Patents by Inventor Chih-Jian Chen

Chih-Jian Chen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11952445
    Abstract: A Ziegler-Natta catalyzed ethylene/alpha-olefins copolymer is provided having sporadic long chain branches and reversed comonomer composition distribution or short chain branching distribution (SCBD) in the high molecular weight fractions. According to the invention, polyethylene film made with the inventive copolymer has a balance of improved physical, optical, mechanical properties as well as processability. In one aspect, the film includes a 1% secant modulus of greater than 25,000 psi, a film haze of less than 10, a film clarity of greater than 90, a dart impart resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil.
    Type: Grant
    Filed: November 23, 2021
    Date of Patent: April 9, 2024
    Assignee: Formosa Plastics Corporation, USA
    Inventors: Guangxue Xu, Zhiming Wang, Chih-Jian Chen, Honglan Lu
  • Publication number: 20240109988
    Abstract: The present invention provides phthalate free impact resistant polypropylene copolymer and methods of preparation, which are produced directly from the polymerization reactor system without further compounding of components which significantly alters the physical properties of the resulting polymer. The copolymer according to the present invention possesses both low temperature ductility and high flexural modulus, wherein said polymer is produced in the presence of a phthalate free ZN catalyst comprising urea component.
    Type: Application
    Filed: September 12, 2022
    Publication date: April 4, 2024
    Inventors: Gapgoung Kong, Chih-Jian Chen, Min-Chi Hsieh, Lei Zhang, Cyrus C.Y. Lee
  • Publication number: 20240084051
    Abstract: Disclosed are support-activators and catalyst compositions comprising the support-activators for polymerizing olefins in which the support-activator includes clay heteroadduct, prepare from a colloidal phyllosilicate such as a colloidal smectite clay, which is chemically-modified with a heterocoagulation agent. By limiting the amount of heterocoagulation reagent relative to the colloidal smectite clay as described herein, the smectite heteroadduct support-activator is a porous and amorphous solid which can be readily isolated from the resulting slurry by a conventional filtration process, and which can activate metallocenes and related catalysts toward olefin polymerization. Related compositions and processes are disclosed.
    Type: Application
    Filed: October 11, 2023
    Publication date: March 14, 2024
    Applicant: Formosa Plastics Corporation, U.S.A.
    Inventors: Michael D. Jensen, Kevin Chung, Daoyong Wang, Wei-Chun Shih, Guangxue Xu, Chih-Jian Chen, Charles R. Johnson, II, Mary Lou Cowen
  • Publication number: 20240043576
    Abstract: Disclosed is a Ziegler-Natta catalyst composition comprising one or more Ziegler-Natta procatalyst compositions which comprise magnesium, titanium, a halogen, one or more internal electron donors; one or more aluminum containing cocatalysts; optionally one or more stereo-selectivity control agents (SCA); and one or more activity limiting agents (ALA) comprising one or more alkyl-, cycloalkyl- or aryl carbonates and derivatives. Such a Ziegler-Natta catalyst composition exhibits self-limiting catalyst activity in olefin polymerization, particularly propylene polymerization.
    Type: Application
    Filed: August 8, 2022
    Publication date: February 8, 2024
    Inventors: Lei Zhang, Gapgoung Kong, Guangxue Xu, Cyrus C. Y. Lee, Chih-Jian Chen
  • Patent number: 11814461
    Abstract: Disclosed are support-activators and catalyst compositions comprising the support-activators for polymerizing olefins in which the support-activator includes clay heteroadduct, prepare from a colloidal phyllosilicate such as a colloidal smectite clay, which is chemically-modified with a heterocoagulation agent. By limiting the amount of heterocoagulation reagent relative to the colloidal smectite clay as described herein, the smectite heteroadduct support-activator is a porous and amorphous solid which can be readily isolated from the resulting slurry by a conventional filtration process, and which can activate metallocenes and related catalysts toward olefin polymerization. Related compositions and processes are disclosed.
    Type: Grant
    Filed: March 15, 2023
    Date of Patent: November 14, 2023
    Assignee: FORMOSA PLASTICS CORPORATION, U.S.A.
    Inventors: Michael D Jensen, Kevin Chung, Daoyong Wang, Wei-Chun Shih, Guangxue Xu, Chih-Jian Chen, Charles R. Johnson, II, Mary Lou Cowen
  • Patent number: 11760851
    Abstract: A cast film, for use in monolayer and multilayer applications, having an outstanding inherent cling property is disclosed. Additionally, a multilayer cast film utilizing a cast film component layer prepared from a Ziegler-Natta catalyzed ethylene and alpha-olefin copolymer is disclosed, wherein the cast film component layer has a cling force of at least 200 grams-force per inch width at 200% pre-stretch, a slow puncture resistance of greater than 50 J/mm, and a TD tear strength of greater than 450 g/mil, with no cling additives present in the cast film component layer.
    Type: Grant
    Filed: June 30, 2014
    Date of Patent: September 19, 2023
    Assignee: Formosa Plastics Corporation, U.S.A.
    Inventors: Chih-Jian Chen, Honglan Lu, Guangxue Xu, Ming-Yung Lee, Raj Ranjan
  • Publication number: 20230242683
    Abstract: Disclosed are support-activators and catalyst compositions comprising the support-activators for polymerizing olefins in which the support-activator includes clay heteroadduct, prepare from a colloidal phyllosilicate such as a colloidal smectite clay, which is chemically-modified with a heterocoagulation agent. By limiting the amount of heterocoagulation reagent relative to the colloidal smectite clay as described herein, the smectite heteroadduct support-activator is a porous and amorphous solid which can be readily isolated from the resulting slurry by a conventional filtration process, and which can activate metallocenes and related catalysts toward olefin polymerization. Related compositions and processes are disclosed.
    Type: Application
    Filed: March 15, 2023
    Publication date: August 3, 2023
    Applicant: Formosa Plastics Corporation, U.S.A.
    Inventors: Michael D. Jensen, Kevin Chung, Daoyong Wang, Wei-Chun Shih, Guangxue Xu, Chih-Jian Chen, Charles R. Johnson, II, Mary Lou Cowen
  • Publication number: 20230143086
    Abstract: The present invention relates to a solid catalyst component comprising magnesium, titanium, halide, and internal electron donor compounds comprising dilakylurea, malonate, succinate, and 1,3-diether, wherein the succinate amount is less than about 30% by mol with respect to the total amount of electron donor, the molar ratio between succinate and 1,3-diether is in the range of about 0.1-0.5, and the molar ratio between malonate and 1,3-diether is in the range of about 0.5-2.5. The catalyst component according to present invention provides highly isotactic polypropylene polymer with broad molecular weight distribution.
    Type: Application
    Filed: November 5, 2021
    Publication date: May 11, 2023
    Inventors: Gapgoung Kong, Lei Zhang, Chih-Jian Chen, Guangxue Xu
  • Patent number: 11634513
    Abstract: Disclosed are support-activators and catalyst compositions comprising the support-activators for polymerizing olefins in which the support-activator includes clay heteroadduct, prepare from a colloidal phyllosilicate such as a colloidal smectite clay, which is chemically-modified with a heterocoagulation agent. By limiting the amount of heterocoagulation reagent relative to the colloidal smectite clay as described herein, the smectite heteroadduct support-activator is a porous and amorphous solid which can be readily isolated from the resulting slurry by a conventional filtration process, and which can activate metallocenes and related catalysts toward olefin polymerization. Related compositions and processes are disclosed.
    Type: Grant
    Filed: April 19, 2022
    Date of Patent: April 25, 2023
    Assignee: FORMOSA PLASTICS CORPORATION, U.S.A.
    Inventors: Michael D Jensen, Kevin Chung, Daoyong Wang, Wei-Chun Shih, Guangxue Xu, Chih-Jian Chen, Charles R. Johnson, II, Mary Lou Cowen
  • Publication number: 20230091516
    Abstract: The present invention relates to a solid Ziegler-Natta catalyst component for olefin polymerization containing an organosilicon element in combination with one or more internal electron donors. The catalyst components, according to the present invention, are able to produce polypropylene polymers with higher stereo-regularity. The present invention also provides a phthalate-free catalyst system capable of producing polypropylene with an isotacticity that is equal to or higher than catalyst systems containing phthalate derivatives.
    Type: Application
    Filed: October 24, 2022
    Publication date: March 23, 2023
    Inventors: Lei Zhang, Gapgoung Kong, Chih-Jian Chen, Guangxue Xu
  • Publication number: 20230092187
    Abstract: The present invention relates to Ziegler-Natta catalyst components for olefin polymerization employing specific carbonate compounds as an element of solid catalyst composition in conjunction with at least one or more internal donor compounds, for producing polyolefins, particularly polypropylene and ethylene-propylene block co-polymer, which exhibits substantially high rubber content with higher stereo-regularity and hydrogen response.
    Type: Application
    Filed: November 4, 2022
    Publication date: March 23, 2023
    Inventors: Gapgoung Kong, Lei Zhang, Chih-Jian Chen, Demin XU, Guangxue XU
  • Publication number: 20220242976
    Abstract: Disclosed are support-activators and catalyst compositions comprising the support-activators for polymerizing olefins in which the support-activator includes clay heteroadduct, prepare from a colloidal phyllosilicate such as a colloidal smectite clay, which is chemically-modified with a heterocoagulation agent. By limiting the amount of heterocoagulation reagent relative to the colloidal smectite clay as described herein, the smectite heteroadduct support-activator is a porous and amorphous solid which can be readily isolated from the resulting slurry by a conventional filtration process, and which can activate metallocenes and related catalysts toward olefin polymerization. Related compositions and processes are disclosed.
    Type: Application
    Filed: April 19, 2022
    Publication date: August 4, 2022
    Applicant: Formosa Plastics Corporation, U.S.A.
    Inventors: Michael D Jensen, Kevin Chung, Daoyong Wang, Wei-Chun Shih, Guangxue Xu, Chih-Jian Chen, Charles R. Johnson, II, Mary Lou Cowen
  • Patent number: 11339229
    Abstract: Disclosed are support-activators and catalyst compositions comprising the support-activators for polymerizing olefins in which the support-activator includes clay heteroadduct, prepare from a colloidal phyllosilicate such as a colloidal smectite clay, which is chemically-modified with a heterocoagulation agent. By limiting the amount of heterocoagulation reagent relative to the colloidal smectite clay as described herein, the smectite heteroadduct support-activator is a porous and amorphous solid which can be readily isolated from the resulting slurry by a conventional filtration process, and which can activate metallocenes and related catalysts toward olefin polymerization. Related compositions and processes are disclosed.
    Type: Grant
    Filed: January 27, 2020
    Date of Patent: May 24, 2022
    Assignee: FORMOSA PLASTICS CORPORATION, U.S.A.
    Inventors: Michael D. Jensen, Kevin Chung, Daoyong Wang, Wei-Chun Shih, Guangxue Xu, Chih-Jian Chen, Charles R. Johnson, II, Mary Lou Cowen
  • Publication number: 20220153886
    Abstract: A Ziegler-Natta catalyzed ethylene/alpha-olefins copolymer is provided having sporadic long chain branches and reversed comonomer composition distribution or short chain branching distribution (SCBD) in the high molecular weight fractions. According to the invention, polyethylene film made with the inventive copolymer has a balance of improved physical, optical, mechanical properties as well as processability. In one aspect, the film includes a 1% secant modulus of greater than 25,000 psi, a film haze of less than 10, a film clarity of greater than 90, a dart impart resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil.
    Type: Application
    Filed: November 23, 2021
    Publication date: May 19, 2022
    Inventors: Guangxue Xu, Zhiming Wang, Chih-Jian Chen, Honglan Lu
  • Publication number: 20210230318
    Abstract: Disclosed are support-activators and catalyst compositions comprising the support-activators for polymerizing olefins in which the support-activator includes clay heteroadduct, prepare from a colloidal phyllosilicate such as a colloidal smectite clay, which is chemically-modified with a heterocoagulation agent. By limiting the amount of heterocoagulation reagent relative to the colloidal smectite clay as described herein, the smectite heteroadduct support-activator is a porous and amorphous solid which can be readily isolated from the resulting slurry by a conventional filtration process, and which can activate metallocenes and related catalysts toward olefin polymerization. Related compositions and processes are disclosed.
    Type: Application
    Filed: January 27, 2020
    Publication date: July 29, 2021
    Applicant: Formosa Plastics Corporation, U.S.A.
    Inventors: Michael D. Jensen, Kevin Chung, Daoyong Wang, Wei-Chun Shih, Guangxue Xu, Chih-Jian Chen, Charles R. Johnson, II, Mary Lou Cowen
  • Publication number: 20210102011
    Abstract: The present invention relates to a phthalate free polypropylene homo-polymer having a flexural modulus higher than 290 kpsi with a melt flow rate is greater than 80 g/10 min. The polymer is produced in the presence of phthalate free Ziegler-Natta catalyst containing internal donors comprising at least one of a di-ether and modifier compound. The present invention also includes a process for making the polypropylene homo-polymer according to the present invention.
    Type: Application
    Filed: October 2, 2019
    Publication date: April 8, 2021
    Inventors: Gapgoung Kong, Lei Zhang, Chih-Jian Chen, Guangxue Xu
  • Publication number: 20200354485
    Abstract: The present invention relates to a solid Ziegler-Natta catalyst component for olefin polymerization containing an organosilicon element in combination with one or more internal electron donors. The catalyst components, according to the present invention, are able to produce polypropylene polymers with higher stereo-regularity. The present invention also provides a phthalate-free catalyst system capable of producing polypropylene with an isotacticity that is equal to or higher than catalyst systems containing phthalate derivatives.
    Type: Application
    Filed: May 7, 2019
    Publication date: November 12, 2020
    Inventors: Lei Zhang, Gapgoung Kong, Chih-Jian Chen, Guangxue Xu
  • Patent number: 10822438
    Abstract: Disclosed are a catalyst component for olefin polymerization comprising titanium, magnesium, a halogen, internal donors, in combination with a silane and oxalic acid diamides of the following formula: An olefin polymerization catalyst system consisting of the solid catalyst component, an organoaluminum compound, and an optional external electron donor compound is also disclosed. Employment of both oxalic acid diamides and silane component in the presence of internal electron donors as an elements of solid Ziegler-Natta type catalyst composition enhances stereo-specificity while maintaining excellent catalyst activity and hydrogen response, in which the modified catalyst composition produces polypropylene with good productivity and higher stereo-specificity than catalyst composition without such modification.
    Type: Grant
    Filed: May 9, 2017
    Date of Patent: November 3, 2020
    Assignee: Formosa Plastics Corporation
    Inventors: Gapgoung Kong, Lei Zhang, Chih-Jian Chen, Yiqun Fang, Demin Xu, Guangxue Xu
  • Publication number: 20200316575
    Abstract: The present invention relates to Ziegler-Natta catalyst components for olefin polymerization employing specific carbonate compounds as an element of solid catalyst composition in conjunction with at least one or more internal donor compounds, for producing polyolefins, particularly polypropylene and ethylene-propylene block co-polymer, which exhibits substantially high rubber content with higher stereo-regularity and hydrogen response.
    Type: Application
    Filed: April 4, 2019
    Publication date: October 8, 2020
    Inventors: Gapgoung Kong, Lei Zhang, Chih-Jian Chen, Demin Xu, Guangxue Xu
  • Publication number: 20190352439
    Abstract: A Ziegler-Natta catalyzed ethylene/alpha-olefins copolymer is provided having sporadic long chain branches and reversed comonomer composition distribution or short chain branching distribution (SCBD) in the high molecular weight fractions. According to the invention, polyethylene film made with the inventive copolymer has a balance of improved physical, optical, mechanical properties as well as processability. In one aspect, the film includes a 1% secant modulus of greater than 25,000 psi, a film haze of less than 10, a film clarity of greater than 90, a dart impart resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil.
    Type: Application
    Filed: May 17, 2018
    Publication date: November 21, 2019
    Inventors: Guangxue Xu, Zhiming Wang, Chih-Jian Chen, Honglan Lu