Patents by Inventor Chih-Jian Chen

Chih-Jian Chen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10344105
    Abstract: The present invention relates to a process for the (co)polymerization of olefins to make polyethylene (co)polymers having sporadic long chain branches in high molecular weight fractions and a high molecular weight tail along with reversed comonomer composition distribution for improving processability, melt strength and optical properties. Such polyethylene (co)polymers have been prepared with a process comprising the reaction of at least the following components: (a) an advanced Ziegler-Natta catalyst precursor comprising titanium; (b) an activator comprising organohalogenous aluminum compounds; (c) ethylene; and (d) one or more alpha-olefins.
    Type: Grant
    Filed: August 4, 2017
    Date of Patent: July 9, 2019
    Assignee: Formosa Plastics Corporation, USA
    Inventors: Zhiming Wang, Guangxue Xu, Chih-Jian Chen
  • Publication number: 20190040160
    Abstract: The present invention relates to a process for the (co)polymerization of olefins to make polyethylene (co)polymers having sporadic long chain branches in high molecular weight fractions and a high molecular weight tail along with reversed comonomer composition distribution for improving processability, melt strength and optical properties. Such polyethylene (co)polymers have been prepared with a process comprising the reaction of at least the following components: (a) an advanced Ziegler-Natta catalyst precursor comprising titanium; (b) an activator comprising organohalogenous aluminum compounds; (c) ethylene; and (d) one or more alpha-olefins.
    Type: Application
    Filed: August 4, 2017
    Publication date: February 7, 2019
    Inventors: Zhiming Wang, Guangxue Xu, Chih-Jian Chen
  • Publication number: 20180326407
    Abstract: The present invention relates to a Ziegler-Natta catalyst component for olefin polymerization containing an amide element in combination with one or more internal electron donors. The catalyst components, according to the present invention, are able to produce polypropylene polymers with higher stereo-regularity. The present invention also provides a phthalate-free catalyst system capable of producing polypropylene with an isotacticity that is equal to or higher than catalyst systems containing phthalate derivatives.
    Type: Application
    Filed: May 9, 2017
    Publication date: November 15, 2018
    Inventors: Gapgoung Kong, Lei Zhang, Demin Xu, Yiqun Fang, Chih-Jian Chen
  • Publication number: 20180327520
    Abstract: Disclosed are a catalyst component for olefin polymerization comprising titanium, magnesium, a halogen, internal donors, in combination with a silane and oxalic acid diamides of the following formula: An olefin polymerization catalyst system consisting of the solid catalyst component, an organoaluminum compound, and an optional external electron donor compound is also disclosed. Employment of both oxalic acid diamides and silane component in the presence of internal electron donors as an elements of solid Ziegler-Natta type catalyst composition enhances stereo-specificity while maintaining excellent catalyst activity and hydrogen response, in which the modified catalyst composition produces polypropylene with good productivity and higher stereo-specificity than catalyst composition without such modification.
    Type: Application
    Filed: May 9, 2017
    Publication date: November 15, 2018
    Inventors: Gapgoung Kong, Lei Zhang, Chih-Jian Chen, Yiqun Fang, Demin Xu, Guangxue Xu
  • Patent number: 10124324
    Abstract: The present invention relates to a Ziegler-Natta catalyst component for olefin polymerization containing an amide element in combination with one or more internal electron donors. The catalyst components, according to the present invention, are able to produce polypropylene polymers with higher stereo-regularity. The present invention also provides a phthalate-free catalyst system capable of producing polypropylene with an isotacticity that is equal to or higher than catalyst systems containing phthalate derivatives.
    Type: Grant
    Filed: May 9, 2017
    Date of Patent: November 13, 2018
    Assignee: Formosa Plastics Corporation, USA
    Inventors: Gapgoung Kong, Lei Zhang, Demin Xu, Yiqun Fang, Chih-Jian Chen
  • Patent number: 9815920
    Abstract: The present invention relates to a Ziegler-Natta catalyst component for olefin polymerization containing a urea element in combination with one or more internal electron donors. The catalyst components are able to produce polypropylene polymers with higher stereo-regularity. The present invention also provides phthalate-free catalyst system capable of producing polypropylene with an isotacticity that is equal to or higher than catalyst systems containing phthalate derivatives.
    Type: Grant
    Filed: October 14, 2016
    Date of Patent: November 14, 2017
    Assignee: Formosa Plastics Corporation, USA
    Inventors: Gapgoung Kong, Lei Zhang, Demin Xu, Yiqun Fang, Chih-Jian Chen
  • Patent number: 9777084
    Abstract: A phthalate-free catalyst component for olefin polymerization comprising titanium, magnesium, a halogen, diether, and oxalic acid diamides represented by the following formula (I): and an olefin polymerization catalyst system consisting of the solid catalyst component, an organoaluminum compound, and an optional external electron donor compound. The present catalyst compositions improve diether-based catalyst selectivity while maintaining excellent catalyst activity and hydrogen response. An olefin polymer that has a moderate molecular weight distribution while maintaining higher stereoregularity (isotacticity) over diether-based catalyst, and better than or equal to phthalate-based catalyst can be produced by utilizing the inventive catalyst component.
    Type: Grant
    Filed: February 19, 2016
    Date of Patent: October 3, 2017
    Assignee: Formosa Plastics Corporation, USA
    Inventors: Lei Zhang, Gapgoung Kong, Chih-Jian Chen, Demin Xu, Yiqun Fang, Guangxue Xu
  • Publication number: 20170240667
    Abstract: A phthalate-free catalyst component for olefin polymerization comprising titanium, magnesium, a halogen, diether, and oxalic acid diamides represented by the following formula (I): and an olefin polymerization catalyst system consisting of the solid catalyst component, an organoaluminum compound, and an optional external electron donor compound. The present catalyst compositions improve diether-based catalyst selectivity while maintaining excellent catalyst activity and hydrogen response. An olefin polymer that has a moderate molecular weight distribution while maintaining higher stereoregularity (isotacticity) over diether-based catalyst, and better than or equal to phthalate-based catalyst can be produced by utilizing the inventive catalyst component.
    Type: Application
    Filed: February 19, 2016
    Publication date: August 24, 2017
    Inventors: Lei Zhang, Gapgoung Kong, Chih-Jian Chen, Demin Xu, Yiqun Fang, Guangxue Xu
  • Patent number: 9593184
    Abstract: The present invention relates to the use of oxalic acid diamides as modifiers in conjunction with solid Ziegler-Natta type catalyst in processes in which polyolefins such as polypropylene are produced. The modified catalyst compositions produce polypropylene with good productivity and higher sterospecificity than systems without such modification.
    Type: Grant
    Filed: October 28, 2014
    Date of Patent: March 14, 2017
    Assignee: Formosa Plastics Corporation, USA
    Inventors: Gapgoung Kong, Lei Zhang, Sun Chueh Kao, Chih-Jian Chen
  • Publication number: 20160115260
    Abstract: The present invention relates to the use of oxalic acid diamides as modifiers in conjunction with solid Ziegler-Natta type catalyst in processes in which polyolefins such as polypropylene are produced. The modified catalyst compositions produce polypropylene with good productivity and higher sterospecificity than systems without such modification.
    Type: Application
    Filed: October 28, 2014
    Publication date: April 28, 2016
    Inventors: Gapgoung Kong, Lei Zhang, Sun Chueh Kao, Chih-Jian Chen
  • Publication number: 20150376354
    Abstract: A cast film, for use in monolayer and multilayer applications, having an outstanding inherent cling property is disclosed. Additionally, a multilayer cast film utilizing a cast film component layer prepared from a Ziegler-Natta catalyzed ethylene and alpha-olefin copolymer is disclosed, wherein the cast film component layer has a cling force of at least 200 grams-force per inch width at 200% pre-stretch, a slow puncture resistance of greater than 50 J/mm, and a TD tear strength of greater than 450 g/mil, with no cling additives present in the cast film component layer.
    Type: Application
    Filed: June 30, 2014
    Publication date: December 31, 2015
    Inventors: Chih-Jian Chen, Honglan Lu, Guangxue Xu, Ming-Yung Lee, Raj Ranjan
  • Patent number: 7618913
    Abstract: A high activity magnesium-based supported catalyst component useful in a catalyst system for the compolymerization of ethylene and alpha-olefin and a process for preparing the catalyst component is described. In the process, alkoxysilane ester is contacted with a halogen-substituted silane to form an organic silicon complex. Optionally, the organic silicon complex is contacted with an aminosilane compound to form an organic silicon complex containing nitrogen. The organic silicon complex containing nitrogen or the organic silicon complex is contacted with a transition metal compound to form an organic silicon complex containing transition metal. The organic silicon complex containing transition metal is then contacted with a substituted aromatic ring nitrogen compound to form a fourth reaction complex, which is then contacted with a magnesium-based composite support that has been prepared in situ by reacting metallic magnesium with an alkyl or aromatic halide to form the catalyst component.
    Type: Grant
    Filed: August 31, 2006
    Date of Patent: November 17, 2009
    Assignee: Formosa Plastics Corporation, U.S.A.
    Inventors: Guangxue Xu, Honglan Lu, Chih-Jian Chen
  • Patent number: 7432319
    Abstract: Processes are disclosed relating to modifying clays with an olefinic functionalized surfactant containing a chain end polymerizable double bond, and to treating the thus modified organoclay with an olefin polymerization catalyst precursor, and polymerizing an olefin in the presence of the thus treated organoclay and an organoaluminum cocatalyst.
    Type: Grant
    Filed: November 29, 2005
    Date of Patent: October 7, 2008
    Inventors: Honglan Lu, Zhongyang Liu, Chih-Jian Chen Chen, Youliang Hu, Yingying Lu, Yucai Ke, Cunyue Guo
  • Publication number: 20080058198
    Abstract: A high activity magnesium-based supported catalyst component useful in a catalyst system for the compolymerization of ethylene and alpha-olefin and a process for preparing the catalyst component is described. In the process, alkoxysilane ester is contacted with a halogen-substituted silane to form an organic silicon complex. Optionally, the organic silicon complex is contacted with an aminosilane compound to form an organic silicon complex containing nitrogen. The organic silicon complex containing nitrogen or the organic silicon complex is contacted with a transition metal compound to form an organic silicon complex containing transition metal. The organic silicon complex containing transition metal is then contacted with a substituted aromatic ring nitrogen compound to form a fourth reaction complex, which is then contacted with a magnesium-based composite support that has been prepared in situ by reacting metallic magnesium with an alkyl or aromatic halide to form the catalyst component.
    Type: Application
    Filed: August 31, 2006
    Publication date: March 6, 2008
    Inventors: Guangxue Xu, Honglan Lu, Chih-Jian Chen
  • Patent number: 7307036
    Abstract: A highly active alpha-olefin polymerization catalyst component is disclosed. In the presence of a co-catalyst, the catalyst component is useful for the production of LLDPE resins. The catalyst component is produced by a method whereby organic silicon compounds are reacted with a transition metal complex and active transition metal species is deposited on a silicon-containing MgCl2 that is prepared in situ in the presence of the organic silicon compounds.
    Type: Grant
    Filed: July 22, 2004
    Date of Patent: December 11, 2007
    Assignee: Formosa Plastics Corporation U.S.A.
    Inventors: Guangxue Xu, Honglan Lu, Zhongyang Liu, Chih-Jian Chen
  • Publication number: 20070197381
    Abstract: A magnesium halide support material for a polyolefin catalysts is disclosed. The magnesium halide of present invention is prepared by reacting magnesium with an alkylhalide in a non-polar hydrocarbon solvent. Preparation of the support does not require the use electron donating solvents and therefore does not require extensive washing to remove the solvent from the support.
    Type: Application
    Filed: April 11, 2007
    Publication date: August 23, 2007
    Inventors: Honglan Lu, Gapgoung Kong, Zhongyang Liu, Chih-Jian Chen
  • Publication number: 20070123630
    Abstract: Processes are disclosed relating to modifying clays with an olefinic functionalized surfactant containing a chain end polymerizable double bond, and to treating the thus modified organoclay with an olefin polymerization catalyst precursor, and polymerizing an olefin in the presence of the thus treated organoclay and an organoaluminum cocatalyst.
    Type: Application
    Filed: November 29, 2005
    Publication date: May 31, 2007
    Inventors: Honglan Lu, Zhongyang Liu, Chih-Jian Chen, Youliang Hu, Yingying Lu, Yucai Ke, Cunyue Guo
  • Patent number: 7211534
    Abstract: A magnesium halide support material for a polyolefin catalysts is disclosed. The magnesium halide of present invention is prepared by reacting magnesium with an alkylhalide in a non-polar hydrocarbon solvent. Preparation of the support does not require the use electron donating solvents and therefore does not require extensive washing to remove the solvent from the support.
    Type: Grant
    Filed: February 12, 2003
    Date of Patent: May 1, 2007
    Assignee: Formosa Plastics Corporation, U.S.A.
    Inventors: Honglan Lu, Gapgoung Kong, Zhongyang Liu, Chih-Jian Chen
  • Patent number: 6992034
    Abstract: A solid catalyst component useful for the (co)-polymerization of olefins is disclosed. The catalyst component is prepared by reacting an activated magnesium halide composite support with a halogenized transition metal compound and a chelating diamide compound in the presence of organo-magnesium as a promoting agent and halogenized silicon or boron compounds as an activator. The catalyst component can be used with an organo-aluminum compound to provide a solid catalyst system that is compatible with slurry and gas phase polymerization processes. Linear low density polyethylene (LLDPE) produced using the catalyst component of the present invention displays a low molecular weight distribution, improved co-monomer incorporation, low content of the low molecular weight component, and excellent morphological properties such as spherical shape and high bulk density.
    Type: Grant
    Filed: July 10, 2003
    Date of Patent: January 31, 2006
    Assignee: Formosa Plastics Corporation, U.S.A.
    Inventors: Guangxue Xu, Honglan Lu, Chih-Jian Chen
  • Publication number: 20060019821
    Abstract: A highly active alpha-olefin polymerization catalyst component is disclosed. In the presence of a co-catalyst, the catalyst component is useful for the production of LLDPE resins. The catalyst component is produced by a method whereby organic silicon compounds are reacted with a transition metal complex and active transition metal species is deposited on a silicon-containing MgCl2 that is prepared in situ in the presence of the organic silicon compounds.
    Type: Application
    Filed: July 22, 2004
    Publication date: January 26, 2006
    Inventors: Guangxue Xu, Honglan Lu, Zhongyang Liu, Chih-Jian Chen