Patents by Inventor Christopher P. Schaffer
Christopher P. Schaffer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8860543Abstract: A wire-less inductive device and methods of manufacturing and use are disclosed. In one embodiment, the inductive device comprises a plurality of through-hole vias which act to replace windings disposed around a magnetically permeable core. In another embodiment, the inductive device comprises a plurality of connection elements disposed or formed within channels which act as windings disposed around a magnetically permeable core. In a second aspect of the invention, a method of manufacturing the aforementioned inductive devices is disclosed. In a third aspect of the invention, an electronics assembly and circuit comprising the wire-less inductive devices are disclosed.Type: GrantFiled: November 13, 2007Date of Patent: October 14, 2014Assignee: Pulse Electronics, Inc.Inventors: Christopher P. Schaffer, Aurelio J. Gutierrez
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Patent number: 8845367Abstract: A device for electrically interconnecting and packaging electronic components. In one embodiment, a modular non-conducting base member having one or more component recesses and a plurality of lead channels formed therein is provided. At least one electronic component is disposed within the recess, and the wire leads of the component routed through the lead channels to a conductive lead terminal. A plurality of lead terminals, adapted to cooperate with the non-conducting base member, are received therein, and adapted to place the device in signal communication with an external printed circuit board. The modular non-conducting base members are assembled or stacked to form a unitary modular assembly. Methods for fabricating the device are also disclosed.Type: GrantFiled: July 29, 2013Date of Patent: September 30, 2014Assignee: Pulse Electronics, Inc.Inventors: Aurelio J. Gutierrez, Russell L. Machado, Christopher P. Schaffer, Victor H. Renteria
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Patent number: 8754734Abstract: A low cost, low profile, small size and high performance electronic device for use in, e.g., electronic circuits where a transformer or inductor is required. In one exemplary embodiment, the device includes a self-leaded header made from a unitary construction. The header includes a vertically oriented winding post that obviates the need for e.g. a binocular aperture type configuration. Methods for manufacturing the device are also disclosed.Type: GrantFiled: February 8, 2011Date of Patent: June 17, 2014Assignee: Pulse Electronics, Inc.Inventors: Christopher P. Schaffer, Aurelio J. Gutierrez
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Publication number: 20140036459Abstract: A device for electrically interconnecting and packaging electronic components. In one embodiment, a modular non-conducting base member having one or more component recesses and a plurality of lead channels formed therein is provided. At least one electronic component is disposed within the recess, and the wire leads of the component routed through the lead channels to a conductive lead terminal. A plurality of lead terminals, adapted to cooperate with the non-conducting base member, are received therein, and adapted to place the device in signal communication with an external printed circuit board. The modular non-conducting base members are assembled or stacked to form a unitary modular assembly. Methods for fabricating the device are also disclosed.Type: ApplicationFiled: July 29, 2013Publication date: February 6, 2014Inventors: Aurelio J. Gutierrez, Russell L. Machado, Christopher P. Schaffer, Victor H. Renteria
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Publication number: 20130323974Abstract: Low-cost and high-precision inductive devices and methods of manufacturing and using the same. In one embodiment, the inductive device comprises a substrate-based inductive device which utilizes inserted conductive pins in combination with plated substrates which replace windings disposed around a magnetically permeable core. In some variations, these substrate-based inductive devices are integrated into a discrete electronic device. In another embodiment, the substrate-based inductive devices are incorporated into integrated connector modules. Methods of manufacturing and utilizing the aforementioned discrete substrate-based inductive devices and substrate-based integrated connector modules are also disclosed.Type: ApplicationFiled: May 21, 2013Publication date: December 5, 2013Inventors: Aurelio J. Gutierrez, Christopher P. Schaffer
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Patent number: 8591262Abstract: Methods and apparatus for providing a low-cost and high-precision inductive device. In one embodiment, the inductive device comprises a substrate based inductive device which utilizes inserted conductive pins in combination with plated substrates which replace windings disposed around a magnetically permeable core. In some variations this is accomplished without a header disposed between adjacent substrates while alternative variations utilize a header. In another embodiment, the substrate inductive devices are incorporated into integrated connector modules. Methods of manufacturing and utilizing the aforementioned substrate based inductive devices and integrated connector modules are also disclosed.Type: GrantFiled: September 3, 2010Date of Patent: November 26, 2013Assignee: Pulse Electronics, Inc.Inventors: Christopher P. Schaffer, Aurelio J. Gutierrez
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Publication number: 20130033353Abstract: Methods and Apparatus for providing a low-cost and high-precision inductive device. In one embodiment, the inductive device comprises a plurality of vias having extended ends which replace windings disposed around a magnetically permeable core. In another embodiment, the inductive device comprises a wired center core as well as a plurality of vias having extended ends which act as windings disposed around a magnetically permeable core. In a second aspect of the invention, a method of manufacturing the aforementioned inductive devices as well as the wired core centers is disclosed.Type: ApplicationFiled: August 6, 2012Publication date: February 7, 2013Inventors: Christopher P. Schaffer, Aurelio J. Gutierrez, Alan Lindner
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Patent number: 8234778Abstract: Methods and Apparatus for providing a low-cost and high-precision inductive device. In one embodiment, the inductive device comprises a plurality of vias having extended ends which replace windings disposed around a magnetically permeable core. In another embodiment, the inductive device comprises a wired center core as well as a plurality of vias having extended ends which act as windings disposed around a magnetically permeable core. In a second aspect of the invention, a method of manufacturing the aforementioned inductive devices as well as the wired core centers is disclosed.Type: GrantFiled: July 18, 2011Date of Patent: August 7, 2012Assignee: Pulse Electronics, Inc.Inventors: Christopher P. Schaffer, Alan Lindner
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Publication number: 20120058676Abstract: Methods and apparatus for providing a low-cost and high-precision inductive device. In one embodiment, the inductive device comprises a substrate based inductive device which utilizes inserted conductive pins in combination with plated substrates which replace windings disposed around a magnetically permeable core. In some variations this is accomplished without a header disposed between adjacent substrates while alternative variations utilize a header. In another embodiment, the substrate inductive devices are incorporated into integrated connector modules. Methods of manufacturing and utilizing the aforementioned substrate based inductive devices and integrated connector modules are also disclosed.Type: ApplicationFiled: September 3, 2010Publication date: March 8, 2012Inventors: Christopher P. Schaffer, Aurelio J. Gutierrez
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Patent number: 8118619Abstract: An advanced connector assembly enabled to receive and distribute power signals. In one embodiment, the connector comprises a multi-port modular jack, and incorporates a PSE controller board disposed in the rear portion of the connector assembly, e.g., outside the connector housing. The PSE controller board controls the power to a powered device and may be adapted to, for example, distinguish whether the device is a short circuit or a network interface card, guarantee the supply of power to selected ports, and prevent cables from transmitting abnormal power. Heat removal features are also optionally utilized to effectively dissipate heat produced by the electronic or signal conditioning components utilized on said multi-port modular jack. In some embodiments, the PSE controller board is also optionally made removable from the jack housing.Type: GrantFiled: December 6, 2010Date of Patent: February 21, 2012Assignee: Pulse Electronics, Inc.Inventors: Christopher P. Schaffer, Thomas Rascon
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Publication number: 20120011709Abstract: Methods and Apparatus for providing a low-cost and high-precision inductive device. In one embodiment, the inductive device comprises a plurality of vias having extended ends which replace windings disposed around a magnetically permeable core. In another embodiment, the inductive device comprises a wired center core as well as a plurality of vias having extended ends which act as windings disposed around a magnetically permeable core. In a second aspect of the invention, a method of manufacturing the aforementioned inductive devices as well as the wired core centers is disclosed.Type: ApplicationFiled: July 18, 2011Publication date: January 19, 2012Inventors: Christopher P. Schaffer, Alan Lindner
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Publication number: 20110193669Abstract: A low cost, low profile, small size and high performance electronic device for use in, e.g., electronic circuits where a transformer or inductor is required. In one exemplary embodiment, the device includes a self-leaded header made from a unitary construction. The header includes a vertically oriented winding post that obviates the need for e.g. a binocular aperture type configuration. Methods for manufacturing the device are also disclosed.Type: ApplicationFiled: February 8, 2011Publication date: August 11, 2011Inventors: Christopher P. Schaffer, Aurelio J. Gutierrez
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Patent number: 7982572Abstract: Methods and Apparatus for providing a low-cost and high-precision inductive device. In one embodiment, the inductive device comprises a plurality of vias having extended ends which replace windings disposed around a magnetically permeable core. In another embodiment, the inductive device comprises a wired center core as well as a plurality of vias having extended ends which act as windings disposed around a magnetically permeable core. In a second aspect of the invention, a method of manufacturing the aforementioned inductive devices as well as the wired core centers is disclosed.Type: GrantFiled: July 15, 2009Date of Patent: July 19, 2011Assignee: Pulse Engineering, Inc.Inventors: Christopher P. Schaffer, Aurelio J. Gutierrez, Alan Lindner
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Patent number: 7942700Abstract: A device for electrically interconnecting and packaging electronic components. In one embodiment, a modular non-conducting base member having one or more component recesses and a plurality of lead channels formed therein is provided. At least one electronic component is disposed within the recess, and the wire leads of the component routed through the lead channels to a conductive lead terminal. A plurality of lead terminals, adapted to cooperate with the non-conducting base member, are received therein, and adapted to place the device in signal communication with an external printed circuit board. The modular non-conducting base members are assembled or stacked to form a unitary modular assembly. Methods for fabricating the device are also disclosed.Type: GrantFiled: May 10, 2010Date of Patent: May 17, 2011Assignee: Pulse Engineering, Inc.Inventors: Aurelio J. Gutierrez, Russell L. Machado, Christopher P. Schaffer, Victor H. Renteria
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Publication number: 20110074213Abstract: An advanced connector assembly enabled to receive and distribute power signals. In one embodiment, the connector comprises a multi-port modular jack, and incorporates a PSE controller board disposed in the rear portion of the connector assembly, e.g., outside the connector housing. The PSE controller board controls the power to a powered device and. may be adapted to, for example, distinguish whether the device is a short circuit or a network interface card, guarantee the supply of power to selected ports, and prevent cables from transmitting abnormal power. Heat removal features are also optionally utilized to effectively dissipate heat produced by the electronic or signal conditioning components utilized on said multi-port modular jack. In some embodiments, the PSE controller board is also optionally made removable from the jack housing.Type: ApplicationFiled: December 6, 2010Publication date: March 31, 2011Inventors: Christopher P. Schaffer, Thomas Rascon
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Patent number: 7845984Abstract: A connector assembly enabled to receive and distribute power signals. In one embodiment, the connector comprises a multi-port modular jack, and incorporates a PSE controller board disposed in the rear portion of the connector assembly, e.g., outside the connector housing. The PSE controller board controls the power to a powered device and may be adapted to, for example, distinguish whether the device is a short circuit or a network interface card, guarantee the supply of power to selected ports, and prevent cables from transmitting abnormal power. Heat removal features are also optionally utilized to dissipate heat produced by the electronic or signal conditioning components utilized on said multi-port modular jack. In some embodiments, the PSE controller board is also optionally made removable from the jack housing.Type: GrantFiled: June 30, 2009Date of Patent: December 7, 2010Assignee: Pulse Engineering, Inc.Inventors: Christopher P. Schaffer, Thomas Rascon
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Publication number: 20100284160Abstract: A device for electrically interconnecting and packaging electronic components. In one embodiment, a modular non-conducting base member having one or more component recesses and a plurality of lead channels formed therein is provided. At least one electronic component is disposed within the recess, and the wire leads of the component routed through the lead channels to a conductive lead terminal. A plurality of lead terminals, adapted to cooperate with the non-conducting base member, are received therein, and adapted to place the device in signal communication with an external printed circuit board. The modular non-conducting base members are assembled or stacked to form a unitary modular assembly. Methods for fabricating the device are also disclosed.Type: ApplicationFiled: May 10, 2010Publication date: November 11, 2010Inventors: Aurelio J. Gutierrez, Russell L. Machado, Christopher P. Schaffer, Victor H. Renteria
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Patent number: 7745257Abstract: A structure and a manufacturing method providing improved coplanarity accommodation and heat dissipation in a multi-chip module. One of the components in a multi-chip module (MCM) is provided with a recess formed in its respective top surface; and a film is applied so as to cover the top surfaces of the components and so that any excess film can enter into the recess. The recess is preferably a peripheral groove. Then when molding material is injected, it may surround and seal the side surfaces of the components, while not substantially covering the top surfaces that are covered by the film. Since the recess receives any excess film material that may be present, it may prevent such excess film material from covering the respective side surfaces of the corresponding component and creating a void between the component and the molding material.Type: GrantFiled: October 6, 2008Date of Patent: June 29, 2010Assignee: International Rectifier CorporationInventor: Christopher P. Schaffer
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Patent number: 7708602Abstract: Connector apparatus and methods providing for “keep-out” functionality against improperly sized plugs or inserts are disclosed. In one embodiment the invention discloses a connector assembly incorporating an integrated keep-out feature associated with the housing. In one variant, the connector assembly comprises a modular jack connector, and the keep-out feature(s) is/are formed substantially within one or more the sidewall(s) of the housing, thereby simplifying its assembly and reducing its cost, as well as conserving on connector interior space. In another embodiment, the keep-out feature comprises an element disposed substantially within a plane parallel to the front face of the connector. Methods for manufacturing and using connectors with integrated keep-out features are also disclosed.Type: GrantFiled: February 28, 2008Date of Patent: May 4, 2010Assignee: Pulse Engineering, Inc.Inventors: Thomas Rascon, Christopher P. Schaffer, Gary L. Hurd
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Publication number: 20100013589Abstract: Methods and Apparatus for providing a low-cost and high-precision inductive device. In one embodiment, the inductive device comprises a plurality of vias having extended ends which replace windings disposed around a magnetically permeable core. In another embodiment, the inductive device comprises a wired center core as well as a plurality of vias having extended ends which act as windings disposed around a magnetically permeable core. In a second aspect of the invention, a method of manufacturing the aforementioned inductive devices as well as the wired core centers is disclosed.Type: ApplicationFiled: July 15, 2009Publication date: January 21, 2010Inventors: Christopher P. Schaffer, Aurelio J. Gutierrez, Alan Lindner