activated states, and configurable to prevent rotation of the third element of the differential gear set in a second rotational direction opposite the first rotational direction when controlled to a second one of the respective plurality of activated states.
    Type: Application
    Filed: December 7, 2010
    Publication date: June 7, 2012
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC.
    Inventors: Farzad Samie, Chi-Kuan Kao, Norman K. Bucknor, Chunhao J. Lee
  • Patent number: 8172058
    Abstract: A method of operating a friction plate clutch includes activating a clutch control mechanism to engage the friction plate clutch, and engaging a holding clutch. The clutch control mechanism is then deactivated, rendering it unable to maintain engagement of the friction plate clutch. The holding clutch is used to retain engagement of the friction plate clutch. One embodiment of the method uses a wedge clutch as the holding clutch, and another embodiment uses a one-way bearing clutch. The clutch control mechanism may be a hydraulic clutch control. A latching clutch assembly includes a friction plate clutch movable between an engaged and a disengaged position. A bearing clutch is operatively coupled to the friction plate clutch and has a locked and a released position. The locked position is configured to oppose movement of the friction plate clutch from the engaged position to the disengaged position.
    Type: Grant
    Filed: January 12, 2009
    Date of Patent: May 8, 2012
    Assignee: GM Global Technology Operations LLC
    Inventors: Edwin T. Grochowski, Chi-Kuan Kao
  • Publication number: 20120090703
    Abstract: A pressure and flow control system includes a hydraulically-controlled component, a pilot valve, and a regulating valve. The pilot valve is configured to produce a pilot signal and includes a first valve, which is a MEMS microvalve. The regulating valve is in fluid communication with the pilot valve, and is configured to receive the pilot signal. The regulating valve is further configured to output a control signal, which controls the hydraulically-controlled component.
    Type: Application
    Filed: August 1, 2011
    Publication date: April 19, 2012
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Dongxu Li, Farzad Samie, Chunhao J. Lee, Kumaraswamy V. Hebbale, Chi-Kuan Kao, Andrew L. Bartos, Kevin B. Rober, Bret M. Olson
  • Publication number: 20120090948
    Abstract: A clutch includes a pilot valve, a regulating valve, and a clutch control valve. The pilot valve is configured to produce a pilot signal and includes a first valve, which is a MEMS microvalve. The regulating valve is in fluid communication with the pilot valve, and is configured to receive the pilot signal. The regulating valve is further configured to output a control signal. The clutch control valve is configured to engage and disengage the clutch in response to the control signal. The clutch may be configured as one of a wet clutch and a dry clutch.
    Type: Application
    Filed: July 20, 2011
    Publication date: April 19, 2012
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Chunhao J. Lee, Farzad Samie, Chi-Kuan Kao, Dongxu Li, Kumaraswamy V. Hebbale, Andrew L. Bartos, Kevin B. Rober
  • Publication number: 20120090416
    Abstract: A wet dual clutch transmission includes at least one hydraulic component and a pilot valve operably connected to the hydraulic component to actuate the hydraulic component. The pilot valve includes a Micro-Electro-Mechanical Systems (MEMS) based pressure differential actuator valve. The hydraulic component may include but is not limited to a first clutch and a second clutch of the wet dual clutch transmission, a lube regulator valve, an on/off solenoid, a synchronizing shift fork or a line pressure control valve.
    Type: Application
    Filed: May 24, 2011
    Publication date: April 19, 2012
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Chi-Kuan Kao, Farzad Samie, Chunhao J. Lee, Dongxu Li, Kumaraswamy V. Hebbale, Andrew L. Bartos, Kevin B. Rober
  • Publication number: 20120090952
    Abstract: A pressure control system configured to control a selectable one-way clutch (SOWC) includes a pilot valve and a SOWC actuator. The pilot valve is configured to produce a pilot signal and includes a first valve, which is a MEMS microvalve. The pressure control system may further include a regulating valve in fluid communication with the pilot valve and configured to receive the pilot signal. The regulating valve is further configured to output a control signal. The SOWC actuator is configured to select between operating modes of the selectable one-way clutch in response to one of the pilot signal and the control signal.
    Type: Application
    Filed: June 23, 2011
    Publication date: April 19, 2012
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Chunhao J. Lee, Chi-Kuan Kao, Farzad Samie, Kumaraswamy V. Hebbale, Dongxu Li, Andrew L. Bartos, Kevin B. Rober
  • Publication number: 20120090427
    Abstract: A powertrain system in a mild hybrid vehicle includes a hydraulic device, a pilot valve, and a regulator valve. The pilot valve is operably connected to the hydraulic device and configured to actuate. The pilot valve includes at least one micro-electro-mechanical systems (MEMS) based device. The regulator valve is operably connected to the pilot valve and the hydraulic device. The regulator valve is configured to direct fluid to the hydraulic device based on the actuation of the pilot valve.
    Type: Application
    Filed: June 23, 2011
    Publication date: April 19, 2012
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Chunhao J. Lee, Chi-Kuan Kao, Farzad Samie, Kumaraswamy V. Hebbale, Dongxu Li, Andrew L. Bartos, Kevin B. Rober
  • Publication number: 20120090935
    Abstract: An automatic transmission for a vehicle includes a hydraulically-controlled component and a pilot valve. The pilot valve includes at least one micro-electrical-mechanical-systems (MEMS) based device. The pilot valve is operably connected to and is configured for actuating the hydraulically-controlled component. The pilot valve additionally includes a regulating valve operably connected to the pilot valve and to the hydraulically-controlled component. The regulating valve is configured to direct fluid to the hydraulically-controlled component when actuated by the pilot valve.
    Type: Application
    Filed: April 28, 2011
    Publication date: April 19, 2012
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Farzad Samie, Andrew L. Bartos, Chunhao J. Lee, Chi-Kuan Kao, Kumaraswamy V. Hebbale, Dongxu Li, Kevin B. Rober