Patents by Inventor Chris Barns

Chris Barns has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20050272191
    Abstract: A method for making a semiconductor device is described. That method comprises forming a sacrificial layer on a substrate, and forming a trench within the sacrificial layer. After forming a dummy gate electrode within the trench, a hard mask is formed on the dummy gate electrode and within the trench.
    Type: Application
    Filed: June 3, 2004
    Publication date: December 8, 2005
    Inventors: Uday Shah, Mark Doczy, Justin Brask, Jack Kavalieros, Matthew Metz, Robert Chau, Chris Barns
  • Publication number: 20050266619
    Abstract: A method for making a semiconductor device is described. That method comprises forming on a substrate a first gate dielectric layer that has a first substantially vertical component, then forming a first metal layer on the first gate dielectric layer. After forming on the substrate a second gate dielectric layer that has a second substantially vertical component, a second metal layer is formed on the second gate dielectric layer. In this method, a conductor is formed that contacts both the first metal layer and the second metal layer.
    Type: Application
    Filed: May 26, 2004
    Publication date: December 1, 2005
    Inventors: Justin Brask, Jack Kavalieros, Mark Doczy, Matthew Metz, Uday Shah, Chris Barns, Suman Datta, Robert Turkot, Robert Chau
  • Publication number: 20050236714
    Abstract: An inter-layer dielectric structure and method of making such structure are disclosed. A composite dielectric layer, initially comprising a porous matrix and a porogen, is formed. Subsequent to other processing treatments, the porogen is decomposed and removed from at least a portion of the porous matrix, leaving voids defined by the porous matrix in areas previously occupied by the porogen. The resultant structure has a desirably low k value as a result of the porosity and materials comprising the porous matrix and porogen. The composite dielectric layer may be used in concert with other dielectric layers of varying porosity, dimensions, and material properties to provide varied mechanical and electrical performance profiles.
    Type: Application
    Filed: June 28, 2005
    Publication date: October 27, 2005
    Inventors: Jihperng Leu, Grant Kloster, David Gracias, Lee Rockford, Peter Moon, Chris Barns
  • Publication number: 20050233527
    Abstract: A method for making a semiconductor device is described. That method comprises forming a first dielectric layer on a substrate, then forming a trench within the first dielectric layer. After forming a second dielectric layer on the substrate, a first metal layer is formed within the trench on a first part of the second dielectric layer. A second metal layer is then formed on the first metal layer and on a second part of the second dielectric layer.
    Type: Application
    Filed: April 20, 2004
    Publication date: October 20, 2005
    Inventors: Justin Brask, Jack Kavalieros, Mark Doczy, Uday Shah, Chris Barns, Matthew Metz, Suman Datta, Annalisa Cappellani, Robert Chau
  • Publication number: 20050214987
    Abstract: A method for making a semiconductor device is described. That method comprises forming a polysilicon layer on a dielectric layer, which is formed on a substrate. The polysilicon layer is etched to generate a patterned polysilicon layer with an upper surface that is wider than its lower surface. The method may be applied, when using a replacement gate process to make transistors that have metal gate electrodes.
    Type: Application
    Filed: March 24, 2004
    Publication date: September 29, 2005
    Inventors: Uday Shah, Chris Barns, Mark Doczy, Justin Brask, Jack Kavalieros, Matthew Metz, Robert Chau
  • Publication number: 20050211982
    Abstract: The invention provides a strained silicon layer with a reduced roughness. Reduced cross-hatching in the strained silicon layer may allow the reduced roughness.
    Type: Application
    Filed: March 23, 2004
    Publication date: September 29, 2005
    Inventors: Ryan Lei, Mohamad Shaheen, Chris Barns, Been-Yih Jin, Justin Brask
  • Publication number: 20050181593
    Abstract: An inter-layer dielectric structure and method of making such structure are disclosed. A composite dielectric layer, initially comprising a porous matrix and a porogen, is formed. Subsequent to other processing treatments, the porogen is decomposed and removed from at least a portion of the porous matrix, leaving voids defined by the porous matrix in areas previously occupied by the porogen. The resultant structure has a desirably low k value as a result of the porosity and materials comprising the porous matrix and porogen. The composite dielectric layer may be used in concert with other dielectric layers of varying porosity, dimensions, and material properties to provide varied mechanical and electrical performance profiles.
    Type: Application
    Filed: November 21, 2002
    Publication date: August 18, 2005
    Inventors: Jihperng Leu, Grant Kloster, David Gracias, Lee Rockford, Peter Moon, Chris Barns
  • Publication number: 20050153547
    Abstract: A method for selectively depositing a source material on a wafer is disclosed. In one embodiment, a wafer is having at least one recessed feature is provided. A top surface of the wafer is then coated with an inhibiting material. Finally, a source material is selectively deposited in the at least one recessed feature, the source material repelled by the inhibiting material. In another embodiment, the inhibiting material is one of a wax, a surfactant or an oil.
    Type: Application
    Filed: December 13, 2004
    Publication date: July 14, 2005
    Inventor: Chris Barns
  • Publication number: 20050148130
    Abstract: A method for making a semiconductor device is described. That method comprises forming a hard mask and an etch stop layer on a patterned sacrificial gate electrode layer. After first and second spacers are formed on opposite sides of that patterned sacrificial layer, the patterned sacrificial layer is removed to generate a trench that is positioned between the first and second spacers. At least part of the trench is filled with a metal layer.
    Type: Application
    Filed: December 29, 2003
    Publication date: July 7, 2005
    Inventors: Mark Doczy, Justin Brask, Jack Kavalieros, Uday Shah, Chris Barns, Robert Chau
  • Publication number: 20050145894
    Abstract: The present invention relates to the deposition of a layer above a transistor structure, causing crystalline stress within the transistor, and resulting in increased performance. The stress layer may be formed above a plurality of transistors formed on a substrate, or above a plurality of selected transistors.
    Type: Application
    Filed: December 30, 2003
    Publication date: July 7, 2005
    Inventors: Robert Chau, Justin Brask, Chris Barns, Scott Hareland
  • Publication number: 20050148136
    Abstract: A semiconductor device and a method for forming it are described. The semiconductor device comprises a metal NMOS gate electrode that is formed on a first part of a substrate, and a silicide PMOS gate electrode that is formed on a second part of the substrate.
    Type: Application
    Filed: December 29, 2003
    Publication date: July 7, 2005
    Inventors: Justin Brask, Mark Doczy, Jack Kavalieros, Matthew Metz, Chris Barns, Uday Shah, Suman Datta, Christopher Thomas, Robert Chau
  • Publication number: 20050139928
    Abstract: Methods and associated structures of forming a microelectronic device are described. Those methods comprise providing a substrate comprising a first transistor structure comprising an n-type gate material and second transistor structure comprising a p-type gate material, selectively removing the n-type gate material to form a recess in the first gate structure, and then filling the recess with an n-type metal gate material.
    Type: Application
    Filed: December 29, 2003
    Publication date: June 30, 2005
    Inventors: Jack Kavalieros, Justin Brask, Mark Doczy, Scott Hareland, Matthew Metz, Chris Barns, Robert Chau
  • Publication number: 20050070093
    Abstract: A method of forming a microelectronic structure and its associated structures is described. In one embodiment, a substrate is provided with a sacrificial layer disposed on a hard mask layer, and a metal layer disposed in a trench of the substrate and on the sacrificial layer. The metal layer is then removed at a first removal rate wherein a dishing is induced on a top surface of the metal layer until the sacrificial layer is exposed, and simultaneously removing the metal layer and the sacrificial layer at a second removal rate without substantially removing the hard mask.
    Type: Application
    Filed: September 29, 2003
    Publication date: March 31, 2005
    Inventors: Chris Barns, Kevin O'Brien, Anne Miller
  • Publication number: 20050070061
    Abstract: A method of forming a microelectronic structure and its associated structures is described. That method comprises providing a substrate comprising a sacrificial layer disposed on a hard mask layer, and a metal layer disposed in a trench of the substrate and on the sacrificial layer, removing the metal layer at a first removal rate wherein a dishing is induced on a top surface of the metal layer until the sacrificial layer is exposed, and simultaneously removing the metal layer and the sacrificial layer at a second removal rate without substantially removing the hard mask.
    Type: Application
    Filed: October 12, 2004
    Publication date: March 31, 2005
    Inventors: Chris Barns, Kevin O'Brien, Anne Miller
  • Publication number: 20050070109
    Abstract: A slurry for removing metals, useful in the manufacture of integrated circuits generally, and for the chemical mechanical polishing of noble metals particularly, may be formed by combining periodic acid, an abrasive, and a buffer system, wherein the pH of the slurry is between about 4 to about 8.
    Type: Application
    Filed: September 30, 2003
    Publication date: March 31, 2005
    Inventors: A. Feller, Chris Barns
  • Publication number: 20050040469
    Abstract: At least a p-type and n-type semiconductor device deposited upon a semiconductor wafer containing metal or metal alloy gates. More particularly, a complementary metal-oxide-semiconductor (CMOS) device is formed on a semiconductor wafer having n-type and p-type metal gates.
    Type: Application
    Filed: September 20, 2004
    Publication date: February 24, 2005
    Inventors: Mark Doczy, Justin Brask, Steven Keating, Chris Barns, Brian Doyle, Michael McSwiney, Jack Kavalieros, John Barnak
  • Publication number: 20050026408
    Abstract: A hard mask may be formed and maintained over a polysilicon gate structure in a metal gate replacement technology. The maintenance of the hard mask, such as a nitride hard mask, may protect the polysilicon gate structure 14 from the formation of silicide or etch byproducts. Either the silicide or the etch byproducts or their combination may block the ensuing polysilicon etch which is needed to remove the polysilicon gate structure and to thereafter replace it with an appropriate metal gate technology.
    Type: Application
    Filed: July 29, 2003
    Publication date: February 3, 2005
    Inventors: Chris Barns, Justin Brask, Mark Doczy
  • Publication number: 20040192037
    Abstract: A method for selectively depositing a source material on a wafer is disclosed. In one embodiment, a wafer is having at least one recessed feature is provided. A top surface of the wafer is then coated with an inhibiting material. Finally, a source material is selectively deposited in the at least one recessed feature, the source material repelled by the inhibiting material. In another embodiment, the inhibiting material is one of a wax, a surfactant or an oil.
    Type: Application
    Filed: March 31, 2003
    Publication date: September 30, 2004
    Inventor: Chris Barns
  • Publication number: 20030070145
    Abstract: An apparatus, method and program product superimpose image data to enable visual configuration of funeral item combinations. A remote network server prompts retrieval of the image data from a local database.
    Type: Application
    Filed: October 9, 2001
    Publication date: April 10, 2003
    Inventors: Chris Barnes, Troy Brake, Gary Munchel
  • Patent number: 6464855
    Abstract: An electrochemical planarization apparatus for planarizing a metallized surface on a workpiece includes a platen, a conductive element disposed adjacent the platen and a polishing surface disposed adjacent the conductive element. A workpiece carrier is configured to carry a workpiece and press the workpiece against the polishing surface while causing relative motion between the workpiece and the polishing surface. A voltage source is configured to effect an electric potential difference between the metallized surface on the workpiece and the conductive element so that an electric field is produced between the metallized surface and the conductive element. The apparatus further includes a solution application mechanism configured to supply an electrolytic solution to the polishing surface.
    Type: Grant
    Filed: October 4, 2000
    Date of Patent: October 15, 2002
    Assignee: SpeedFam-IPEC Corporation
    Inventors: Saket Chadda, Chris Barns