Patents by Inventor Chikara Ohki
Chikara Ohki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Publication number: 20240035515Abstract: A bearing part (10) is composed of a steel, and has a quench-hardened layer (11) in a surface of the bearing part. The quench-hardened layer includes a plurality of martensite crystal grains. The plurality of martensite crystal grains are classified into a first group and a second group. A minimum value of crystal grain sizes of the martensite crystal grains belonging to the first group is larger than a maximum value of crystal grain sizes of the martensite crystal grains belonging to the second group. A value obtained by dividing a total area of the martensite crystal grains belonging to the first group by the total area of the plurality of martensite crystal grains is more than or equal to 0.3. A value obtained by dividing, by the total area of the plurality of martensite crystal grains, a total area of the martensite crystal grains belonging to the first group except for a martensite crystal grain that has a minimum crystal grain size and that belongs to the first group is less than 0.3.Type: ApplicationFiled: September 16, 2021Publication date: February 1, 2024Inventors: Naoki FUJIMURA, Masahiro YAMADA, Chikara OHKI
-
Publication number: 20230383790Abstract: A rolling member is formed of quenched steel having a contact surface. The rolling member includes a superficial part in a region up to a depth of 20 ?m from the contact surface. Steel contains greater than or equal to 0.70 mass % and less than or equal to 1.10 mass % of carbon, greater than or equal to 0.15 mass % and less than or equal to 0.35 mass % of silicon, greater than or equal to 0.30 mass % and less than or equal to 0.60 mass % of manganese, greater than or equal to 1.30 mass % and less than or equal to 1.60 mass % of chromium, greater than or equal to 0.01 mass % and less than or equal to 0.50 mass % of molybdenum, and greater than or equal to 0.01 mass % and less than or equal to 0.50 mass % of vanadium, and the remainder of iron and inevitable impurities.Type: ApplicationFiled: October 28, 2021Publication date: November 30, 2023Inventors: Miyu SATO, Noriaki MIWA, Masahiro YAMADA, Chikara OHKI
-
Patent number: 11781596Abstract: In one aspect of the present invention, a method for manufacturing a bearing component includes: a preparation step of preparing a ring-shaped member of steel having a radially inner surface, a radially outer surface, and a thickness which is a distance between the radially inner surface and the radially outer surface; and a heat treatment step of performing a heat treatment to locally heat one of the radially inner surface and the radially outer surface to a heat treatment temperature and subsequently cool the one of the radially inner surface and the radially outer surface, the method satisfying S?930/(0.3477 W2?1.594 W?0.804), where S represents an average temperature increasing rate (unit: ° C./sec) applied when the surface is heated and W represents the thickness (unit: mm).Type: GrantFiled: December 5, 2017Date of Patent: October 10, 2023Assignee: NTN CORPORATIONInventors: Hiroshi Yuki, Miyu Sato, Chikara Ohki
-
Publication number: 20220411891Abstract: A rolling bearing is a tapered roller bearing, a cylindrical roller bearing, or a deep groove ball bearing including an inner ring, an outer ring, and a rolling element, each of the inner ring, the outer ring, and the rolling element being composed of a steel, the rolling bearing having a quench-hardened layer in at least one of an inner ring raceway surface of the inner ring, an outer ring raceway surface of the outer ring, and a rolling contact surface of the rolling element. A ratio of a total area of a plurality of martensite crystal grains in the quench-hardened layer is more than or equal to 70%. The plurality of martensite crystal grains are classified into a first group and a second group. An average grain size of the martensite crystal grains belonging to the first group is less than or equal to 0.97 ?m.Type: ApplicationFiled: September 9, 2020Publication date: December 29, 2022Inventors: Takashi KAWAI, Chikara OHKI, Masahiro YAMADA
-
Publication number: 20220389960Abstract: A bearing part includes a quench-hardened layer in a surface of the bearing part. The quench-hardened layer includes a plurality of martensite crystal grains. A ratio of a total area of the plurality of martensite crystal grains in the quench-hardened layer is more than or equal to 70%. The plurality of martensite crystal grains are classified into a first group and a second group. A minimum value of crystal grain sizes of the martensite crystal grains belonging to the first group is larger than a maximum value of crystal grain sizes of the martensite crystal grains belonging to the second group. A value obtained by dividing a total area of the martensite crystal grains belonging to the first group by the total area of the plurality of martensite crystal grains is more than or equal to 0.5.Type: ApplicationFiled: September 28, 2020Publication date: December 8, 2022Inventors: Kiyoshige YAMAUCHI, Takamichi HARADA, Chikara OHKI, Masahiro YAMADA
-
Patent number: 11137031Abstract: A bearing part is composed of a chromium molybdenum steel, and includes a raceway surface or a rolling contact surface. A precipitated compound composed of at least one of a carbide, a nitride, and a carbonitride exist in the raceway surface or the rolling contact surface. An area ratio of the precipitated compound in the raceway surface or the rolling contact surface is more than or equal to 3%. An average grain size of the precipitated compound in the raceway surface or the rolling contact surface is less than or equal to 0.3 ?m.Type: GrantFiled: March 2, 2018Date of Patent: October 5, 2021Assignee: NTN CORPORATIONInventors: Masahiro Yamada, Chikara Ohki
-
Publication number: 20210025452Abstract: A bearing part is composed of a steel, and includes a quench-hardened layer in a surface of the bearing part. The quench-hardened layer includes a plurality of martensite crystal grains. A ratio of a total area of the plurality of martensite crystal grains in the quench-hardened layer is more than or equal to 70%. The plurality of martensite crystal grains are classified into a first group and a second group. A minimum value of crystal grain sizes of the martensite crystal grains belonging to the first group is larger than a maximum value of crystal grain sizes of the martensite crystal grains belonging to the second group.Type: ApplicationFiled: March 26, 2019Publication date: January 28, 2021Inventors: Chikara Ohki, Masahiro YAMADA
-
Publication number: 20200378442Abstract: A bearing part according to one embodiment of the present invention is a bearing part composed of a chromium molybdenum steel, the bearing part including a diffusion layer in a surface of the bearing part. The diffusion layer includes a plurality of compound grains and a plurality of martensite blocks. An average grain size of the compound grains is less than or equal to 0.3 ?m. An area ratio of the compound grains in the diffusion layer is more than or equal to 3%. A maximum grain size of the plurality of martensite blocks is less than or equal to 3.8 ?m.Type: ApplicationFiled: December 5, 2018Publication date: December 3, 2020Inventors: Masahiro Yamada, Chikara OHKI
-
Publication number: 20200318686Abstract: A steel material is heated and punched while tension is applied to the steel material (2) in at least one direction along a surface of the steel material between first and second portions of the steel material distant from each other with forming unit posed therebetween. The tension is applied to increase a distance between the first and second portions of the steel material by a length corresponding to an amount by which the distance between the first and second portions of the steel material thermally expands as the steel material is heated to the temperature in the step of heating and punching. The forming unit includes a first die for punching the steel material and a second die facing the first die, the first die or the second die having a forming surface having a concave curved surface.Type: ApplicationFiled: April 24, 2017Publication date: October 8, 2020Applicant: NTN CorporationInventors: Kohei MIZUTA, Chikara OHKI, Hiroki FUJIWARA
-
Publication number: 20200291999Abstract: The method includes: the step of preparing a steel material and a work portion; the step of placing the steel material on the work portion; and the steps of obtaining the rolling bearing ring by heating the steel material on the work portion to a temperature equal to or higher than an A1 transformation point, thereafter punching a part of the steel material into a ring shape, and thereafter quenching the steel material in a ring shape on the work portion. In the step of obtaining the rolling bearing ring, heating and punching are performed in the state where oxidation of the steel material is suppressed, and in the state where tensile force is applied between the first portion and the second portion in the steel material.Type: ApplicationFiled: March 8, 2017Publication date: September 17, 2020Applicants: NTN CORPORATION, NTN CORPORATIONInventors: Kohei MIZUTA, Chikara OHKI
-
Patent number: 10730098Abstract: A first step of setting a steel material heated to a temperature not lower than an A1 transformation point on a forming table and a second step of punching a ring-form member from the steel material and thereafter forming and quenching the ring-form member on the forming table are included. A press die is constructed to be dividable into an inner cylinder and an outer cylinder. In the second step, the ring-form member is punched from a coil material by pressing a tip end portion of the inner cylinder and a tip end portion of the outer cylinder against the coil material. The punched ring-form member is formed and quenched by further pressing a tip end of the inner cylinder against the ring-form member while the ring-form member is held between the outer cylinder and a forming die.Type: GrantFiled: August 23, 2016Date of Patent: August 4, 2020Assignee: NTN CORPORATIONInventors: Kohei Mizuta, Chikara Ohki
-
Patent number: 10718377Abstract: There is prepared a formed body constituted of steel and having an outer circumferential surface having an annular groove having a bottom surface to serve as a raceway surface of the bearing ring. In the step of forming a heated region, the formed body is induction heated to form a heated region including the bottom surface of the groove and heated to a temperature of at least an A1 point. In the cooling step, the whole of the heated region is simultaneously cooled to a temperature of not more than an Ms point. The step of retaining the formed body in a state in which heating is stopped is performed after the step of forming a heated region before the step of cooling. In the step of retaining, dispersion in temperature in the heated region in the circumferential direction is suppressed to not more than 20° C.Type: GrantFiled: October 12, 2016Date of Patent: July 21, 2020Assignee: NTN CORPORATIONInventors: Michio Hori, Hideto Torisawa, Hiroshi Yuki, Chikara Ohki, Kazuhiro Yagita
-
Patent number: 10525521Abstract: A method of manufacturing a rolling bearing ring includes preparing a coil material and a press machine for obtaining a rolling bearing ring from the coil material, setting the coil material on the press machine, and obtaining the rolling bearing ring by heating the coil material on the press machine to a temperature not lower than an A1 transformation point, thereafter punching a part of the coil material into a ring form, and thereafter quenching a formed object on the press machine.Type: GrantFiled: July 3, 2015Date of Patent: January 7, 2020Assignee: NTN CORPORATIONInventors: Kohei Mizuta, Chikara Ohki
-
Publication number: 20200003259Abstract: A bearing part is composed of a chromium molybdenum steel, and includes a raceway surface or a rolling contact surface. A precipitated compound composed of at least one of a carbide, a nitride, and a carbonitride exist in the raceway surface or the rolling contact surface. An area ratio of the precipitated compound in the raceway surface or the rolling contact surface is more than or equal to 3%. An average grain size of the precipitated compound in the raceway surface or the rolling contact surface is less than or equal to 0.3 ?m.Type: ApplicationFiled: March 2, 2018Publication date: January 2, 2020Inventors: Masahiro YAMADA, Chikara OHKI
-
Publication number: 20190338808Abstract: In one aspect of the present invention, a method for manufacturing a bearing component includes: a preparation step of preparing a ring-shaped member of steel having a radially inner surface, a radially outer surface, and a thickness which is a distance between the radially inner surface and the radially outer surface; and a heat treatment step of performing a heat treatment to locally heat one of the radially inner surface and the radially outer surface to a heat treatment temperature and subsequently cool the one of the radially inner surface and the radially outer surface, the method satisfying S?930/(0.3477 W2?1.594 W?0.804), where S represents an average temperature increasing rate (unit: ° C./sec) applied when the surface is heated and W represents the thickness (unit: mm).Type: ApplicationFiled: December 5, 2017Publication date: November 7, 2019Inventors: Hiroshi YUKI, Miyu SATO, Chikara OHKI
-
Patent number: 10378076Abstract: A double row tapered roller bearing includes: an outer ring having an annular shape; an inner ring disposed on an inner circumferential side of the outer ring and having an annular shape; and rollers. The inner ring has an outer circumferential surface facing the outer ring and having two rows of grooves having a bottom surface serving as a raceway surface. The rollers are tapered rollers disposed in the grooves in contact with the raceway surface of the inner ring and are also in contact with the outer ring. At outer circumferential surface of the inner ring, a region adjacent to the groove includes a hardened region extending from the inner peripheral surface of the groove to the region adjacent to the groove, and an unhardened region located at a position farther from the groove than the hardened region and being smaller in hardness than the hardened region.Type: GrantFiled: October 12, 2016Date of Patent: August 13, 2019Assignee: NTN CorporationInventors: Michio Hori, Hideto Torisawa, Hiroshi Yuki, Chikara Ohki, Kazuhiro Yagita
-
Patent number: 10344801Abstract: Each of an outer race (10), an inner race (11) and a ball (12) as a bearing part is a bearing part made of JIS standard SUJ2 and having a carbonitrided layer formed in a surface thereof, wherein, after heat treatment at a heating temperature of 500° C. for a retention time of one hour is performed, a Vickers hardness at a position with a depth of 0.02×T+0.175 (mm) from the surface is higher than a Vickers hardness at a core portion, which is a region where the carbonitrided layer is not formed in a thickness direction of the bearing part, by not less than 80 HV, where T represents the time of carbonitriding treatment for forming the carbonitrided layer.Type: GrantFiled: October 26, 2017Date of Patent: July 9, 2019Assignee: NTN CORPORATIONInventor: Chikara Ohki
-
Publication number: 20190003530Abstract: Each of an outer race, an inner race and a ball as a bearing part is a bearing part made of JIS standard SUJ2 and having a carbonitrided layer formed in a surface thereof, wherein, after heat treatment at a heating temperature of 500° C. for a retention time of one hour is performed, a Vickers hardness at a position with a depth of 0.02×T+0.175 (mm) from the surface is higher than a Vickers hardness at a core portion, which is a region where the carbonitrided layer is not formed in a thickness direction of the bearing part, by not less than 80 HV, where T represents the time of carbonitriding treatment for forming the carbonitrided layer.Type: ApplicationFiled: September 5, 2018Publication date: January 3, 2019Inventor: Chikara OHKI
-
Patent number: 10156259Abstract: A bearing component composed of steel which contains carbon not less than 0.95 mass % and not more than 1.1 mass %, silicon less than 0.3 mass %, manganese less than 0.5 mass %, sulfur less than 0.008 mass %, and chromium not less than 1.4 mass % and less than 1.6 mass % and is composed of remainder iron and an impurity and having a carbonitrided layer formed at a surface portion including a contact surface which is a surface in contact with other components is provided. An average concentration of nitrogen in the surface portion is not lower than 0.3 mass % and not higher than 0.6 mass % and variation in nitrogen concentration in the surface portion is not higher than 0.1 mass %. An amount of retained austenite in the surface portion is not greater than 8 volume %.Type: GrantFiled: May 28, 2014Date of Patent: December 18, 2018Assignee: NTN CORPORATIONInventors: Chikara Ohki, Yukio Matsubara, Daisuke Sato, Noriaki Miwa
-
Publication number: 20180347005Abstract: A double row tapered roller bearing includes: an outer ring having an annular shape; an inner ring disposed on an inner circumferential side of the outer ring and having an annular shape; and rollers. The inner ring has an outer circumferential surface facing the outer ring and having two rows of grooves having a bottom surface serving as a raceway surface. The rollers are tapered rollers disposed in the grooves in contact with the raceway surface of the inner ring and are also in contact with the outer ring. At outer circumferential surface of the inner ring, a region adjacent to the groove includes a hardened region extending from the inner peripheral surface of the groove to the region adjacent to the groove, and an unhardened region located at a position farther from the groove than the hardened region and being smaller in hardness than the hardened region.Type: ApplicationFiled: October 12, 2016Publication date: December 6, 2018Inventors: Michio HORI, Hideto TORISAWA, Hiroshi YUKI, Chikara OHKI, Kazuhiro YAGITA