Abstract: Exemplary embodiments of the subject invention comprise methods and apparatus for mounting a tread ring onto a tire carcass. Such methods may include the step of providing a tire tread ring having opposing side edges; arranging the tread ring in an initial ring arrangement in communication with a pressure source, the pressure source being in communication with an outer side of the tread ring; expanding the tread ring radially outward from the initial ring arrangement to an expanded arrangement, the tread ring being expanded by applying vacuum pressure along the outer side of the tread ring supplied by the pressure source; inserting a tire carcass within a central opening of the tread ring while in the expanded arrangement; contracting the tread ring into an installed arrangement about an outer surface of the tire carcass; and, releasing the vacuum along the outer side of the tread ring.

Abstract: A system for the continuous extrusion, molding, and curing of tread rubber is provided. A plurality of discrete mold sectors are arranged adjacent to each other along a longitudinal axis between an in-feed and an out-feed of a mold sector transport mechanism that extends through a heated press. As the mold sectors are continuously advanced along a process direction in steps, rubber material is extruded and placed onto at least one of the mold sectors near the in-feed end such that an elongated strip of rubber material extends over multiple mold sectors along the longitudinal axis. As the strip of rubber material exits the press, the mold sectors are sequentially removed from the rubber material and returned to the in-feed. An extruder outlet positioned near the in-feed can be moved towards or away from the mold sectors to supply rubber material and prevent backflow.

Abstract: A process for molding a tire elastomeric thermoplastic composite comprises a stage in which a layer of thermoplastic elastomer (TPE) is applied against one of the faces of the composite, followed by a molding stage for vulcanization of the composite and crosslinking of the layer of thermoplastic elastomer (TPE) with the neighboring layer of rubber material. The process furthermore comprises a stage consisting in applying a nonstick protective layer (12) against the thermoplastic elastomer (TPE) face intended to be in contact with the mold.

Abstract: The subject invention includes methods and apparatus for joining treads. Such methods include the step of providing a first tread portion and a second tread portion for forming a joined tread, each tread portion comprising a section of tire tread extending lengthwise from a terminal end. Additional steps include providing a first fixture configured to retain the first tread portion and a second fixture configured to retain the second tread portion and securing the first tread portion into the first fixture and securing the second tread portion into the second fixture, each of the first and second fixtures being arranged within the first and second fixtures such that the terminal end of each tread portion is in communication with a joining side of each fixture. The methods further include directing the terminal ends towards each other and into forceful engagement with an elastomeric joining material arranged between the terminal ends.

Abstract: The subject invention includes methods and apparatus for joining treads. Such methods include the step of providing a first tread portion and a second tread portion for forming a joined tread, each tread portion comprising a section of tire tread extending lengthwise from a terminal end. Additional steps include providing a first fixture configured to retain the first tread portion and a second fixture configured to retain the second tread portion and securing the first tread portion into the first fixture and securing the second tread portion into the second fixture, each of the first and second fixtures being arranged within the first and second fixtures such that the terminal end of each tread portion is in communication with a joining side of each fixture. The methods further include directing the terminal ends towards each other and into forceful engagement with an elastomeric joining material arranged between the terminal ends.

Abstract: The subject invention includes methods and apparatus for joining treads. Such methods include the step of providing a first tread portion and a second tread portion for forming a joined tread, each tread portion comprising a section of tire tread extending lengthwise from a terminal end. Additional steps include providing a first fixture configured to retain the first tread portion and a second fixture configured to retain the second tread portion and securing the first tread portion into the first fixture and securing the second tread portion into the second fixture, each of the first and second fixtures being arranged within the first and second fixtures such that the terminal end of each tread portion is in communication with a joining side of each fixture. The methods further include directing the terminal ends towards each other and into forceful engagement with an elastomeric joining material arranged between the terminal ends.

Abstract: The present invention comprises methods and apparatus for inspecting a tread. Such methods include providing a tread having a top side and a bottom side, one of the top and bottom sides including a tread feature extending into the thickness of the tread. Such methods further include bending mechanically a transverse extent of the tread relative the tread thickness along a portion of the tread to be inspected about a bending member to form a bent portion of the tread, the portion of the tread to be inspected including the tread feature such that the step of bending expands the tread feature to further expose a depth of the tread feature within the thickness of the tread for inspection. Such further methods include constraining the tread on opposing sides of the portion of the tread to be inspected to maintain the bent portion of the tread in a bent arrangement.

Abstract: The invention includes methods and apparatus for demolding a tread from a mold. In particular embodiments, such methods include a step of demolding a first end of a tread from a mold to form a demolded portion of the tread, the tread extending lengthwise from the first end to a second end. A further step includes folding the tread such that at least a portion of the demolded portion is arranged overtop a portion of the tread remaining within the mold. Yet a further step includes applying lubricant to the tread to thereby lubricate relative translation between folded portions of the tread. A further step includes demolding additional portions of the tread by sliding at least a portion of the demolded portion along the portion of the tread remaining in the mold with the lubricant arranged between the demolded portion and the portion of the tread remaining within the mold.

Abstract: The invention include methods and apparatus for demolding a tread. The methods include arranging one or more rollers to extend across a transverse extent of a tread molding cavity and across an outer, exposed side of a tread. The one or more rollers are freely-rotatable and arranged to define a demolding path of the tread extending from the mold. The tread is demolded from the tread molding cavity along the demolding path such that the tread is initially directed outwardly from a molded position within the tread molding cavity at an initial angle less than 90 degrees from the molded position, the tread continuing along the demolding path until the tread is directed away from the molding cavity in a direction 90 degrees from the molded position at a perpendicular position located a distance from the molding cavity at least equal to approximately 80% of the tread thickness.

Abstract: Embodiments of the invention include methods for supporting a recessed void during retreading operations. Such methods include the steps of providing a tread having a top side and a bottom side, the tread including a recessed void recessed below the top side of the tread. Such methods also include the step of arranging the tread around an outer circumference of the tire carcass in a desired position to form an assembled retreaded tire. Such methods further include the step of arranging a removable circumferential band around the assembled retreaded tire positioned over top the recessed void and the top side of the tread. Such methods further include the steps of placing a curing membrane around at least a portion of the tire and the circumferential band and curing the retreaded tire with the circumferential band contained within the curing membrane.

Abstract: Exemplary embodiments of the subject invention comprise methods and apparatus for mounting a tread ring onto a tire carcass. Such methods may include the step of providing a tire tread ring having opposing side edges; arranging the tread ring in an initial ring arrangement in communication with a pressure source, the pressure source being in communication with an outer side of the tread ring; expanding the tread ring radially outward from the initial ring arrangement to an expanded arrangement, the tread ring being expanded by applying vacuum pressure along the outer side of the tread ring supplied by the pressure source; inserting a tire carcass within a central opening of the tread ring while in the expanded arrangement; contracting the tread ring into an installed arrangement about an outer surface of the tire carcass; and, releasing the vacuum along the outer side of the tread ring.

Abstract: The subject invention includes methods and apparatus for joining treads. Such methods include the step of providing a first tread portion and a second tread portion for forming a joined tread, each tread portion comprising a section of tire tread extending lengthwise from a terminal end. Additional steps include providing a first fixture configured to retain the first tread portion and a second fixture configured to retain the second tread portion and securing the first tread portion into the first fixture and securing the second tread portion into the second fixture, each of the first and second fixtures being arranged within the first and second fixtures such that the terminal end of each tread portion is in communication with a joining side of each fixture. The methods further include directing the terminal ends towards each other and into forceful engagement with an elastomeric joining material arranged between the terminal ends.

Abstract: A method and apparatus for tread de-molding is provided and, more particularly, a method and apparatus for removing a tread element such as e.g., a tread belt from a mold is provided. The apparatus may be inserted between upper and lower mold elements to allow for removal of a tread element from a mold. The apparatus may be adjustable for height.

Abstract: The present invention is a process for making an entire truck tire tread comprising the steps of securing tread mold segments comprising plates to a flat backing, placing a blank tread on the mold segments, and pressing the blank tread against the mold segments. The invention also comprises this process wherein the tread mold segments comprising plates are formed by the steps of machining at least one side of a plate so that the peak to peak variation of the plate surface is less than 5 microns, securing the plates to a flat backing; and machining a reverse tread pattern onto the secured plates.