Abstract: The present invention provides a manufacturing process and the structure of an integrated circuit. In one embodiment, one polysilicon layer deposition and one polysilicon layer etching are used to form the gate of a trench device and the polysilicon layer of a planar device simultaneously. The present invention not only has overcome the problem of the electric leakage, but also has the advantages of withstanding a higher voltage, reducing the relevant cost and increasing the yields. The present invention possesses the outstanding technical features in the field of the power device.

Abstract: A method of manufacturing a trench MOSFET with high cell density is disclosed. The method introduces a sidewall oxide spacer for narrowing the opening of the trench structure, thereby decreasing the cell pitch of the memory units. Moreover, the source structure is formed automatically by means of an extra contact silicon etch for preventing the photoresist from lifting during the ion implantation of the prior art. On the other hand, the contact structure is filled with W-plug for overcoming the defect of poor metal step coverage resulted from filling the contact structure with AlSiCu according to the prior art. Thus, the cell density of the device can be increased; and the Rds-on and the power loss of the device can be decreased.

Abstract: Embodiments of the invention provide a termination structure of DMOS device and a method of forming the same. In forming the termination structure, a silicon substrate with an epitaxial layer formed thereon is provided. A body region defined by doping the epitaxial layer is then selectively etched to form a plurality of DMOS trenches therein. Thereafter, a gate oxide layer is formed over exposed surfaces in the body region and a termination oxide layer is formed to encircle the body region. Afterward, a polysilicon layer is deposited over all the exposed surfaces, and then selectively etched to form a plurality of poly gates in the DMOS trenches and a polysilicon plate having an extending portion toward the body region over the termination oxide layer. By using the termination polysilicon layer as an implantation mask, sources are formed in the body region.

Abstract: Embodiments of the invention provide a termination structure of DMOS device and a method of forming the same. In forming the termination structure, a silicon substrate with an epitaxial layer formed thereon is provided. A body region defined by doping the epitaxial layer is then selectively etched to form a plurality of DMOS trenches therein. Thereafter, a gate oxide layer is formed over exposed surfaces in the body region and a termination oxide layer is formed to encircle the body region. Afterward, a polysilicon layer is deposited over all the exposed surfaces, and then selectively etched to form a plurality of poly gates in the DMOS trenches and a polysilicon plate having an extending portion toward the body region over the termination oxide layer. By using the termination polysilicon layer as an implantation mask, sources are formed in the body region.

Abstract: Embodiments of the present invention are directed to an improved method for forming dual oxide layers at the bottom of a trench of a substrate. A substrate has a trench which includes a bottom and a sidewall. The trench may be created by forming a mask oxide layer on the substrate; defining the mask oxide layer to form a patterned mask oxide layer and exposing a partial surface of the substrate to form a window; and using the patterned mask oxide layer as an etching mask to form the trench in the window. A first oxide layer is formed on the sidewall and the bottom of the trench of the substrate. A photoresist layer is formed on the substrate, filling the trench of the substrate. The method further comprises partially etching back the photoresist layer to leave a remaining photoresist layer in the trench. The height of the remaining photoresist layer is lower than the depth of the trench. A curing treatment of the remaining photoresist layer is performed after the partial etching.

Abstract: A DMOS device having a trench bus structure thereof is introduced. The trench bus structure comprises a field oxide layer formed on a P substrate, and a trench extending from an top surface of the field oxide layer down to a lower portion of the P substrate. A gate oxide layer and a polysilicon bus are formed to fill the trench as a main portion of the bus structure. In addition, an isolation layer and a metal line are formed atop the polysilicon bus and the field oxide layer. An opening is formed in the isolation layer to form connections between the polysilicon bus and the metal line. In specific embodiments, the bus trench and the gate trenches of the DMOS device are formed simultaneously, and the polysilicon bus and the gate electrode are formed simultaneously as well. Therefore, the bus structure is able to form the DMOS transistor without demanding any lithographic step for defining the position of the polysilicon bus.

Abstract: In one embodiment of the invention, a semiconductor device set comprises at least one trench-typed MOSFET and a trench-typed termination structure. The trench-typed MOSFET has a trench profile and comprises a gate oxide layer in the trench profile, and a polysilicon layer on the gate oxide layer. The trench-typed termination structure has a trench profile and comprises an oxide layer in the trench profile. A termination polysilicon layer with discrete features separates the termination polysilicon layer. An isolation layer covers the termination polysilicon layer and filling the discrete features. The trench-typed MOSFET and the trench-typed termination structure may be formed on a DMOS device comprising an N+ silicon substrate, an N epitaxial layer on the N+ silicon substrate, and a P epitaxial layer on the N epitaxial layer. The trench profiles of the trench-typed MOSFET and of the trench-typed termination structure may penetrate through the P epitaxial layer into the N epitaxial layer.

Abstract: Embodiments of the present invention relate to processes utilized in the manufacturing of a semiconductor device having transistors to achieve high uniformity of threshold voltages. The invention does so by ensuring high uniformity of impurity concentration in the substrate. In one embodiment, a method for manufacturing a semiconductor device having transistors with high uniformity of threshold voltages comprises providing a substrate and a source of impurities, and disposing the substrate and the source of impurities in a first oxygen gas at a first initial temperature and heated to a first target temperature at a first temperature rate to drive the impurities into the substrate. The first initial temperature is sufficiently low to prevent the oxygen from diffusing into the substrate. The substrate is disposed in a second oxygen gas at a second initial temperature and heated to a second target temperature at a second rate to form an oxide layer on the substrate.

Abstract: Embodiment of the present invention are directed to improving the performance of a DMOS transistor. A method of fabricating a DMOS transistor comprises providing a semiconductor substrate having a gate oxide and a trenched gate, and implanting first conductive dopants into a surface of the semiconductor substrate adjacent to the trenched gate to form a first doping region. An insulating layer is deposited over the semiconductor substrate; and selectively etching the insulating layer to form a source contact window over a central portion of the first doping region and to leave an insulator structure above the trenched gate. The source contact window of the insulating layer has an enlarged top portion which is larger in size than a bottom portion of the source contact window closer to the first doping region than the enlarged top portion. The enlarged top portion is typically bowl-shaped.

Abstract: Embodiment of the present invention are directed to improving the performance of a DMOS transistor. A method of fabricating a DMOS transistor comprises providing a semiconductor substrate having a gate oxide and a trenched gate, and implanting first conductive dopants into a surface of the semiconductor substrate adjacent to the trenched gate to form a first doping region. An insulating layer is deposited over the semiconductor substrate; and selectively etching the insulating layer to form a source contact window over a central portion of the first doping region and to leave an insulator structure above the trenched gate. The source contact window of the insulating layer has an enlarged top portion which is larger in size than a bottom portion of the source contact window closer to the first doping region than the enlarged top portion. The enlarged top portion is typically bowl-shaped.

Abstract: Embodiments of the present invention are directed to an improved method for forming dual oxide layers at the bottom of a trench of a substrate. A substrate has a trench which includes a bottom and a sidewall. The trench may be created by forming a mask oxide layer on the substrate; defining the mask oxide layer to form a patterned mask oxide layer and exposing a partial surface of the substrate to form a window; and using the patterned mask oxide layer as an etching mask to form the trench in the window. A first oxide layer is formed on the sidewall and the bottom of the trench of the substrate. A photoresist layer is formed on the substrate, filling the trench of the substrate. The method further comprises partially etching back the photoresist layer to leave a remaining photoresist layer in the trench. The height of the remaining photoresist layer is lower than the depth of the trench. A curing treatment of the remaining photoresist layer is performed after the partial etching.

Abstract: Embodiments of the present invention relate to processes utilized in the manufacturing of a semiconductor device having transistors to achieve high uniformity of threshold voltages. The invention does so by ensuring high uniformity of impurity concentration in the substrate. In one embodiment, a method for manufacturing a semiconductor device having transistors with high uniformity of threshold voltages comprises providing a substrate and a source of impurities, and disposing the substrate and the source of impurities in a first oxygen gas at a first initial temperature and heated to a first target temperature at a first temperature rate to drive the impurities into the substrate. The first initial temperature is sufficiently low to prevent the oxygen from diffusing into the substrate. The substrate is disposed in a second oxygen gas at a second initial temperature and heated to a second target temperature at a second rate to form an oxide layer on the substrate.

Abstract: A process for forming a gate oxide layer of a trench power MOSFET is provided. The process includes steps of providing a silicon substrate, forming a mask layer on the silicon substrate, removing a portion of the mask layer to expose a portion of the silicon substrate, removing the exposed portion of the silicon substrate to form the trench, removing remaining portion of the mask layer, forming a sacrificial oxide layer on the silicon substrate and on the bottom and sidewall of the trench by thermal oxidation under an operating temperature ranged from 1150 to 1300° C. and an operating time ranged from 20 to 60 minutes, removing the sacrificial oxide layer, and forming a gate oxide layer on the silicon substrate and on the bottom and sidewall of the trench.