Patents by Inventor Chris Mack

Chris Mack has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230326711
    Abstract: In one embodiment, a method for detecting edge positions in a pattern structure is disclosed. The method includes detecting the edge positions of features within the pattern structure of an image without filtering the image, wherein the detecting is performed by: applying a model to a single linescan, adjusting, based on the single linescan, one or more parameters of the model, obtaining, using the one or more adjusted parameters, a best fit of the model to the single linescan.
    Type: Application
    Filed: June 5, 2023
    Publication date: October 12, 2023
    Applicant: FRACTILIA, LLC
    Inventor: Chris Mack
  • Patent number: 11670480
    Abstract: In one embodiment, a method includes receiving measured linescan information describing a pattern structure of a feature, applying the received measured linescan information to an inverse linescan model that relates measured linescan information to feature geometry information, and identifying, based at least in part on the applying the received measured linescan model to the inverse linescan model, feature geometry information that describes a feature that would produce a linescan corresponding to the received measured linescan information. The method also includes determining, at least in part using the inverse linescan model, feature edge positions of the identified feature, analyzing the feature edge positions to determine errors in the manufacture of the pattern structure, and controlling a lithography tool based on the analysis of the feature edge positions.
    Type: Grant
    Filed: May 10, 2021
    Date of Patent: June 6, 2023
    Assignee: Fractilia, LLC
    Inventor: Chris Mack
  • Patent number: 11664188
    Abstract: An edge detection system is provided that generates a scanning electron microscope (SEM) linescan image of a pattern structure including a feature with edges that require detection. The edge detection system includes an inverse linescan model tool that receives measured linescan information for the feature from the SEM. In response, the inverse linescan model tool provides feature geometry information that includes the position of the detected edges of the feature.
    Type: Grant
    Filed: May 10, 2021
    Date of Patent: May 30, 2023
    Assignee: Fractilia, LLC
    Inventor: Chris Mack
  • Publication number: 20230134093
    Abstract: In one embodiment, a method includes determining, by a processor, a measurement of edge detection noise; receiving a measurement of a biased parameter including measurement noise; based on the measurement of edge detection noise and a number of measurement points, determining a contribution of edge detection noise to the biased parameter; determining an unbiased parameter by subtracting the contribution of noise from the biased parameter including the measurement noise; and outputting the unbiased parameter.
    Type: Application
    Filed: December 20, 2022
    Publication date: May 4, 2023
    Applicant: Fractilia, LLC
    Inventor: Chris Mack
  • Patent number: 11521825
    Abstract: In one embodiment, a method includes generating a model trained to predict a low-probability stochastic defect, using the model to predict the low-probability stochastic defect, determining a process window based on the low-probability stochastic defect, and controlling, based on the process window, a lithography tool to manufacture a device.
    Type: Grant
    Filed: March 12, 2021
    Date of Patent: December 6, 2022
    Assignee: Fractilia, LLC
    Inventor: Chris Mack
  • Patent number: 11508546
    Abstract: In one embodiment, a method includes generating a model trained to predict a low-probability stochastic defect, calibrating, using unbiased measurement data, the model to a specific lithography process, patterning process, or both to generate a calibrated model, using the calibrated model to predict the low-probability stochastic defect; and modifying, based on the low-probability stochastic defect, a variable, parameter, setting, or some combination of a manufacturing process of a device.
    Type: Grant
    Filed: March 12, 2021
    Date of Patent: November 22, 2022
    Assignee: Fractilia, LLC
    Inventor: Chris Mack
  • Patent number: 11380516
    Abstract: In one embodiment, a method includes receiving measured linescan information describing a pattern structure of a feature, applying the received measured linescan information to an inverse linescan model that relates measured linescan information to feature geometry information, and identifying, based at least in part on the applying the received measured linescan model to the inverse linescan model, feature geometry information that describes a feature that would produce a linescan corresponding to the received measured linescan information. The method also includes determining, at least in part using the inverse linescan model, feature edge positions of the identified feature, analyzing the feature edge positions to determine errors in the manufacture of the pattern structure, and controlling a lithography tool based on the analysis of the feature edge positions.
    Type: Grant
    Filed: November 13, 2020
    Date of Patent: July 5, 2022
    Assignee: Fractilia, LLC
    Inventor: Chris Mack
  • Patent number: 11361937
    Abstract: A method is disclosed. The method includes receiving measured linescan information describing a pattern structure of a feature, applying the received measured linescan information to an inverse linescan model that relates measured linescan information to feature geometry information, identifying, based at least in part on the applying the received measured linescan model to the inverse linescan model, feature geometry information that describes a feature that would produce a linescan corresponding to the received measured linescan information, determining, at least in part using the inverse linescan model, feature edge positions of the identified feature, and analyzing the feature edge positions to detect the presence or absence of defects in the pattern structure.
    Type: Grant
    Filed: November 24, 2020
    Date of Patent: June 14, 2022
    Assignee: Fractilia, LLC
    Inventor: Chris Mack
  • Patent number: 11355306
    Abstract: An edge detection system is disclosed. The edge detection system includes an imaging device configured for imaging a pattern structure to form a first image, wherein the pattern structure includes a predetermined feature, and the imaging device images the pattern structure to generate measured linescan information that includes image noise.
    Type: Grant
    Filed: November 13, 2020
    Date of Patent: June 7, 2022
    Assignee: Fractilia, LLC
    Inventor: Chris Mack
  • Publication number: 20220146947
    Abstract: In one embodiment, a method includes receiving measured linescan information describing a pattern structure of a feature, applying the received measured linescan information to an inverse linescan model that relates measured linescan information to feature geometry information, and identifying, based at least in part on the applying the received measured linescan model to the inverse linescan model, feature geometry information that describes a feature that would produce a linescan corresponding to the received measured linescan information. The method also includes determining, at least in part using the inverse linescan model, feature edge positions of the identified feature, analyzing the feature edge positions to determine errors in the manufacture of the pattern structure, and controlling a lithography tool based on the analysis of the feature edge positions.
    Type: Application
    Filed: January 25, 2022
    Publication date: May 12, 2022
    Applicant: FRACTILIA, LLC
    Inventor: Chris Mack
  • Publication number: 20220068594
    Abstract: Methods, systems, and computer-readable mediums for configuring a lithography tool to manufacture a semiconductor device. The method includes selecting a first variable, selecting a second variable, selecting at least one response variable that is a function of the first variable and second variable, determining a measurement uncertainty for each response variable, determining, based on a measurement of the response variable, and the measurement uncertainty for the response variable, a plurality of probabilities representing a plurality of indications of whether a plurality of points associated with a lithography process meet a specification requirement for each response variable, wherein the plurality of probabilities represent a process window, and configuring, based on the process window, a lithography tool to manufacture a semiconductor device.
    Type: Application
    Filed: September 10, 2021
    Publication date: March 3, 2022
    Applicant: FRACTILIA, LLC
    Inventor: Chris Mack
  • Publication number: 20210327675
    Abstract: In one embodiment, a method includes receiving measured linescan information describing a pattern structure of a feature, applying the received measured linescan information to an inverse linescan model that relates measured linescan information to feature geometry information, and identifying, based at least in part on the applying the received measured linescan model to the inverse linescan model, feature geometry information that describes a feature that would produce a linescan corresponding to the received measured linescan information. The method also includes determining, at least in part using the inverse linescan model, feature edge positions of the identified feature, analyzing the feature edge positions to determine errors in the manufacture of the pattern structure, and controlling a lithography tool based on the analysis of the feature edge positions.
    Type: Application
    Filed: May 10, 2021
    Publication date: October 21, 2021
    Applicant: FRACTILIA, LLC
    Inventor: Chris Mack
  • Publication number: 20210265131
    Abstract: An edge detection system is provided that generates a scanning electron microscope (SEM) linescan image of a pattern structure including a feature with edges that require detection. The edge detection system includes an inverse linescan model tool that receives measured linescan information for the feature from the SEM. In response, the inverse linescan model tool provides feature geometry information that includes the position of the detected edges of the feature.
    Type: Application
    Filed: May 10, 2021
    Publication date: August 26, 2021
    Applicant: FRACTILIA, LLC
    Inventor: Chris Mack
  • Publication number: 20210225609
    Abstract: In one embodiment, a method includes generating a model trained to predict a low-probability stochastic defect, using the model to predict the low-probability stochastic defect, determining a process window based on the low-probability stochastic defect, and controlling, based on the process window, a lithography tool to manufacture a device.
    Type: Application
    Filed: March 12, 2021
    Publication date: July 22, 2021
    Applicant: FRACTILIA, LLC
    Inventor: Chris Mack
  • Publication number: 20210202204
    Abstract: In one embodiment, a method includes generating a model trained to predict a low-probability stochastic defect, calibrating, using unbiased measurement data, the model to a specific lithography process, patterning process, or both to generate a calibrated model, using the calibrated model to predict the low-probability stochastic defect; and modifying, based on the low-probability stochastic defect, a variable, parameter, setting, or some combination of a manufacturing process of a device.
    Type: Application
    Filed: March 12, 2021
    Publication date: July 1, 2021
    Applicant: FRACTILIA, LLC
    Inventor: Chris Mack
  • Publication number: 20210142977
    Abstract: An edge detection system is disclosed. The edge detection system includes an imaging device configured for imaging a pattern structure to form a first image, wherein the pattern structure includes a predetermined feature, and the imaging device images the pattern structure to generate measured linescan information that includes image noise.
    Type: Application
    Filed: November 13, 2020
    Publication date: May 13, 2021
    Applicant: FRACTILIA, LLC
    Inventor: Chris Mack
  • Patent number: 11004654
    Abstract: Systems and methods are disclosed that remove noise from roughness measurements to determine roughness of a feature in a pattern structure. In one embodiment, a method for determining roughness of a feature in a pattern structure includes generating, using an imaging device, a set of one or more images, each including measured linescan information that includes noise. The method also includes detecting edges of the features within the pattern structure of each image without filtering the images, generating a biased power spectral density (PSD) dataset representing feature geometry information corresponding to the edge detection measurements, evaluating a high-frequency portion of the biased PSD dataset to determine a noise model for predicting noise over all frequencies of the biased PSD dataset, and subtracting the noise predicted by the determined noise model from a biased roughness measure to obtain an unbiased roughness measure.
    Type: Grant
    Filed: December 30, 2019
    Date of Patent: May 11, 2021
    Assignee: Fractilia, LLC
    Inventor: Chris Mack
  • Patent number: 11004653
    Abstract: An edge detection system is provided that generates a scanning electron microscope (SEM) linescan image of a pattern structure including a feature with edges that require detection. The edge detection system includes an inverse linescan model tool that receives measured linescan information for the feature from the SEM. In response, the inverse linescan model tool provides feature geometry information that includes the position of the detected edges of the feature.
    Type: Grant
    Filed: December 16, 2019
    Date of Patent: May 11, 2021
    Assignee: Fractilia, LLC
    Inventor: Chris Mack
  • Publication number: 20210082658
    Abstract: A method is disclosed. The method includes receiving measured linescan information describing a pattern structure of a feature, applying the received measured linescan information to an inverse linescan model that relates measured linescan information to feature geometry information, identifying, based at least in part on the applying the received measured linescan model to the inverse linescan model, feature geometry information that describes a feature that would produce a linescan corresponding to the received measured linescan information, determining, at least in part using the inverse linescan model, feature edge positions of the identified feature, and analyzing the feature edge positions to detect the presence or absence of defects in the pattern structure.
    Type: Application
    Filed: November 24, 2020
    Publication date: March 18, 2021
    Applicant: FRACTILIA, LLC
    Inventor: Chris Mack
  • Publication number: 20210066027
    Abstract: In one embodiment, a method includes receiving measured linescan information describing a pattern structure of a feature, applying the received measured linescan information to an inverse linescan model that relates measured linescan information to feature geometry information, and identifying, based at least in part on the applying the received measured linescan model to the inverse linescan model, feature geometry information that describes a feature that would produce a linescan corresponding to the received measured linescan information. The method also includes determining, at least in part using the inverse linescan model, feature edge positions of the identified feature, analyzing the feature edge positions to determine errors in the manufacture of the pattern structure, and controlling a lithography tool based on the analysis of the feature edge positions.
    Type: Application
    Filed: November 13, 2020
    Publication date: March 4, 2021
    Applicant: FRACTILIA, LLC
    Inventor: Chris Mack