Abstract: Embodiments include a mud flap having a barrier section configured to intercept and deflect matter discharged from the tire when rotating during vehicle operation. The barrier section including a plurality of horizontal louvers, each horizontal louver forming an elongate member having a length extending primarily in a direction of the mud flap width, where the plurality of horizontal louvers are spaced apart in the direction of the mud flap height in the form of an array, where the plurality of horizontal louvers are configured to intercept and deflect matter of a minimum size traveling along any linear trajectory path from the outer circumference of the tire/wheel assembly towards the front side of the mud flap while substantially maximizing the spacing between adjacent louvers to minimize aerodynamic drag. Other embodiments provide a method of using the mud flap.

Abstract: Embodiments include a mud flap having a barrier section configured to intercept and deflect matter discharged from the tire when rotating during vehicle operation. The barrier section including a plurality of horizontal louvers, each horizontal louver forming an elongate member having a length extending primarily in a direction of the mud flap width, where the plurality of horizontal louvers are spaced apart in the direction of the mud flap height in the form of an array, where the plurality of horizontal louvers are configured to intercept and deflect matter of a minimum size traveling along any linear trajectory path from the outer circumference of the tire/wheel assembly towards the front side of the mud flap while substantially maximizing the spacing between adjacent louvers to minimize aerodynamic drag. Other embodiments provide a method of using the mud flap.

Abstract: A tread support device (10) for a retread process is provided that has a first support roller (12) that rotates about a first support roller axis. A second support roller (16) is present that rotates about a second support roller axis. A third support roller (20) is also included that rotates about a third support roller axis. The first support roller (10), the second support roller (12), and the third support roller (20) all support a tread (24). Also in the tread support device (10), the first support roller axis, the second support roller axis, and the third support roller axis are arranged with respect to one another so as to be located on a circumference of a circle (32).

Abstract: Embodiments include a mud flap having a barrier section configured to intercept and deflect matter discharged from the tire when rotating during vehicle operation. The barrier section including a plurality of horizontal louvers, each horizontal louver forming an elongate member having a length extending primarily in a direction of the mud flap width, where the plurality of horizontal louvers are spaced apart in the direction of the mud flap height in the form of an array, where the plurality of horizontal louvers are configured to intercept and deflect matter of a minimum size traveling along any linear trajectory path from the outer circumference of the tire/wheel assembly towards the front side of the mud flap while substantially maximizing the spacing between adjacent louvers to minimize aerodynamic drag. Other embodiments provide a method of using the mud flap.

Abstract: A tread extension device (10) is provided that has first (12) and second (14) tread extensions for holding a tread during brushing operations. A first connecting device (28) connects the first tread extension (12) to a first longitudinal end (18) of the tread, and engages both the first tread extension (12) and the first longitudinal end (18) of the tread. A second connecting device (30) is included that connects the second tread extension (14) to the second longitudinal end of the tread. The second connecting device (30) engages both the second tread extension and the second longitudinal end of the tread. The tread is able to be brushed in both a first direction and a second direction along its underside.

Abstract: A fairing for a back end of a trailer is provided that has a leading airflow surface oriented within an angular range from 5 degrees to 14 degrees to a surface of the trailer to which the fairing is attached. The angular range is oriented so that its arms extend rearward from a vertex of the angular range in a longitudinal direction of the trailer. A tailing airflow surface is present that engages the leading airflow surface at meeting location. The tailing airflow surface is curved, and a common tangent line of the tailing airflow surface and the leading airflow surface is at the meeting location. A frame engages the surface of the trailer to which the fairing is configured to be attached.

Abstract: A fairing for a back end of a trailer is provided that has a leading airflow surface oriented within an angular range from 5 degrees to 14 degrees to a surface of the trailer to which the fairing is attached. The angular range is oriented so that its arms extend rearward from a vertex of the angular range in a longitudinal direction of the trailer. A tailing airflow surface is present that engages the leading airflow surface at meeting location. The tailing airflow surface is curved, and a common tangent line of the tailing airflow surface and the leading airflow surface is at the meeting location. A frame engages the surface of the trailer to which the fairing is configured to be attached.

Abstract: Exemplary embodiments of the subject invention comprise methods and apparatus for mounting a tread ring onto a tire carcass. Such methods include providing a tire tread ring having opposing side edges, arranging the tread ring in an initial ring arrangement in communication with a pressure source, and expanding the tread ring radially outward from the initial ring arrangement to an expanded arrangement. The pressure source is in communication with an outer side of the tread ring, the tread ring being expanded by applying vacuum pressure along the outer side of the tread ring supplied by the pressure source. Such methods also include inserting a tire carcass within a central opening of the tread ring while in the expanded arrangement, contracting the tread ring into an installed arrangement about an outer surface of the tire carcass, and, releasing the vacuum along the outer side of the tread ring.

Abstract: A tread support device (10) for a retread process is provided that has a first support roller (12) that rotates about a first support roller axis. A second support roller (16) is present that rotates about a second support roller axis. A third support roller (20) is also included that rotates about a third support roller axis. The first support roller (10), the second support roller (12), and the third support roller (20) all support a tread (24). Also in the tread support device (10), the first support roller axis, the second support roller axis, and the third support roller axis are arranged with respect to one another so as to be located on a circumference of a circle (32).

Abstract: Embodiments include a mud flap having a barrier section configured to intercept and deflect matter discharged from the tire when rotating during vehicle operation. The barrier section including a plurality of horizontal louvers, each horizontal louver forming an elongate member having a length extending primarily in a direction of the mud flap width, where the plurality of horizontal louvers are spaced apart in the direction of the mud flap height in the form of an array, where the plurality of horizontal louvers are configured to intercept and deflect matter of a minimum size traveling along any linear trajectory path from the outer circumference of the tire/wheel assembly towards the front side of the mud flap while substantially maximizing the spacing between adjacent louvers to minimize aerodynamic drag. Other embodiments provide a method of using the mud flap.

Abstract: Particular embodiments of the invention include a closed-loop tread strip forming unit (100) and methods for forming tread strips using a closed-loop unit. Embodiments of such forming units include a tread strip extruder (110) located at a pre-cure end of the closed-loop tread strip forming unit. Such units include an uncured tread strip handling assembly (120) configured to transport the first uncured tread strip from the first tread strip extruder and to a first tread strip mold member (130). The unit further includes a curing press (150) having an inlet and an outlet, a pre-cure mold handling assembly (140) configured to insert the loaded tread strip mold member into the curing press, a post-cure mold handling assembly (160) configured to receive the loaded tread strip mold member from the outlet of the curing press, a return assembly (170) configured to transfer the first tread strip mold member to the pre-cure end to complete a closed-loop.

Abstract: A sculptured drum for a retread process that has an inner radial section with a central axis that extends in an axial direction. The sculptured drum has a plurality of support members that extend outward from a drum outer surface in a radial direction and that are located outward from the inner radial section in the radial direction. A tread that has a plurality of grooves is supported by the sculptured drum during a brushing process and pass across the sculptured drum such that some but not all of the grooves have one of the support members disposed therein. The support members when disposed within the grooves do not completely fill the grooves, and when disposed within the grooves engage a lower surface of the tread.

Abstract: The invention includes methods and apparatus for demolding a tread from a mold. In particular embodiments, such methods include a step of demolding a first end of a tread from a mold to form a demolded portion of the tread, the tread extending lengthwise from the first end to a second end. A further step includes folding the tread such that at least a portion of the demolded portion is arranged overtop a portion of the tread remaining within the mold. Yet a further step includes applying lubricant to the tread to thereby lubricate relative translation between folded portions of the tread. A further step includes demolding additional portions of the tread by sliding at least a portion of the demolded portion along the portion of the tread remaining in the mold with the lubricant arranged between the demolded portion and the portion of the tread remaining within the mold.

Abstract: A system for the continuous extrusion, molding, and curing of tread rubber is provided. A plurality of discrete mold sectors are arranged adjacent to each other along a longitudinal axis between an in-feed and an out-feed of a mold sector transport mechanism that extends through a heated press. As the mold sectors are continuously advanced along a process direction in steps, rubber material is extruded and placed onto at least one of the mold sectors near the in-feed end such that an elongated strip of rubber material extends over multiple mold sectors along the longitudinal axis. As the strip of rubber material exits the press, the mold sectors are sequentially removed from the rubber material and returned to the in-feed. An extruder outlet positioned near the in-feed can be moved towards or away from the mold sectors to supply rubber material and prevent backflow.

Abstract: Embodiments of the invention include methods for supporting a recessed void during retreading operations. Such methods include the steps of providing a tread having a top side and a bottom side, the tread including a recessed void recessed below the top side of the tread. Such methods also include the step of arranging the tread around an outer circumference of the tire carcass in a desired position to form an assembled retreaded tire. Such methods further include the step of arranging a removable circumferential band around the assembled retreaded tire positioned over top the recessed void and the top side of the tread. Such methods further include the steps of placing a curing membrane around at least a portion of the tire and the circumferential band and curing the retreaded tire with the circumferential band contained within the curing membrane.

Abstract: A tread extension device (10) is provided that has first (12) and second (14) tread extensions for holding a tread during brushing operations. A first connecting device (28) connects the first tread extension (12) to a first longitudinal end (18) of the tread, and engages both the first tread extension (12) and the first longitudinal end (18) of the tread. A second connecting device (30) is included that connects the second tread extension (14) to the second longitudinal end of the tread. The second connecting device (30) engages both the second tread extension and the second longitudinal end of the tread. The tread is able to be brushed in both a first direction and a second direction along its underside.

Abstract: A sculptured drum for a retread process that has an inner radial section with a central axis that extends in an axial direction. The sculptured drum has a plurality of support members that extend outward from a drum outer surface in a radial direction and that are located outward from the inner radial section in the radial direction. A tread that has a plurality of grooves is supported by the sculptured drum during a brushing process and pass across the sculptured drum such that some but not all of the grooves have one of the support members disposed therein. The support members when disposed within the grooves do not completely fill the grooves, and when disposed within the grooves engage a lower surface of the tread.

Abstract: Particular embodiments of the invention include a closed-loop tread strip forming unit (100) and methods for forming tread strips using a closed-loop unit. Embodiments of such forming units include a tread strip extruder (110) located at a pre-cure end of the closed-loop tread strip forming unit. Such units include an uncured tread strip handling assembly (120) configured to transport the first uncured tread strip from the first tread strip extruder and to a first tread strip mold member (130). The unit further includes a curing press (150) having an inlet and an outlet, a pre-cure mold handling assembly (140) configured to insert the loaded tread strip mold member into the curing press, a post-cure mold handling assembly (160) configured to receive the loaded tread strip mold member from the outlet of the curing press, a return assembly (170) configured to transfer the first tread strip mold member to the pre-cure end to complete a closed-loop.

Abstract: Exemplary embodiments of the subject invention comprise methods and apparatus for mounting a tread ring onto a tire carcass. Such methods include providing a tire tread ring having opposing side edges, arranging the tread ring in an initial ring arrangement in communication with a pressure source, and expanding the tread ring radially outward from the initial ring arrangement to an expanded arrangement. The pressure source is in communication with an outer side of the tread ring, the tread ring being expanded by applying vacuum pressure along the outer side of the tread ring supplied by the pressure source. Such methods also include inserting a tire carcass within a central opening of the tread ring while in the expanded arrangement, contracting the tread ring into an installed arrangement about an outer surface of the tire carcass, and, releasing the vacuum along the outer side of the tread ring.

Abstract: The present invention comprises methods and apparatus for inspecting a tread. Such methods include providing a tread having a top side and a bottom side, one of the top and bottom sides including a tread feature extending into the thickness of the tread. Such methods further include bending mechanically a transverse extent of the tread relative the tread thickness along a portion of the tread to be inspected about a bending member to form a bent portion of the tread, the portion of the tread to be inspected including the tread feature such that the step of bending expands the tread feature to further expose a depth of the tread feature within the thickness of the tread for inspection. Such further methods include constraining the tread on opposing sides of the portion of the tread to be inspected to maintain the bent portion of the tread in a bent arrangement.