Patents by Inventor Chris Eberspacher
Chris Eberspacher has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11177439Abstract: A method can comprise providing an ink comprising reactants, a complexing agent, and a solvent, depositing the ink onto a substrate to form a wet film, drying the wet film to form a precursor layer, and annealing the precursor layer to form a perovskite film. The reactants can comprise a first and a second cation, a first metal, and a first and a second anion, wherein the first and second cations are different from each other, and the first and second anions are different from each other. The complexing agent can comprise a heterocyclic donor material. The perovskite film can comprise a mixed-cation mixed-halide perovskite material, and less than 5% by mass of the complexing agent. The perovskite film can also be formed using a one-step process.Type: GrantFiled: March 3, 2020Date of Patent: November 16, 2021Assignee: Tandem PV, Inc.Inventors: Colin David Bailie, Chris Eberspacher, Matthew Cornyn Kuchta
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Publication number: 20200287137Abstract: A method can comprise providing an ink comprising reactants, a complexing agent, and a solvent, depositing the ink onto a substrate to form a wet film, drying the wet film to form a precursor layer, and annealing the precursor layer to form a perovskite film. The reactants can comprise a first and a second cation, a first metal, and a first and a second anion, wherein the first and second cations are different from each other, and the first and second anions are different from each other. The complexing agent can comprise a heterocyclic donor material. The perovskite film can comprise a mixed-cation mixed-halide perovskite material, and less than 5% by mass of the complexing agent. The perovskite film can also be formed using a one-step process.Type: ApplicationFiled: March 3, 2020Publication date: September 10, 2020Applicant: Tandem PV, Inc.Inventors: Colin David Bailie, Chris Eberspacher, Matthew Cornyn Kuchta
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Patent number: 8617640Abstract: Methods and devices are provided for forming thin-films from solid group IIIA-based particles. In one embodiment, a method is provided for creating solid alloy particles. The method may include providing a first material containing at least one alloy comprising of: a) a group IIIA element, b) at least one group IB, IIIA, and/or VIA element different from the group IIIA element of a), and c) a group IA-based material. The group IA-based material may be included in an amount sufficient so that no liquid phase of the alloy is present in a temperature range between room temperature and a deposition temperature higher than room temperature, wherein the group IIIA element is otherwise liquid in that temperature range.Type: GrantFiled: June 12, 2007Date of Patent: December 31, 2013Assignee: Nanosolar, Inc.Inventors: Matthew R. Robinson, Chris Eberspacher, Jeroen K. J. Van Duren
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Patent number: 8569650Abstract: Embodiments of the present invention generally provide methods and apparatus for material removal using lasers in the fabrication of solar cells. In one embodiment, an apparatus is provided that removes portions of a dielectric layer deposited on a solar cell substrate according to a desired pattern. In certain embodiments, methods for removing a portion of a material via a laser without damaging the underlying substrate are provided. In one embodiment, the intensity profile of the beam is adjusted so that the difference between the maximum and minimum intensity within a spot formed on a substrate surface is reduced to an optimum range. In one example, the substrate is positioned such that the peak intensity at the center versus the periphery of the substrate is lowered. In one embodiment, the pulse energy is improved to provide thermal stress and physical lift-off of a desired portion of a dielectric layer.Type: GrantFiled: August 2, 2012Date of Patent: October 29, 2013Assignee: Applied Materials, Inc.Inventors: Zhenhua Zhang, Virendra V. S. Rana, Vinay K. Shah, Chris Eberspacher
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Patent number: 8541680Abstract: Photovoltaic module and methods for the manufacture of photovoltaic modules are described. Operative layers of the photovoltaic cell are deposited onto a superstrate having one or more of at least one peak allowing for electrical isolation of a portion of a photovoltaic module and at least one ramp creating a series connection between individual photovoltaic cells with minimal loss of the efficiency due to dead space between the cells.Type: GrantFiled: June 2, 2010Date of Patent: September 24, 2013Assignee: Applied Materials, Inc.Inventors: Chris Eberspacher, Bruce E. Adams
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Patent number: 8440498Abstract: Methods and devices are provided for forming thin-films from solid group IIIA-based particles. In one embodiment of the present invention, a method is described comprising of providing a first material comprising an alloy of a) a group IIIA-based material and b) at least one other material. The material may be included in an amount sufficient so that no liquid phase of the alloy is present within the first material in a temperature range between room temperature and a deposition or pre-deposition temperature higher than room temperature, wherein the group IIIA-based material is otherwise liquid in that temperature range. The other material may be a group IA material. A precursor material may be formulated comprising a) particles of the first material and b) particles containing at least one element from the group consisting of: group IB, IIIA, VIA element, alloys containing any of the foregoing elements, or combinations thereof.Type: GrantFiled: December 5, 2011Date of Patent: May 14, 2013Assignee: Nanosolar, Inc.Inventors: Matthew R. Robinson, Chris Eberspacher, Jeroen K. J. Van Duren
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Patent number: 8414961Abstract: Methods and devices are provided for improved photovoltaic devices. In one embodiment, a method is provided for forming a photovoltaic device. The method comprises processing a precursor layer in one or more steps to form a photovoltaic absorber layer; depositing a smoothing layer to fill gaps and depression in the absorber layer to reduce a roughness of the absorber layer; adding an insulating layer over the smooth layer; and forming a web-like layer of conductive material over the insulating layer. By way of nonlimiting example, the web-like layer of conductive material comprises a plurality of carbon nanotubes. In some embodiments, the absorber layer is a group IB-IIIA-VIA absorber layer.Type: GrantFiled: December 13, 2007Date of Patent: April 9, 2013Assignee: Nanosolar, Inc.Inventors: Matthew R. Robinson, Chris Eberspacher
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Patent number: 8372685Abstract: Methods and devices are provided for forming thin-films from solid group IIIA-based particles. In one embodiment, a method is provided for bandgap grading in a thin-film device using such particles. The method may be comprised of providing a bandgap grading material comprising of an alloy having: a) a IIIA material and b) a group IA-based material, wherein the alloy has a higher melting temperature than a melting temperature of the IIIA material in elemental form. A precursor material may be deposited on a substrate to form a precursor layer. The precursor material comprising group IB, IIIA, and/or VIA based particles. The bandgap grading material of the alloy may be deposited after depositing the precursor material. The alloy in the grading material may react after the precursor layer has begun to sinter and thus maintains a higher concentration of IIIA material in a portion of the compound film that forms above a portion that sinters first.Type: GrantFiled: June 12, 2007Date of Patent: February 12, 2013Assignee: Nanosolar, Inc.Inventors: Matthew R. Robinson, Chris Eberspacher, Jeroen K. J. Van Duren
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Publication number: 20130034932Abstract: Methods and devices are provided for forming thin-films from solid group IIIA-based particles. In one embodiment of the present invention, a method is described comprising of providing a first material comprising an alloy of a) a group IIIA-based material and b) at least one other material. The material may be included in an amount sufficient so that no liquid phase of the alloy is present within the first material in a temperature range between room temperature and a deposition or pre-deposition temperature higher than room temperature, wherein the group IIIA-based material is otherwise liquid in that temperature range. The other material may be a group IA material. A precursor material may be formulated comprising a) particles of the first material and b) particles containing at least one element from the group consisting of: group IB, IIIA, VIA element, alloys containing any of the foregoing elements, or combinations thereof. The temperature range described above may be between about 20° C.Type: ApplicationFiled: August 10, 2012Publication date: February 7, 2013Applicant: NANOSOLAR, INC.Inventors: Matthew R. Robinson, Chris Eberspacher, Jeroen K.J. Van Duren
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Publication number: 20130012030Abstract: An apparatus and methods for depositing amorphous and microcrystalline silicon films during the formation of solar cells are provided. In one embodiment, a method and apparatus is provided for generating and introducing hydrogen radicals directly into a processing region of a processing chamber for reaction with a silicon-containing precursor for film deposition on a substrate. In one embodiment, the hydrogen radicals are generated by a remote plasma source and directly introduced into the processing region via a line of sight path to minimize the loss of energy by the hydrogen radicals prior to reaching the processing region.Type: ApplicationFiled: March 17, 2010Publication date: January 10, 2013Applicant: Applied Materials, Inc.Inventors: Annamalai Lakshmanan, Jianshe Tang, Dustin W. Ho, Francimar C. Schmitt, Alan Tso, Tom K. Cho, Brian Sy-Yuan Shieh, Hari K. Ponnekanti, Chris Eberspacher, Zheng Yuan
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Publication number: 20120322197Abstract: Methods and devices are provided for forming thin-films from solid group IIIA-based particles. In one embodiment, a process for forming solid particles is provided. The method includes providing a first suspension of solid and/or liquid particles containing at least one group IIIA element. A material may be added to substantially increase the melting point of at least one set of group IIIA-containing particles in the suspension into higher-melting solid particles comprising an alloy of the group IIIA element and at least a part of the added material. The suspension may be deposited onto a substrate to form a precursor layer on the substrate and the precursor layer is reacted in a suitable atmosphere to form a film.Type: ApplicationFiled: May 12, 2012Publication date: December 20, 2012Applicant: NANOSOLAR, INC.Inventors: Matthew R. Robinson, Chris Eberspacher, Jeroen K. J. Van Duren
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Publication number: 20120295440Abstract: Embodiments of the present invention generally provide methods and apparatus for material removal using lasers in the fabrication of solar cells. In one embodiment, an apparatus is provided that removes portions of a dielectric layer deposited on a solar cell substrate according to a desired pattern. In certain embodiments, methods for removing a portion of a material via a laser without damaging the underlying substrate are provided. In one embodiment, the intensity profile of the beam is adjusted so that the difference between the maximum and minimum intensity within a spot formed on a substrate surface is reduced to an optimum range. In one example, the substrate is positioned such that the peak intensity at the center versus the periphery of the substrate is lowered. In one embodiment, the pulse energy is improved to provide thermal stress and physical lift-off of a desired portion of a dielectric layer.Type: ApplicationFiled: August 2, 2012Publication date: November 22, 2012Applicant: Applied Materials, Inc.Inventors: ZHENHUA ZHANG, Virendra V.S. Rana, Vinay K. Shah, Chris Eberspacher
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Patent number: 8283199Abstract: Embodiments of the present invention generally provide methods for forming conductive structures on the surfaces of a solar cell. In one embodiment, conductive structures are formed on the front surface of a solar cell by depositing a sacrificial polymer layer, forming patterned lines in the sacrificial polymer via a fluid jet, depositing metal layers over the front surface of the solar cell, and performing lift off of the metal layers deposited over the sacrificial polymer by dissolving the sacrificial polymer with a water based solvent.Type: GrantFiled: November 24, 2009Date of Patent: October 9, 2012Assignee: Applied Materials, Inc.Inventors: Virendra V. S. Rana, Chris Eberspacher, Karl J. Armstrong, Nety M. Krishna
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Patent number: 8258426Abstract: Embodiments of the present invention generally provide methods and apparatus for material removal using lasers in the fabrication of solar cells. In one embodiment, an apparatus is provided that precisely removes portions of a dielectric layer deposited on a solar cell substrate according to a desired pattern and deposits a conductive layer over the patterned dielectric layer. In one embodiment, the apparatus also removes portions of the conductive layer in a desired pattern. In certain embodiments, methods for removing a portion of a material via a laser without damaging the underlying substrate are provided. In one embodiment, the intensity profile of the beam is adjusted so that the difference between the maximum and minimum intensity within a spot formed on a substrate surface is reduced to an optimum range. In one example, the substrate is positioned such that the peak intensity at the center versus the periphery of the substrate is lowered.Type: GrantFiled: August 21, 2009Date of Patent: September 4, 2012Assignee: Applied Materials, Inc.Inventors: Zhenhua Zhang, Virendra V. S. Rana, Vinay K. Shah, Chris Eberspacher
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Publication number: 20120171847Abstract: Methods and devices are provided for forming thin-films from solid group IIIA-based particles. In one embodiment of the present invention, a method is described comprising of providing a first material comprising an alloy of a) a group IIIA-based material and b) at least one other material. The material may be included in an amount sufficient so that no liquid phase of the alloy is present within the first material in a temperature range between room temperature and a deposition or pre-deposition temperature higher than room temperature, wherein the group IIIA-based material is otherwise liquid in that temperature range. The other material may be a group IA material. A precursor material may be formulated comprising a) particles of the first material and b) particles containing at least one element from the group consisting of: group IB, IIIA, VIA element, alloys containing any of the foregoing elements, or combinations thereof.Type: ApplicationFiled: December 5, 2011Publication date: July 5, 2012Inventors: Matthew R. Robinson, Chris Eberspacher, Jeroen K. J. Van Duren
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Publication number: 20120024339Abstract: Photovoltaic modules and methods for making photovoltaic modules are disclosed. In one or more embodiments of the invention, the photovoltaic module includes a transparent sheet with a channel to accommodate a conductive member.Type: ApplicationFiled: July 26, 2011Publication date: February 2, 2012Applicant: Applied Materials, Inc.Inventor: Chris Eberspacher
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Publication number: 20120024340Abstract: Embodiments of the invention are directed to photovoltaic cells, modules and methods of making the same. The photovoltaic devices comprise a superstrate, a front contact layer on the superstrate, a photoabsorber layer on the front contact, a patterned discontinuous conductive layer on the photoabsorber layer, a back contact layer in contact with the photoabsorber layer and the patterned discontinuous conductive layer and a reflective layer on the back contact layer.Type: ApplicationFiled: July 26, 2011Publication date: February 2, 2012Applicant: Applied Materials, Inc.Inventor: Chris Eberspacher
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Patent number: 8071419Abstract: Methods and devices are provided for forming thin-films from solid group IIIA-based particles. In one embodiment of the present invention, a method is described comprising of providing a first material comprising an alloy of a) a group IIIA-based material and b) at least one other material. The material may be included in an amount sufficient so that no liquid phase of the alloy is present within the first material in a temperature range between room temperature and a deposition or pre-deposition temperature higher than room temperature, wherein the group IIIA-based material is otherwise liquid in that temperature range. The other material may be a group IA material. A precursor material may be formulated comprising a) particles of the first material and b) particles containing at least one element from the group consisting of: group IB, IIIA, VIA element, alloys containing any of the foregoing elements, or combinations thereof. The temperature range described above may be between about 20° C.Type: GrantFiled: June 12, 2007Date of Patent: December 6, 2011Assignee: Nanosolar, Inc.Inventors: Matthew R. Robinson, Chris Eberspacher, Jeroen K. J. Van Duren
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Publication number: 20110139251Abstract: Methods and devices are provided for forming thin-films from solid group IIIA-based particles. In one embodiment, a method is provided for bandgap grading in a thin-film device using such particles. The method may be comprised of providing a bandgap grading material comprising of an alloy having: a) a IIIA material and b) a group IA-based material, wherein the alloy has a higher melting temperature than a melting temperature of the IIIA material in elemental form. A precursor material may be deposited on a substrate to form a precursor layer. The precursor material comprising group IB, IIIA, and/or VIA based particles. The bandgap grading material of the alloy may be deposited after depositing the precursor material. The alloy in the grading material may react after the precursor layer has begun to sinter and thus maintains a higher concentration of IIIA material in a portion of the compound film that forms above a portion that sinters first.Type: ApplicationFiled: August 13, 2010Publication date: June 16, 2011Inventors: Matthew R. Robinson, Chris Eberspacher, Jeroen K. J. Van Duren
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Publication number: 20110114182Abstract: Methods and devices are provided for forming thin-films from solid group IIIA-based particles. In one embodiment of the present invention, a method is described comprising of providing a first material comprising an alloy of a) a group IIIA-based material and b) at least one other material. The material may be included in an amount sufficient so that no liquid phase of the alloy is present within the first material in a temperature range between room temperature and a deposition or pre-deposition temperature higher than room temperature, wherein the group IIIA-based material is otherwise liquid in that temperature range. The other material may be a group IA material. A precursor material may be formulated comprising a) particles of the first material and b) particles containing at least one element from the group consisting of: group IB, IIIA, VIA element, alloys containing any of the foregoing elements, or combinations thereof. The temperature range described above may be between about 20° C.Type: ApplicationFiled: May 7, 2010Publication date: May 19, 2011Inventors: Matthew R. Robinson, Chris Eberspacher, Jeroen K. J. Van Duren