Patents by Inventor Christopher D. Sheraw

Christopher D. Sheraw has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10991689
    Abstract: A method includes forming a first region including a pair of first FinFETs and a second region including a pair of second FinFETs on a substrate. Each FinFET includes a metal gate having a first spacer adjacent thereto, and each first FinFET has a gate dielectric that is thicker than a gate dielectric of each second FinFET, such that the first FinFETs can be higher voltage input/output devices. The method forms a first contact between the metal gates of the pair of first FinFETs with a second spacer thereabout, the second spacer contacting a portion of each first spacer. The second spacer thus has a portion extending parallel to the metal gates, and a portion extending perpendicular to the metal gates. A second contact is formed between the metal gates of the pair of second FinFETs, and the second contact devoid of the second spacer.
    Type: Grant
    Filed: April 5, 2019
    Date of Patent: April 27, 2021
    Assignee: GLOBALFOUNDRIES U.S. INC.
    Inventors: Abu Naser M. Zainuddin, Christopher D. Sheraw, Sangameshwar Rao Saudari, Wei Ma, Kai Zhao, Bala S Haran
  • Publication number: 20200321332
    Abstract: A method includes forming a first region including a pair of first FinFETs and a second region including a pair of second FinFETs on a substrate. Each FinFET includes a metal gate having a first spacer adjacent thereto, and each first FinFET has a gate dielectric that is thicker than a gate dielectric of each second FinFET, such that the first FinFETs can be higher voltage input/output devices. The method forms a first contact between the metal gates of the pair of first FinFETs with a second spacer thereabout, the second spacer contacting a portion of each first spacer. The second spacer thus has a portion extending parallel to the metal gates, and a portion extending perpendicular to the metal gates. A second contact is formed between the metal gates of the pair of second FinFETs, and the second contact devoid of the second spacer.
    Type: Application
    Filed: April 5, 2019
    Publication date: October 8, 2020
    Inventors: Abu Naser M. Zainuddin, Christopher D. Sheraw, Sangameshwar Rao Saudari, Wei Ma, Kai Zhao, Bala S. Haran
  • Patent number: 10396078
    Abstract: The disclosure is directed to an integrated circuit structure. The integrated circuit structure may include: a first device region laterally adjacent to a second device region over a substrate, the first device region including a first fin and the second device region including a second fin; a first source/drain epitaxial region substantially surrounding at least a portion of the first fin; a spacer substantially surrounding the first source/drain epitaxial region, the spacer including an opening in a lateral end portion of the spacer such that the lateral end portion of the spacer overhangs a lateral end portion of the first source/drain epitaxial region; and a liner conformally coating the lateral end portion of the first source/drain epitaxial region beneath the overhanging lateral end portion of the spacer, wherein the liner includes an electrical insulator.
    Type: Grant
    Filed: June 7, 2018
    Date of Patent: August 27, 2019
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Judson R. Holt, Christopher D. Sheraw, Timothy J. McArdle, Matthew W. Stoker, Mira Park, George R. Mulfinger, Yinxiao Yang
  • Publication number: 20180286863
    Abstract: The disclosure is directed to an integrated circuit structure. The integrated circuit structure may include: a first device region laterally adjacent to a second device region over a substrate, the first device region including a first fin and the second device region including a second fin; a first source/drain epitaxial region substantially surrounding at least a portion of the first fin; a spacer substantially surrounding the first source/drain epitaxial region, the spacer including an opening in a lateral end portion of the spacer such that the lateral end portion of the spacer overhangs a lateral end portion of the first source/drain epitaxial region; and a liner conformally coating the lateral end portion of the first source/drain epitaxial region beneath the overhanging lateral end portion of the spacer, wherein the liner includes an electrical insulator.
    Type: Application
    Filed: June 7, 2018
    Publication date: October 4, 2018
    Inventors: Judson R. Holt, Christopher D. Sheraw, Timothy J. McArdle, Matthew W. Stoker, Mira Park, George R. Mulfinger, Yinxiao Yang
  • Patent number: 10020307
    Abstract: The disclosure is directed to an integrated circuit structure and a method of forming the same. The integrated circuit structure may include: a first device region laterally adjacent to a second device region over a substrate, the first device region including a first fin and the second device region including a second fin; a first source/drain epitaxial region substantially surrounding at least a portion of the first fin; a spacer substantially surrounding the first source/drain epitaxial region, the spacer including an opening in a lateral end portion of the spacer such that the lateral end portion of the spacer overhangs a lateral end portion of the first source/drain epitaxial region; and a liner lining the lateral end portion of the first source/drain epitaxial region beneath the overhanging lateral end portion of the spacer.
    Type: Grant
    Filed: February 10, 2017
    Date of Patent: July 10, 2018
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Judson R. Holt, Christopher D. Sheraw, Timothy J. McArdle, Matthew W. Stoker, Mira Park, George R. Mulfinger, Yinxiao Yang
  • Patent number: 9953873
    Abstract: Chip structures and fabrication methods for forming such chip structures. A first device structure has a structural feature comprised of a first dielectric material and a second device structure has a structural feature comprised of a second dielectric material. A semiconductor layer has a first section adjacent to the structural feature of the first device structure and a second section adjacent to the structural feature of the second device structure. The first section of the semiconductor layer has a popped relationship relative to the structural feature comprised of the first dielectric material. The second section of the semiconductor layer includes a portion that has a pinned relationship relative to a portion of the structural feature comprised of the second dielectric material.
    Type: Grant
    Filed: May 24, 2016
    Date of Patent: April 24, 2018
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Bhupesh Chandra, Claude Ortolland, Gregory G. Freeman, Viorel Ontalus, Christopher D. Sheraw, Timothy J. McArdle, Paul Chang
  • Publication number: 20170345719
    Abstract: Chip structures and fabrication methods for forming such chip structures. A first device structure has a structural feature comprised of a first dielectric material and a second device structure has a structural feature comprised of a second dielectric material. A semiconductor layer has a first section adjacent to the structural feature of the first device structure and a second section adjacent to the structural feature of the second device structure. The first section of the semiconductor layer has a popped relationship relative to the structural feature comprised of the first dielectric material. The second section of the semiconductor layer includes a portion that has a pinned relationship relative to a portion of the structural feature comprised of the second dielectric material.
    Type: Application
    Filed: May 24, 2016
    Publication date: November 30, 2017
    Inventors: Bhupesh Chandra, Claude Ortolland, Gregory G. Freeman, Viorel Ontalus, Christopher D. Sheraw, Timothy J. McArdle, Paul Chang
  • Patent number: 9634084
    Abstract: Fin-type transistor fabrication methods and structures are provided which include, for example, providing a gate structure extending at least partially over a fin extended above a substrate structure, the gate structure being disposed adjacent to at least one region of the fin; disposing a protective film conformally over the gate structure and over the at least one region; modifying the protective film over the at least one region of the fin to form a conformal buffer layer, wherein the modifying selectively alters a crystalline structure of the protective film over the at least one region which thereby becomes the conformal buffer layer, without altering the crystalline structure of the protective film disposed over the gate structure; and removing the un-altered protective film over the gate structure, leaving the conformal buffer layer over the at least one region to form a source region and a drain region of the fin-type transistor.
    Type: Grant
    Filed: February 10, 2016
    Date of Patent: April 25, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Christopher D. Sheraw, Chengwen Pei, Eric T. Harley, Yue Ke, Henry K. Utomo, Yinxiao Yang, Zhibin Ren
  • Patent number: 9287399
    Abstract: A faceted intrinsic buffer semiconductor material is deposited on sidewalls of a source trench and a drain trench by selective epitaxy. A facet adjoins each edge at which an outer sidewall of a gate spacer adjoins a sidewall of the source trench or the drain trench. A doped semiconductor material is subsequently deposited to fill the source trench and the drain trench. The doped semiconductor material can be deposited such that the facets of the intrinsic buffer semiconductor material are extended and inner sidewalls of the deposited doped semiconductor material merges in each of the source trench and the drain trench. The doped semiconductor material can subsequently grow upward. Faceted intrinsic buffer semiconductor material portions allow greater outdiffusion of dopants near faceted corners while suppressing diffusion of dopants in regions of uniform width, thereby suppressing short channel effects.
    Type: Grant
    Filed: October 7, 2014
    Date of Patent: March 15, 2016
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Bhupesh Chandra, Paul Chang, Gregory G. Freeman, Dechao Guo, Judson R. Holt, Arvind Kumar, Timothy J. McArdle, Shreesh Narasimha, Viorel Ontalus, Sangameshwar Saudari, Christopher D. Sheraw, Matthew W. Stoker
  • Publication number: 20150084096
    Abstract: A faceted intrinsic buffer semiconductor material is deposited on sidewalls of a source trench and a drain trench by selective epitaxy. A facet adjoins each edge at which an outer sidewall of a gate spacer adjoins a sidewall of the source trench or the drain trench. A doped semiconductor material is subsequently deposited to fill the source trench and the drain trench. The doped semiconductor material can be deposited such that the facets of the intrinsic buffer semiconductor material are extended and inner sidewalls of the deposited doped semiconductor material merges in each of the source trench and the drain trench. The doped semiconductor material can subsequently grow upward. Faceted intrinsic buffer semiconductor material portions allow greater outdiffusion of dopants near faceted corners while suppressing diffusion of dopants in regions of uniform width, thereby suppressing short channel effects.
    Type: Application
    Filed: October 7, 2014
    Publication date: March 26, 2015
    Inventors: Bhupesh Chandra, Paul Chang, Gregory G. Freeman, Dechao Guo, Judson R. Holt, Arvind Kumar, Timothy J. McArdle, Shreesh Narasimha, Viorel Ontalus, Sangameshwar Saudari, Christopher D. Sheraw, Matthew W. Stoker
  • Patent number: 8940595
    Abstract: A faceted intrinsic buffer semiconductor material is deposited on sidewalls of a source trench and a drain trench by selective epitaxy. A facet adjoins each edge at which an outer sidewall of a gate spacer adjoins a sidewall of the source trench or the drain trench. A doped semiconductor material is subsequently deposited to fill the source trench and the drain trench. The doped semiconductor material can be deposited such that the facets of the intrinsic buffer semiconductor material are extended and inner sidewalls of the deposited doped semiconductor material merges in each of the source trench and the drain trench. The doped semiconductor material can subsequently grow upward. Faceted intrinsic buffer semiconductor material portions allow greater outdiffusion of dopants near faceted corners while suppressing diffusion of dopants in regions of uniform width, thereby suppressing short channel effects.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: January 27, 2015
    Assignee: International Business Machines Corporation
    Inventors: Bhupesh Chandra, Paul Chang, Gregory G. Freeman, Dechao Guo, Judson R. Holt, Arvind Kumar, Timothy J. McArdle, Shreesh Narasimha, Viorel Ontalus, Sangameshwar Rao Saudari, Christopher D. Sheraw, Matthew W. Stoker
  • Publication number: 20140264558
    Abstract: A faceted intrinsic buffer semiconductor material is deposited on sidewalls of a source trench and a drain trench by selective epitaxy. A facet adjoins each edge at which an outer sidewall of a gate spacer adjoins a sidewall of the source trench or the drain trench. A doped semiconductor material is subsequently deposited to fill the source trench and the drain trench. The doped semiconductor material can be deposited such that the facets of the intrinsic buffer semiconductor material are extended and inner sidewalls of the deposited doped semiconductor material merges in each of the source trench and the drain trench. The doped semiconductor material can subsequently grow upward. Faceted intrinsic buffer semiconductor material portions allow greater outdiffusion of dopants near faceted corners while suppressing diffusion of dopants in regions of uniform width, thereby suppressing short channel effects.
    Type: Application
    Filed: March 15, 2013
    Publication date: September 18, 2014
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Bhupesh Chandra, Paul Chang, Gregory G. Freeman, Dechao Guo, Judson R. Holt, Arvind Kumar, Timothy J. McArdle, Shreesh Narasimha, Viorel Ontalus, Sangameshwar Rao Saudari, Christopher D. Sheraw, Matthew W. Stoker
  • Patent number: 8497212
    Abstract: Generally, the subject matter disclosed herein relates to modern sophisticated semiconductor devices and methods for forming the same, wherein a multilayer metal fill may be used to fill narrow openings formed in an interlayer dielectric layer. One illustrative method disclosed herein includes forming an opening in a dielectric material layer of a semiconductor device formed above a semiconductor substrate, the opening having sidewalls and a bottom surface. The method also includes forming a first layer of first fill material above the semiconductor device by forming the first layer inside the opening and at least above the sidewalls and the bottom surface of the opening.
    Type: Grant
    Filed: February 28, 2011
    Date of Patent: July 30, 2013
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Katherina E. Babich, Alessandro C. Callegari, Christopher D. Sheraw, Eugene J. O'Sullivan
  • Publication number: 20120217590
    Abstract: Generally, the subject matter disclosed herein relates to modern sophisticated semiconductor devices and methods for forming the same, wherein a multilayer metal fill may be used to fill narrow openings formed in an interlayer dielectric layer. One illustrative method disclosed herein includes forming an opening in a dielectric material layer of a semiconductor device formed above a semiconductor substrate, the opening having sidewalls and a bottom surface. The method also includes forming a first layer of first fill material above the semiconductor device by forming the first layer inside the opening and at least above the sidewalls and the bottom surface of the opening.
    Type: Application
    Filed: February 28, 2011
    Publication date: August 30, 2012
    Applicant: GLOBALFOUNDRIES INC.
    Inventors: Katherina E. Babich, Alessandro C. Callegari, Christopher D. Sheraw, Eugene J. O'Sullivan
  • Patent number: 7956417
    Abstract: Accordingly, in one embodiment of the invention, a method is provided for reducing stacking faults in an epitaxial semiconductor layer. In accordance with such method, a substrate is provided which includes a first single-crystal semiconductor region including a first semiconductor material, the first semiconductor region having a <110> crystal orientation. An epitaxial layer including the first semiconductor material is grown on the first semiconductor region, the epitaxial layer having the <110> crystal orientation. The substrate is then annealed with the epitaxial layer at a temperature greater than 1100 degrees Celsius in an ambient including hydrogen, whereby the step of annealing reduces stacking faults in the epitaxial layer.
    Type: Grant
    Filed: July 20, 2010
    Date of Patent: June 7, 2011
    Assignee: International Business Machines Corporation
    Inventors: Yun-Yu Wang, Christopher D. Sheraw, Anthony G. Domenicucci, Linda Black, Judson R. Holt, David M. Fried
  • Patent number: 7911024
    Abstract: The present invention provides a “collector-less” silicon-on-insulator (SOI) bipolar junction transistor (BJT) that has no impurity-doped collector. Instead, the inventive vertical SOI BJT uses a back gate-induced, minority carrier inversion layer as the intrinsic collector when it operates. In accordance with the present invention, the SOI substrate is biased such that an inversion layer is formed at the bottom of the base region serving as the collector. The advantage of such a device is its CMOS-like process. Therefore, the integration scheme can be simplified and the manufacturing cost can be significantly reduced. The present invention also provides a method of fabricating BJTs on selected areas of a very thin BOX using a conventional SOI starting wafer with a thick BOX. The reduced BOX thickness underneath the bipolar devices allows for a significantly reduced substrate bias compatible with the CMOS to be applied while maintaining the advantages of a thick BOX underneath the CMOS.
    Type: Grant
    Filed: February 17, 2010
    Date of Patent: March 22, 2011
    Assignee: International Business Machines Corporation
    Inventors: Herbert L. Ho, Mahender Kumar, Qiqing Ouyang, Paul A. Papworth, Christopher D. Sheraw, Michael D. Steigerwalt
  • Patent number: 7893493
    Abstract: An intermediate hybrid surface orientation structure may include a silicon-on-insulator (SOI) substrate adhered to a bulk silicon substrate, the silicon of the SOI substrate having a different surface orientation than that of the bulk silicon substrate, and a reachthrough region extending through the SOI substrate to the bulk silicon substrate, the reachthrough region including a silicon nitride liner over a silicon oxide liner and a silicon epitaxially grown from the bulk silicon substrate, the epitaxially grown silicon extending into an undercut into the silicon oxide liner under the silicon nitride liner, wherein the epitaxially grown silicon is substantially stacking fault free.
    Type: Grant
    Filed: July 10, 2006
    Date of Patent: February 22, 2011
    Assignees: International Business Machines Corproation, Advanced Micro Devices, Inc.
    Inventors: Yun-Yu Wang, Linda Black, Judson R. Holt, Woo-Hyeong Lee, Scott Luning, Christopher D. Sheraw
  • Patent number: 7871893
    Abstract: Disclosed are embodiments of a hybrid-orientation technology (HOT) wafer and a method of forming the HOT wafer with improved shallow trench isolation (STI) structures for patterning devices in both silicon-on-insulator (SOI) regions, having a first crystallographic orientation, and bulk regions, having a second crystallographic orientation. The improved STI structures are formed using a non-selective etch process to ensure that all of the STI structures and, particularly, the STI structures at the SOI-bulk interfaces, each extend to the semiconductor substrate and have an essentially homogeneous (i.e., single material) and planar (i.e., divot-free) bottom surface that is approximately parallel to the top surface of the substrate. Optionally, an additional selective etch process can be used to extend the STI structures a predetermined depth into the substrate.
    Type: Grant
    Filed: January 28, 2008
    Date of Patent: January 18, 2011
    Assignee: International Business Machines Corporation
    Inventors: Gregory Costrini, David M. Dobuzinsky, Thomas S. Kanarsky, Munir D. Naeem, Christopher D. Sheraw, Richard Wise
  • Publication number: 20100283089
    Abstract: Accordingly, in one embodiment of the invention, a method is provided for reducing stacking faults in an epitaxial semiconductor layer. In accordance with such method, a substrate is provided which includes a first single-crystal semiconductor region including a first semiconductor material, the first semiconductor region having a <110> crystal orientation. An epitaxial layer including the first semiconductor material is grown on the first semiconductor region, the epitaxial layer having the <110> crystal orientation. The substrate is then annealed with the epitaxial layer at a temperature greater than 1100 degrees Celsius in an ambient including hydrogen, whereby the step of annealing reduces stacking faults in the epitaxial layer.
    Type: Application
    Filed: July 20, 2010
    Publication date: November 11, 2010
    Applicants: International Business Machines Corporation, GLOBAL FOUNDRIES, INC.
    Inventors: Yun-Yu Wang, Christopher D. Sheraw, Anthony G. Domenicucci, Linda Black, Judson R. Holt, David M. Fried
  • Patent number: 7820501
    Abstract: Accordingly, in one embodiment of the invention, a method is provided for reducing stacking faults in an epitaxial semiconductor layer. In accordance with such method, a substrate is provided which includes a first single-crystal semiconductor region including a first semiconductor material, the first semiconductor region having a <110> crystal orientation. An epitaxial layer including the first semiconductor material is grown on the first semiconductor region, the epitaxial layer having the <110> crystal orientation. The substrate is then annealed with the epitaxial layer at a temperature greater than 1100 degrees Celsius in an ambient including hydrogen, whereby the step of annealing reduces stacking faults in the epitaxial layer.
    Type: Grant
    Filed: October 11, 2006
    Date of Patent: October 26, 2010
    Assignees: International Business Machines Corporation, GlobalFoundries, Inc
    Inventors: Yun-Yu Wang, Christopher D. Sheraw, Anthony G. Domenicucci, Linda Black, Judson R. Holt, David M. Fried