Patents by Inventor Chikara Ohki

Chikara Ohki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180347623
    Abstract: There is prepared a formed body constituted of steel and having an outer circumferential surface having an annular groove having a bottom surface to serve as a raceway surface of the bearing ring. In the step of forming a heated region, the formed body is induction heated to form a heated region including the bottom surface of the groove and heated to a temperature of at least an A1 point. In the cooling step, the whole of the heated region is simultaneously cooled to a temperature of not more than an Ms point. The step of retaining the formed body in a state in which heating is stopped is performed after the step of forming a heated region before the step of cooling. In the step of retaining, dispersion in temperature in the heated region in the circumferential direction is suppressed to not more than 20° C.
    Type: Application
    Filed: October 12, 2016
    Publication date: December 6, 2018
    Applicants: NTN CORPORATION, NTN CORPORATION
    Inventors: Michio HORI, Hideto TORISAWA, Hiroshi YUKI, Chikara OHKI, Kazuhiro YAGITA
  • Publication number: 20180327875
    Abstract: Provided is a high strength steel machine part. A method for manufacturing a machine part comprises the steps of: preparing a workpiece of steel to be a machine part; and subjecting the workpiece to a quenching process by heating a surface portion of the workpiece, with shear strain applied to the surface portion, to a heating temperature of an A3 transformation point temperature or higher, and subsequently cooling the surface portion. The workpiece has a carbon content of 0.2 mass % or more. In the step of subjecting the workpiece to a quenching process, the heating temperature is 800° C. or higher, and in the quenching process the workpiece has the surface portion cooled at a rate of 35° C./second or faster for a temperature range of 850° C. to 300° C.
    Type: Application
    Filed: June 3, 2016
    Publication date: November 15, 2018
    Inventors: Miyu SATO, Chikara OHKI
  • Publication number: 20180320737
    Abstract: A method for producing a bearing ring of a double row tapered roller bearing includes the steps of: preparing a formed body; forming a heated region; cooing; and removing. In the step of forming a heated region, an induction heating coil arranged to face part of the groove and induction-heating the fixated body is relatively rotated along the circumferential direction of the groove to form a heated region including the bottom surface of the groove and heated to a temperature of at least an Al point. In the cooling step, the whole of the heated region is simultaneously cooled to a temperature of not more than an Ms point. After the step of forming a heated region before the step of cooling, the method further includes the step of retaining the formed body in a state where heating is stopped.
    Type: Application
    Filed: October 12, 2016
    Publication date: November 8, 2018
    Inventors: Michio HORI, Hideto TORISAWA, Hiroshi YUKI, Chikara OHKI, Kazuhiro YAGITA
  • Patent number: 10107335
    Abstract: A bearing component composed of steel which contains carbon not less than 0.95 mass % and not more than 1.1 mass %, silicon less than 0.3 mass %, manganese less than 0.5 mass %, sulfur less than 0.008 mass %, and chromium not less than 1.4 mass % and less than 1.6 mass % and is composed of remainder iron and an impurity and having a carbonitrided layer formed at a surface portion including a contact surface is provided. An average concentration of nitrogen in the surface portion is not lower than 0.3 mass % and not higher than 0.6 mass % and variation in nitrogen concentration in the surface portion is not higher than 0.1 mass %. An area ratio of a precipitate in a region where no carbonitrided layer is formed is not higher than 7%.
    Type: Grant
    Filed: May 28, 2014
    Date of Patent: October 23, 2018
    Assignee: NTN CORPORATION
    Inventors: Daisuke Sato, Chikara Ohki
  • Patent number: 10094422
    Abstract: A bearing component composed of steel which contains carbon not less than 0.95 mass % and not more than 1.1 mass %, silicon less than 0.3 mass %, manganese less than 0.5 mass %, sulfur less than 0.008 mass %, and chromium not less than 1.4 mass % and less than 1.6 mass % and is composed of remainder iron and an impurity and having a carbonitrided layer formed at a surface portion is provided. An average concentration of nitrogen in the surface portion is not lower than 0.3 mass % and not higher than 0.6 mass % and variation in nitrogen concentration is not higher than 0.1 mass %. An amount of retained austenite is not greater than 8 volume %. An area ratio of a precipitate in the inside where no carbonitrided layer is formed is not lower than 11%.
    Type: Grant
    Filed: May 28, 2014
    Date of Patent: October 9, 2018
    Assignee: NTN CORPORATION
    Inventors: Chikara Ohki, Yukio Matsubara, Daisuke Sato
  • Patent number: 10087989
    Abstract: A bearing component composed of steel which contains carbon not less than 0.95 mass % and not more than 1.1 mass %, silicon less than 0.3 mass %, manganese less than 0.5 mass %, sulfur less than 0.008 mass %, and chromium not less than 1.4 mass % and less than 1.6 mass % and is composed of remainder iron and an impurity and having a carbonitrided layer formed at a surface portion including a contact surface which is a surface in contact with other components is provided. An average concentration of nitrogen in the surface portion is not lower than 0.3 mass % and not higher than 0.6 mass % and variation in nitrogen concentration in the surface portion is not higher than 0.1 mass %.
    Type: Grant
    Filed: May 28, 2014
    Date of Patent: October 2, 2018
    Assignee: NTN CORPORATION
    Inventors: Daisuke Sato, Chikara Ohki
  • Publication number: 20180243814
    Abstract: A first step of setting a steel material heated to a temperature not lower than an A1 transformation point on a forming table and a second step of punching a ring-form member from the steel material and thereafter forming and quenching the ring-form member on the forming table are included. A press die is constructed to be dividable into an inner cylinder and an outer cylinder. In the second step, the ring-form member is punched from a coil material by pressing a tip end portion of the inner cylinder and a tip end portion of the outer cylinder against the coil material. The punched ring-form member is formed and quenched by further pressing a tip end of the inner cylinder against the ring-form member while the ring-form member is held between the outer cylinder and a forming die. A method of manufacturing a rolling bearing ring which achieves a shortened manufacturing process while accuracy in forming of the rolling bearing ring is satisfactorily maintained is thus provided.
    Type: Application
    Filed: August 23, 2016
    Publication date: August 30, 2018
    Inventors: Kohei MIZUTA, Chikara OHKI
  • Patent number: 10047429
    Abstract: Provided is a gas nitrocarburizing method forming a nitride layer in a surface layer portion of a workpiece made of steel by heating the workpiece within a heat treatment furnace into which a heat treatment gas is introduced, the heat treatment gas containing ammonia gas and at least one of carbon dioxide gas and hydrogen gas, and having a remainder formed of an impurity.
    Type: Grant
    Filed: April 9, 2012
    Date of Patent: August 14, 2018
    Assignee: NTN CORPORATION
    Inventor: Chikara Ohki
  • Publication number: 20180187280
    Abstract: There is provided a high-strength steel mechanical component. A mechanical component is a mechanical component composed of a steel having a carbon content of more than or equal to 0.2 mass % and less than or equal to 0.8 mass %, and includes a quench-hardened layer formed in a surface layer of the mechanical component. In the quench-hardened layer, a grain size number of prior austenite crystal grains is No. 11 or higher. Moreover, the quench-hardened layer may have a Vickers hardness of more than or equal to 500 HV. In this case, prior austenite crystal grains in the quench-hardened layer become fine, thereby providing the mechanical component with high strength.
    Type: Application
    Filed: June 3, 2016
    Publication date: July 5, 2018
    Inventors: Miyu SATO, Chikara OHKI
  • Patent number: 9951816
    Abstract: An outer ring, an inner ring, and a ball each serving as a bearing part is made of a steel containing 0.95 mass % or more and 1.10 mass % or less of carbon, 0.05 mass % or more and less than 0.3 mass % of silicon, 0.10 mass % or more and 0.50 mass % or less of manganese, and 1.30 mass % or more and 2.00 mass % or less of chromium, with the rest made up of iron and an impurity. A surface layer region defined as a region extending to a depth of not more than 20 ?m from an outer ring raceway surface, an inner ring raceway surface, and a ball rolling surface, which are each a surface where the bearing part is in rolling contact with another part, has an average nitrogen concentration of 0.2 mass % or more and 0.7 mass % or less. Five or more carbides with a diameter of 0.5 ?m or less are present per 100 ?m2 in the surface layer region.
    Type: Grant
    Filed: October 16, 2013
    Date of Patent: April 24, 2018
    Assignee: NTN CORPORATION
    Inventors: Daisuke Sato, Chikara Ohki
  • Publication number: 20180045246
    Abstract: Each of an outer race (10), an inner race (11) and a ball (12) as a bearing part is a bearing part made of JIS standard SUJ2 and having a carbonitrided layer formed in a surface thereof, wherein, after heat treatment at a heating temperature of 500° C. for a retention time of one hour is performed, a Vickers hardness at a position with a depth of 0.02×T+0.175 (mm) from the surface is higher than a Vickers hardness at a core portion, which is a region where the carbonitrided layer is not formed in a thickness direction of the bearing part, by not less than 80 HV, where T represents the time of carbonitriding treatment for forming the carbonitrided layer.
    Type: Application
    Filed: October 26, 2017
    Publication date: February 15, 2018
    Inventor: Chikara OHKI
  • Publication number: 20170284570
    Abstract: A joint unit includes a first metal pipe, a second metal pipe, and a joint portion (a region including a joint interface at which the end faces of the first and second metal pipes are joined to each other. At the joint portion, an outer circumferential bead portion protruding toward the outer circumference side and an inner circumferential bead portion protruding toward the inner circumference side are formed. The difference between the width of the outer circumferential bead portion (the width L1 of a grinding portion and the width L2 of the inner circumferential bead portion in a direction from the first metal pipe toward the second metal pipe is equal to or smaller than 40% with respect to the average value of the width L1 of the outer circumferential bead portion and the width L2 of the inner circumferential bead portion.
    Type: Application
    Filed: September 18, 2015
    Publication date: October 5, 2017
    Inventors: Kohei MIZUTA, Chikara OHKI, Daisuke SATO
  • Publication number: 20170203354
    Abstract: A method of manufacturing a rolling bearing ring includes preparing a coil material and a press machine for obtaining a rolling bearing ring from the coil material, setting the coil material on the press machine, and obtaining the rolling bearing ring by heating the coil material on the press machine to a temperature not lower than an A1 transformation point, thereafter punching a part of the coil material into a ring form, and thereafter quenching a formed object on the press machine.
    Type: Application
    Filed: July 3, 2015
    Publication date: July 20, 2017
    Inventors: Kohei MIZUTA, Chikara OHKI
  • Patent number: 9487843
    Abstract: A method for producing a bearing ring of a rolling bearing includes the steps of: preparing a formed body constituted of hypereutectoid steel; forming an annular heated region heated to a temperature of at least an A1 point on the formed body by relatively rotating an induction heating member arranged to face part of an annular region for becoming a rolling contact surface of the bearing ring in the formed body to induction-heat the formed body along the circumferential direction of the annular region; and simultaneously cooling the whole of the heated region to a temperature of not more than an Ms point.
    Type: Grant
    Filed: January 12, 2012
    Date of Patent: November 8, 2016
    Assignee: NTN CORPORATION
    Inventors: Hiroshi Yuki, Chikara Ohki, Kazuhiro Yagita
  • Publication number: 20160178009
    Abstract: An outer ring, an inner ring, and a ball each serving as a bearing part is made of a steel containing 0.95 mass % or more and 1.10 mass % or less of carbon, 0.05 mass % or more and less than 0.3 mass % of silicon, 0.10 mass % or more and 0.50 mass % or less of manganese, and 1.30 mass % or more and 2.00 mass % or less of chromium, with the rest made up of iron and an impurity. A surface layer region defined as a region extending to a depth of not more than 20 ?m from an outer ring raceway surface, an inner ring raceway surface, and a ball rolling surface, which are each a surface where the bearing part is in rolling contact with another part, has an average nitrogen concentration of 0.2 mass % or more and 0.7 mass % or less. Five or more carbides with a diameter of 0.5 ?m or less are present per 100 ?m2 in the surface layer region.
    Type: Application
    Filed: October 16, 2013
    Publication date: June 23, 2016
    Applicant: NTN CORPORATION
    Inventors: Daisuke SATO, Chikara OHKI
  • Publication number: 20160153496
    Abstract: Disclosed is a method for heat-treating a ring-shaped member, which makes it possible to form a quench-hardened region having a uniform annular shape in the circumferential direction, while the production costs in terms of the quenching apparatus are kept down. The method includes the following steps: a step in which a coil which is disposed in such a way as to face a rolling contact surface of a ring-shaped formed body made of steel and which performs induction heating of the formed body is rotated relative to the formed body in the circumferential direction thereof, whereby an annular heating region which is heated to a temperature at or above an A1 point is formed on the formed body; and a step in which the whole of the heating region is simultaneously cooled to a temperature at or below an MS point.
    Type: Application
    Filed: February 5, 2016
    Publication date: June 2, 2016
    Inventors: Hiroshi YUKI, Chikara OHKI, Kazuhiro YAGITA
  • Publication number: 20160131189
    Abstract: A bearing component composed of steel which contains carbon not less than 0.95 mass % and not more than 1.1 mass %, silicon less than 0.3 mass %, manganese less than 0.5 mass %, sulfur less than 0.008 mass %, and chromium not less than 1.4 mass % and less than 1.6 mass % and is composed of remainder iron and an impurity and having a carbonitrided layer formed at a surface portion including a contact surface which is a surface in contact with other components is provided. An average concentration of nitrogen in the surface portion is not lower than 0.3 mass % and not higher than 0.6 mass % and variation in nitrogen concentration in the surface portion is not higher than 0.1 mass %. An amount of retained austenite in the surface portion is not greater than 8 volume %.
    Type: Application
    Filed: May 28, 2014
    Publication date: May 12, 2016
    Inventors: Chikara OHKI, Yukio MATSUBARA, Daisuke SATO, Noriaki MIWA
  • Publication number: 20160131188
    Abstract: A bearing component composed of steel which contains carbon not less than 0.95 mass % and not more than 1.1 mass %, silicon less than 0.3 mass %, manganese less than 0.5 mass %, sulfur less than 0.008 mass %, and chromium not less than 1.4 mass % and less than 1.6 mass % and is composed of remainder iron and an impurity and having a carbonitrided layer formed at a surface portion including a contact surface is provided. An average concentration of nitrogen in the surface portion is not lower than 0.3 mass % and not higher than 0.6 mass % and variation in nitrogen concentration in the surface portion is not higher than 0.1 mass %. An area ratio of a precipitate in a region where no carbonitrided layer is formed is not higher than 7%.
    Type: Application
    Filed: May 28, 2014
    Publication date: May 12, 2016
    Inventors: Daisuke SATO, Chikara OHKI
  • Publication number: 20160123397
    Abstract: A bearing component composed of steel which contains carbon not less than 0.95 mass % and not more than 1.1 mass %, silicon less than 0.3 mass %, manganese less than 0.5 mass %, sulfur less than 0.008 mass %, and chromium not less than 1.4 mass % and less than 1.6 mass % and is composed of remainder iron and an impurity and having a carbonitrided layer formed at a surface portion including a contact surface which is a surface in contact with other components is provided. An average concentration of nitrogen in the surface portion is not lower than 0.3 mass % and not higher than 0.6 mass % and variation in nitrogen concentration in the surface portion is not higher than 0.1 mass %.
    Type: Application
    Filed: May 28, 2014
    Publication date: May 5, 2016
    Inventors: Daisuke SATO, Chikara OHKI
  • Publication number: 20160123396
    Abstract: A bearing component composed of steel which contains carbon not less than 0.95 mass % and not more than 1.1 mass %, silicon less than 0.3 mass %, manganese less than 0.5 mass %, sulfur less than 0.008 mass %, and chromium not less than 1.4 mass % and less than 1.6 mass % and is composed of remainder iron and an impurity and having a carbonitrided layer formed at a surface portion is provided. An average concentration of nitrogen in the surface portion is not lower than 0.3 mass % and not higher than 0.6 mass % and variation in nitrogen concentration is not higher than 0.1 mass %. An amount of retained austenite is not greater than 8 volume %. An area ratio of a precipitate in the inside where no carbonitrided layer is formed is not lower than 11%.
    Type: Application
    Filed: May 28, 2014
    Publication date: May 5, 2016
    Inventors: Chikara OHKI, Yukio MATSUBARA, Daisuke SATO