Abstract: A flame-retardant mattress cover, including a back layer; an inlay layer, where the inlay layer has an inherently flame-retardant material; and a face layer, where the back layer is configured to be closer to a mattress core covered by the flame-retardant mattress cover than the inlay layer and the face layer, where the inlay layer is between the back layer and the face layer.

Abstract: A fabric includes a yarn having a core and a sheath. The core is composed of spandex. The sheath includes a plurality of fire-retardant fibers which are spun around the core in a spiral manner. The fabric does not include any glass.

Abstract: A fabric made by the method of providing a non-woven batt having flame retardant fibers, stitch bonding the non-woven batt with an elastic yarn, and heat setting the stitch bonded, non-woven batt. The stitch bonded non-woven batt is exposed to a temperature in a range of 160° C. to 200° C. for a period in a range of 30 seconds to 120 seconds. In an embodiment, the fabric is adapted for use as a mattress core cover.

Abstract: A kit including first and second fabric wherein the first fabric sheet has a length in a range of from 40 to 90 inches and a width in a range of from 30 to 80 inches, wherein the first fabric sheet is folded; a second fabric sheet, wherein the second fabric sheet has a length in a range of from 10 to 30 inches and a width in a range of from 10 to 20 inches, wherein the second fabric sheet is folded; a package containing the folded first sheet and the folded second sheet, wherein the package has a package length in a range of from 6 inches to 36 inches and a package width in a range of from 4 inches to 24 inches, and wherein the package is sealed so as to enclose the folded first sheet and the folded second sheet.

Abstract: A fabric made by the method of providing a non-woven batt having flame retardant fibers, stitch bonding the non-woven batt with an elastic yarn, and heat treatment the stitch bonded, non-woven batt. The stitch bonded non-woven batt is exposed to a temperature in a range of 65° C. to 200° C. for a period in a range of 30 seconds to 120 seconds, and contracts in the machine direction in a range of 5% to 65% and in the cross-direction in a range of 20% to 70%. In an embodiment, the fabric is adapted for use as a mattress core cover.

Abstract: A flame-retardant fabric comprises a textile substrate having a layer of an aluminum material extending along a surface of the textile substrate and integrated with the textile substrate.

Abstract: A fabric made by the method of providing a non-woven batt having flame retardant fibers, stitch bonding the non-woven batt with an elastic yarn, and heat treatment the stitch bonded, non-woven batt. The stitch bonded non-woven batt is exposed to a temperature in a range of 65° C. to 200° C. for a period in a range of 30 seconds to 120 seconds, and contracts in the machine direction in a range of 5% to 65% and in the cross-direction in a range of 20% to 70%. In an embodiment, the fabric is adapted for use as a mattress core cover.

Abstract: A fire barrier fabric includes a first layer including a fleece, flame-retardant cellulosic fibers and a binder; and a second layer including flame-retardant cellulosic fibers and a binder. The fleece may include natural crimped wool. The fleece may include one or more of sheep wool fleece, alpaca wool fleece, cashmere wool fleece, and silk fleece. The flame-retardant cellulosic fibers may be inherently flame-retardant cellulosic fibers. The flame-retardant cellulosic fibers may include one or more of treated flame-retardant cotton fibers, flame-retardant bamboo fibers, flame-retardant viscose fibers, flame-retardant rayon fibers, and flame-retardant silica-filled viscose fibers.

Abstract: A fabric made by the method of providing a non-woven batt having flame retardant fibers, stitch bonding the non-woven batt with an elastic yarn, and heat setting the stitch bonded, non-woven batt. The stitch bonded non-woven batt is exposed to a temperature in a range of 160° C. to 200° C. for a period in a range of 30 seconds to 120 seconds. In an embodiment, the fabric is adapted for use as a mattress core cover.

Abstract: A fabric made by the method of providing a non-woven batt having flame retardant fibers, stitch bonding the non-woven batt with an elastic yarn, and heat setting the stitch bonded, non-woven batt. The stich bonded non-woven batt is exposed to a temperature in a range of 65° C. to 200° C. for a period in a range of 30 seconds to 120 seconds.

Abstract: A fabric made by the method of providing a non-woven batt having flame retardant fibers, stitch bonding the non-woven batt with an elastic yarn, and heat setting the stitch bonded, non-woven batt. The stich bonded non-woven batt is exposed to a temperature in a range of 65° C. to 200° C. for a period in a range of 30 seconds to 120 seconds.

Abstract: A flame-retardant fabric comprises a textile substrate having a layer of a nanoclay material extending along a surface of the textile substrate and integrated with the textile substrate.

Abstract: The present invention, in embodiments, is a fitted mattress core covering having a non-woven fabric comprising a plurality of flame-retardant fibers and elastic piping located along an edge of the non-woven fabric. The non-woven fabric, in embodiments, is substantially free of fiberglass, and the fitted mattress core covering is configured to fit over a mattress core such that the elastic piping extends underneath the mattress core when the fitted mattress core covering fits over the mattress core.

Abstract: A flame resistant textile fabric includes a coating having an expandable graphite, or a combination of an expandable graphite and a nanoclay, disposed on one or both of its first and second surfaces. The flame resistant textile fabrics may be used to make one or more components of a mattress, such as a filler cloth, or fabric fire barrier.

Abstract: A high-loft fabric fire barrier is constructed with a substrate comprised of a blend of non-woven flame retardant cellulosic fibers and thermoplastic polymeric fibers, and a layer of nanoclay material extending along and integrated with at least one of opposite surfaces of the substrate, and preferably along both of the opposite surfaces. The fire barrier is incorporated into the construction of upholstered or cushioned items and, in particular, into a mattress.