Abstract: A method of casting a component (42) having convoluted interior passageways (44). A desired three dimensional structure corresponding to a later-formed metal alloy component is formed by stacking a plurality of sheets (18, 20) of a fugitive material. The sheets contain void areas (22) corresponding to a desired interior passageway in the metal alloy component. A ceramic slurry material is cast into the three dimensional structure to form either a ceramic core (34) or a complete ceramic casting vessel (38). If just a ceramic core is formed, a wax pattern is formed around the ceramic core and an exterior ceramic shell (38) is formed around the wax pattern by a dipping process prior to the removal of the fugitive material and wax. An alloy component having the desired interior passageway is cast into the casting vessel after the fugitive material is removed.

Abstract: A gas turbine engine, including: a plurality of blades (60) assembled into an annular row of blades and partly defining a hot gas path (26) and a cooling fluid path (24), wherein the cooling fluid path extends from a rotor cavity (22) to the hot gas path; an angel wing assembly (99) disposed on a side (74) of a base (76) of the row of blades; and pumping features (130) distributed about the angel wing assembly configured to impart, at a narrowest gap (42) of the cooling fluid path, motion to a flow of cooling fluid flowing there through. The plurality of pumping features, the angel wing assembly, and the base of the row of blades are effective to produce a helical motion to the flow of cooling fluid as it enters the hot gas path.

Abstract: A gas turbine engine including: an ambient-air cooling circuit (10) having a cooling channel (26) disposed in a turbine blade (22) and in fluid communication with a source (12) of ambient air: and an pre-swirler (18), the pre-swirler having: an inner shroud (38); an outer shroud (56); and a plurality of guide vanes (42), each spanning from the inner shroud to the outer shroud. Circumferentially adjacent guide vanes (46, 48) define respective nozzles (44) there between. Forces created by a rotation of the turbine blade motivate ambient air through the cooling circuit. The pre-swirler is configured to impart swirl to ambient air drawn through the nozzles and to direct the swirled ambient air toward a base of the turbine blade. The end walls (50, 54) of the pre-swirler may be contoured.

Abstract: An outer rim seal arrangement (10), including: an annular rim (70) centered about a longitudinal axis (30) of a rotor disc (31), extending fore and having a fore-end (72), an outward-facing surface (74), and an inward-facing surface (76); a lower angel wing (62) extending aft from a base of a turbine blade (22) and having an aft end (64) disposed radially inward of the rim inward-facing surface to define a lower angel wing seal gap (80); an upper angel wing (66) extending aft from the turbine blade base and having an aft end (68) disposed radially outward of the rim outward-facing surface to define a upper angel wing seal gap (80, 82); and guide vanes (100) disposed on the rim inward-facing surface in the lower angel wing seal gap. Pumping fins (102) may be disposed on the upper angel wing seal aft end in the upper angel wing seal gap.

Abstract: A gas turbine engine (10) and an airfoil (50) for use therein, the airfoil (50) having a structure (128) containing cooling passageways (110, 120) extending between a chamber (100) and a series of apertures (78) positioned along the trailing edge (72) through which cooling fluid (144) received from the chamber (100) exits the airfoil (50), wherein the structure (128) is characterized by a variable thickness (t) between the pressure and suction sidewalls (74, 76) of the airfoil as a function of position along the cooling passageways (110, 120) such that each in a plurality of cooling passageways are characterized by a cross sectional flow area (170, 174) which decreases as a function of distance from the chamber (100).

Abstract: A squealer tip formed from a pressure side tip wall and a suction side tip wall extending radially outward from a tip of the turbine blade is disclosed. The pressure and suction side tip walls may be positioned along the pressure sidewall and the suction sidewall of the turbine blade, respectively. The pressure side tip wall may include a chamfered leading edge with film cooling holes having exhaust outlets positioned therein. An axially extending tip wall may be formed from at least two outer linear surfaces joined together at an intersection forming a concave axially extending tip wall. The axially extending tip wall may include a convex inner surface forming a radially outer end to an inner cavity forming a cooling system. The cooling system may include one or more film cooling holes in the axially extending tip wall proximate to the suction sidewall, which promotes increased cooling at the pressure and suction sidewalls.

Abstract: A thermal management arrangement (110) in a gas turbine engine (60), including: a conduit-arrangement (62) providing fluid communication between a compressor section (156) and: a relatively thermally responsive portion (52) of a turbine vane carrier (10); and a relatively thermally unresponsive portion (48) of a first turbine vane carrier. The conduit-arrangement includes: a general cooling flow outlet (122) disposed proximate the relatively thermally responsive portion of the turbine vane carrier and configured to discharge a general cooling flow (124); and an impingement flow outlet (118) disposed proximate the relatively thermally unresponsive portion and configured to discharge an impingement flow (120). The thermal management arrangement is configured such that a flow rate of the impingement flow is effective to accelerate a thermal response of the relatively thermally unresponsive portion toward a thermal response of the relatively thermally responsive portion.

Abstract: A turbine airfoil usable in a turbine engine and having at least one cooling system is disclosed. At least a portion of the cooling system may include one or more cooling channels having a plurality of turbulators protruding from an inner surface and positioned generally nonorthogonal and nonparallel to a longitudinal axis of the airfoil cooling channel. The configuration of turbulators may create a higher internal convective cooling potential for the blade cooling passage, thereby generating a high rate of internal convective heat transfer and attendant improvement in overall cooling performance. This translates into a reduction in cooling fluid demand and better turbine performance.

Abstract: An air cooled turbine blade including leading and trailing edges, and pressure and suction side walls extending between the leading and trailing edges. Leading and trailing edge cooling circuits extend spanwise adjacent to the leading and trailing edges, respectively. A forward flow mid-section serpentine cooling circuit extends spanwise and is located between the leading and trailing edge cooling circuits. An axial tip cooling circuit extends in the chordal direction and is located between a tip cap of the blade and the serpentine cooling circuit at an outer end of the serpentine cooling circuit. The axial tip cooling circuit has a forward end receiving cooling air from a final channel of the serpentine cooling circuit and discharges the cooling air adjacent to the trailing edge.

Abstract: A cooling arrangement in a gas turbine system (120). The arrangement includes a plurality of flow network units (208) to transfer heat to cooling fluid, at least one unit including first (218), second (220), and third (222) flow sections between openings (64a) in a first wall (66) and an opening in a second wall (68) to pass cooling fluid through the walls. The first section includes first flow paths, between the openings in the first wall and the second section, extending to the second section. The third section includes third flow paths, between the second section and the opening in the second wall, to effect flow of cooling fluid. The second section includes one or more cooling fluid flow paths between the first section and the third section. The number of flow paths in the second section is fewer than the number of first flow paths and fewer than the number of third flow paths.

Abstract: A thermal barrier/cooling system for controlling a temperature of an outer case of a gas turbine engine. The thermal barrier/cooling system includes an internal insulating layer supported on an inner case surface, the internal insulating layer extending circumferentially along the inner case surface and providing a thermal resistance to radiated energy from structure located radially inwardly from the outer case. The thermal barrier/cooling system further includes a convective cooling channel defined by a panel structure located in radially spaced relation to an outer case surface of the outer case and extending around the circumference of the outer case surface. The convective cooling channel forms a flow path for an ambient air flow cooling the outer case surface.

Abstract: A ring segment is provided for a gas turbine engine includes a panel and a cooling system. Cooling fluid is provided to an outer side of the panel and an inner side of the panel defines at least a portion of a hot gas flow path through the engine. The cooling system is located within that panel and receives cooling fluid from the outer side of the panel for cooling the panel. The cooling system includes a plurality of cooling fluid passages that receive cooling fluid from the outer side of the panel. The cooling fluid passages each have a generally axially extending portion that includes at least one fork. The fork(s) divide each cooling fluid passage into at least two downstream portions that each receives cooling fluid from the respective axially extending portion.

Abstract: An air injection system for use in a gas turbine engine includes at least one outlet port through which air is extracted from the engine only during less than full load operation, at least one rotor cooling pipe, which is used to inject the air extracted from the outlet port(s) into a rotor chamber, a piping system that provides fluid communication between the one outlet port(s) and the rotor cooling pipe(s), a blower system for extracting air from the engine through the outlet port(s) and for conveying the extracted air through the piping system and the rotor cooling pipe(s) into the rotor chamber, and a valve system. The valve system is closed during full load engine operation to prevent air from passing through the piping system, and open during less than full load engine operation to allow air to pass through the piping system.

Abstract: Multi-scale turbulation features, including first turbulators (46, 48) on a cooling surface (44), and smaller turbulators (52, 54, 58, 62) on the first turbulators. The first turbulators may be formed between larger turbulators (50). The first turbulators may be alternating ridges (46) and valleys (48). The smaller turbulators may be concave surface features such as dimples (62) and grooves (54), and/or convex surface features such as bumps (58) and smaller ridges (52). An embodiment with convex turbulators (52, 58) in the valleys (48) and concave turbulators (54, 62) on the ridges (46) increases the cooling surface area, reduces boundary layer separation, avoids coolant shadowing and stagnation, and reduces component mass.

Abstract: A cooling passage defined between first and second spaced apart sidewalls of a turbine engine component includes a turbulator system including a plurality of rows of turbulator members. Each row includes a first side turbulator member extending from the first sidewall, and a second side turbulator member extending from the second sidewall. The first and second side turbulator members are arranged such that a space is defined therebetween. The first and second side turbulator members are staggered with respect to one another such that respective forward and aft ends thereof are offset from one another. Each row further includes at least one elongate intermediate turbulator member located at least partially in the space between the respective first and second side turbulator members.

Abstract: An airfoil in a gas turbine engine includes an outer wall, a cooling fluid cavity, a plurality of cooling fluid passages, and a plurality of radial passageways. The outer wall has leading and trailing edges, pressure and suction sides, and radially inner and outer ends. The cooling fluid cavity is defined in the outer wall and receives cooling fluid for cooling the outer wall. The cooling fluid passages are in fluid communication with the cooling fluid cavity and include alternating angled sections, each section having both a radial component and a chordal component. The cooling fluid passages extend from the cooling fluid cavity toward the trailing edge of the outer wall and receive cooling fluid from the cooling fluid cavity for cooling the outer wall near the trailing edge. The radial passageways interconnect radially adjacent cooling fluid passages.

Abstract: A method of modifying an end wall contour is provided. The method includes creating a weld pool using a laser, adding a metal or a ceramic powder or a wire filler to the melt pool and modifying the part of the turbine in a manner that results in a change of about 0.005 to about 50 volume percent in the part of the turbine. The weld pool is created on a turbine component and contains molten metal or ceramic derived as a result of a heat interaction between the laser and the turbine component.

Abstract: An airfoil in a gas turbine engine includes an outer wall, a cooling fluid cavity, and a cooling system. The outer wall has a leading edge, a trailing edge, a pressure side, a suction side, and radially inner and outer ends. The cooling fluid cavity is defined in the outer wall, extends generally radially between the inner and outer ends of the outer wall, and receives cooling fluid for cooling the outer wall. The cooling system receives cooling fluid from the cooling fluid cavity for cooling the trailing edge portion of the outer wall and includes a cooling fluid chamber defined by opposing first and second sidewalls that include respective alternating angled sections that provide the cooling fluid chamber with a zigzag shape.

Abstract: A serpentine coolant flow path is formed by inner walls in a cavity between pressure and suction side walls of a turbine airfoil, the cavity partitioned by one or more transverse partitions into a plurality of continuous serpentine cooling flow streams each having a respective coolant inlet.

Abstract: In a gas turbine engine, a flow directing member includes a platform supported on a rotor, a radially facing endwall, at least one axial surface extending radially inwardly from a junction with the endwall, an airfoil extending radially outwardly from the endwall, and a fluid flow directing feature. The fluid flow directing feature includes a groove extending axially into the axial surface and has radially inner and outer groove ends. The outer groove end defines an axially extending notch in the junction between the axial surface and the endwall and forms an opening in the endwall for directing a cooling fluid to the endwall. The groove further includes a first groove wall extending from the inner groove end to the outer groove end, and a second groove wall opposed from the first groove wall and extending from the inner groove end to the outer groove end.