Patents by Inventor Christopher R. Hauf
Christopher R. Hauf has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11945219Abstract: In a printing method, at least one image of a substrate supported in a printing system is acquired. An actual position of a first alignment feature on the substrate in a frame of reference of the printing system is determined based on the at least one image. Expected positions of second alignment features on the substrate are determined based on the actual position of the first alignment feature. Actual positions of the second alignment features in the frame of reference of the printing system are determined based on the at least one image and the expected positions of the second alignment features. Target positions of print regions on the substrate are determined based on the actual positions of the second alignment features. Ejection of print material onto the substrate in the print regions is controlled based on the target positions of the print regions.Type: GrantFiled: March 7, 2023Date of Patent: April 2, 2024Assignee: Kateeva, Inc.Inventors: Christopher R. Hauf, Eli Vronsky, Alexander Sou-Kang Ko
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Publication number: 20230391105Abstract: A printing system includes a substrate support, a printhead assembly positioned facing the substrate support, and an imager. The printhead assembly includes a plurality of dispensing nozzles extending in an ejection direction towards the substrate support and a plurality of marks. The imager is movable relative to the printhead assembly and oriented in a direction opposite to the ejection direction for capturing at least one image including the plurality of marks indicating positions of the plurality of dispensing nozzles in the printhead assembly.Type: ApplicationFiled: August 11, 2023Publication date: December 7, 2023Applicant: Kateeva, Inc.Inventors: Christopher R. Hauf, David Darrow, David Donovan
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Patent number: 11801687Abstract: A printing system includes a substrate support, a printhead assembly positioned facing the substrate support, and an imager. The printhead assembly includes a plurality of dispensing nozzles extending in an ejection direction towards the substrate support and a plurality of marks. The imager is movable relative to the printhead assembly and oriented in a direction opposite to the ejection direction for capturing at least one image including the plurality of marks indicating positions of the plurality of dispensing nozzles in the printhead assembly.Type: GrantFiled: September 1, 2021Date of Patent: October 31, 2023Assignee: Kateeva, Inc.Inventors: Christopher R. Hauf, David Darrow, David Donovan
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Publication number: 20230320184Abstract: An ink printing process employs per-nozzle droplet volume measurement and processing software that plans droplet combinations to reach specific aggregate ink fills per target region, guaranteeing compliance with minimum and maximum ink fills set by specification. In various embodiments, different droplet combinations are produced through different print head/substrate scan offsets, offsets between print heads, the use of different nozzle drive waveforms, and/or other techniques. Optionally, patterns of fill variation can be introduced so as to mitigate observable line effects in a finished display device. The disclosed techniques have many other possible applications.Type: ApplicationFiled: May 8, 2023Publication date: October 5, 2023Applicant: Kateeva, Inc.Inventors: Nahid Harjee, Lucas D. Barkley, Christopher R. Hauf, Eliyahu Vronsky, Conor F. Madigan
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Publication number: 20230202163Abstract: In a printing method, at least one image of a substrate supported in a printing system is acquired. An actual position of a first alignment feature on the substrate in a frame of reference of the printing system is determined based on the at least one image. Expected positions of second alignment features on the substrate are determined based on the actual position of the first alignment feature. Actual positions of the second alignment features in the frame of reference of the printing system are determined based on the at least one image and the expected positions of the second alignment features. Target positions of print regions on the substrate are determined based on the actual positions of the second alignment features. Ejection of print material onto the substrate in the print regions is controlled based on the target positions of the print regions.Type: ApplicationFiled: March 7, 2023Publication date: June 29, 2023Applicant: Kateeva, Inc.Inventors: Christopher R. Hauf, Eli Vronsky, Alexander Sou-Kang Ko
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Patent number: 11678561Abstract: An ink printing process employs per-nozzle droplet volume measurement and processing software that plans droplet combinations to reach specific aggregate ink fills per target region, guaranteeing compliance with minimum and maximum ink fills set by specification. In various embodiments, different droplet combinations are produced through different print head/substrate scan offsets, offsets between print heads, the use of different nozzle drive waveforms, and/or other techniques. Optionally, patterns of fill variation can be introduced so as to mitigate observable line effects in a finished display device. The disclosed techniques have many other possible applications.Type: GrantFiled: January 13, 2022Date of Patent: June 13, 2023Assignee: Kateeva, Inc.Inventors: Nahid Harjee, Lucas D. Barkley, Christopher R. Hauf, Eliyahu Vronsky, Conor F. Madigan
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Patent number: 11628666Abstract: In a printing method, at least one image of a substrate supported in a printing system is acquired. An actual position of a first alignment feature on the substrate in a frame of reference of the printing system is determined based on the at least one image. Expected positions of second alignment features on the substrate are determined based on the actual position of the first alignment feature. Actual positions of the second alignment features in the frame of reference of the printing system are determined based on the at least one image and the expected positions of the second alignment features. Target positions of print regions on the substrate are determined based on the actual positions of the second alignment features. Ejection of print material onto the substrate in the print regions is controlled based on the target positions of the print regions.Type: GrantFiled: August 25, 2021Date of Patent: April 18, 2023Assignee: Kateeva, Inc.Inventors: Christopher R. Hauf, Eli Vronsky, Alexander Sou-Kang Ko
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Techniques for print ink droplet measurement and control to deposit fluids within precise tolerances
Patent number: 11489146Abstract: An ink printing process employs per-nozzle droplet volume measurement and processing software that plans droplet combinations to reach specific aggregate ink fills per target region, guaranteeing compliance with minimum and maximum ink fills set by specification. In various embodiments, different droplet combinations are produced through different printhead/substrate scan offsets, offsets between printheads, the use of different nozzle drive waveforms, and/or other techniques. These combinations can be based on repeated, rapid droplet measurements that develop understandings for each nozzle of means and spreads for expected droplet volume, velocity and trajectory, with combinations of droplets being planned based on these statistical parameters. Optionally, random fill variation can be introduced so as to mitigate Mura effects in a finished display device. The disclosed techniques have many possible applications.Type: GrantFiled: February 10, 2021Date of Patent: November 1, 2022Assignee: Kateeva, Inc.Inventors: Nahid Harjee, Lucas D. Barkley, Christopher R. Hauf, Eliyahu Vronsky, Conor F. Madigan, Gregory Lewis, Alexander Sou-Kang Ko, Valerie Gassend -
Publication number: 20220140296Abstract: An ink printing process employs per-nozzle droplet volume measurement and processing software that plans droplet combinations to reach specific aggregate ink fills per target region, guaranteeing compliance with minimum and maximum ink fills set by specification. In various embodiments, different droplet combinations are produced through different print head/substrate scan offsets, offsets between print heads, the use of different nozzle drive waveforms, and/or other techniques. Optionally, patterns of fill variation can be introduced so as to mitigate observable line effects in a finished display device. The disclosed techniques have many other possible applications.Type: ApplicationFiled: January 13, 2022Publication date: May 5, 2022Applicant: Kateeva, Inc.Inventors: Nahid Harjee, Lucas D. Barkley, Christopher R. Hauf, Eliyahu Vronsky, Conor F. Madigan
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Publication number: 20220063293Abstract: Improved manufacturing using a printer that deposits a liquid to fabricate a layer having specified thickness includes automated adjustment or print parameters based on ink or substrate characteristics which have been specifically measured or estimated. In one embodiment, ink spreading characteristics are used to select droplet size used to produce a particular layer, and/or to select a specific baseline volume/area or droplet density that is then scaled and/or adjusted to provide for layer homogeneity. In a second embodiment, expected per-droplet particulars are used to interleave droplets in order to carefully control melding of deposited droplets, and so assist with layer homogeneity. The liquid layer is then cured or baked to provide for a permanent structure.Type: ApplicationFiled: November 9, 2021Publication date: March 3, 2022Applicant: Kateeva, Inc.Inventors: Conor F. Madigan, Christopher R. Hauf
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Publication number: 20220063264Abstract: Methods of controlling an inkjet printer are disclosed. The methods include defining shape information using a design graphics system. The shape information includes fill colors for shapes, and may include colors for edges. The colors are interpreted as one or more attributes, such as film thickness or material, for a film to be formed on a substrate.Type: ApplicationFiled: August 31, 2021Publication date: March 3, 2022Inventors: Christopher R. Hauf, Alexander Sou-Kang KO, Anson Vandoren
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Patent number: 11233226Abstract: An ink printing process employs per-nozzle droplet volume measurement and processing software that plans droplet combinations to reach specific aggregate ink fills per target region, guaranteeing compliance with minimum and maximum ink fills set by specification. In various embodiments, different droplet combinations are produced through different print head/substrate scan offsets, offsets between print heads, the use of different nozzle drive waveforms, and/or other techniques. Optionally, patterns of fill variation can be introduced so as to mitigate observable line effects in a finished display device. The disclosed techniques have many other possible applications.Type: GrantFiled: August 21, 2020Date of Patent: January 25, 2022Assignee: Kateeva, Inc.Inventors: Nahid Harjee, Lucas D. Barkley, Christopher R. Hauf, Eliyahu Vronsky, Conor F. Madigan
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Publication number: 20210394528Abstract: A printing system includes a substrate support, a printhead assembly positioned facing the substrate support, and an imager. The printhead assembly includes a plurality of dispensing nozzles extending in an ejection direction towards the substrate support and a plurality of marks. The imager is movable relative to the printhead assembly and oriented in a direction opposite to the ejection direction for capturing at least one image including the plurality of marks indicating positions of the plurality of dispensing nozzles in the printhead assembly.Type: ApplicationFiled: September 1, 2021Publication date: December 23, 2021Applicant: Kateeva, Inc.Inventors: Christopher R. Hauf, David Darrow, David Donovan
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Patent number: 11203207Abstract: Improved manufacturing using a printer that deposits a liquid to fabricate a layer having specified thickness includes automated adjustment or print parameters based on ink or substrate characteristics which have been specifically measured or estimated. In one embodiment, ink spreading characteristics are used to select droplet size used to produce a particular layer, and/or to select a specific baseline volume/area or droplet density that is then scaled and/or adjusted to provide for layer homogeneity. In a second embodiment, expected per-droplet particulars are used to interleave droplets in order to carefully control melding of deposited droplets, and so assist with layer homogeneity. The liquid layer is then cured or baked to provide for a permanent structure.Type: GrantFiled: December 2, 2016Date of Patent: December 21, 2021Assignee: KATEEVA, INC.Inventors: Conor F. Madigan, Christopher R. Hauf
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Publication number: 20210379888Abstract: In a printing method, at least one image of a substrate supported in a printing system is acquired. An actual position of a first alignment feature on the substrate in a frame of reference of the printing system is determined based on the at least one image. Expected positions of second alignment features on the substrate are determined based on the actual position of the first alignment feature. Actual positions of the second alignment features in the frame of reference of the printing system are determined based on the at least one image and the expected positions of the second alignment features. Target positions of print regions on the substrate are determined based on the actual positions of the second alignment features. Ejection of print material onto the substrate in the print regions is controlled based on the target positions of the print regions.Type: ApplicationFiled: August 25, 2021Publication date: December 9, 2021Applicant: Kateeva, Inc.Inventors: Christopher R. HAUF, Eli VRONSKY, Alexander Sou-Kang KO
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Patent number: 11135854Abstract: A printing system includes a substrate support, a printhead assembly positioned facing the substrate support, and an imager. The printhead assembly includes a plurality of dispensing nozzles extending in an ejection direction towards the substrate support and a plurality of marks. The imager is movable relative to the printhead assembly and oriented in a direction opposite to the ejection direction for capturing at least one image including the plurality of marks indicating positions of the plurality of dispensing nozzles in the printhead assembly.Type: GrantFiled: November 13, 2019Date of Patent: October 5, 2021Assignee: Kateeva, Inc.Inventors: Christopher R. Hauf, David Darrow, David Donovan
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Patent number: 11135835Abstract: In a printing method, at least one image of a substrate supported in a printing system is acquired. An actual position of a first alignment feature on the substrate in a frame of reference of the printing system is determined based on the at least one image. Expected positions of second alignment features on the substrate are determined based on the actual position of the first alignment feature. Actual positions of the second alignment features in the frame of reference of the printing system are determined based on the at least one image and the expected positions of the second alignment features. Target positions of print regions on the substrate are determined based on the actual positions of the second alignment features. Ejection of print material onto the substrate in the print regions is controlled based on the target positions of the print regions.Type: GrantFiled: December 16, 2019Date of Patent: October 5, 2021Assignee: Kateeva, Inc.Inventors: Christopher R. Hauf, Eli Vronsky, Alexander Sou-Kang Ko
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TECHNIQUES FOR PRINT INK DROPLET MEASUREMENT AND CONTROL TO DEPOSIT FLUIDS WITHIN PRECISE TOLERANCES
Publication number: 20210167339Abstract: An ink printing process employs per-nozzle droplet volume measurement and processing software that plans droplet combinations to reach specific aggregate ink fills per target region, guaranteeing compliance with minimum and maximum ink fills set by specification. In various embodiments, different droplet combinations are produced through different printhead/substrate scan offsets, offsets between printheads, the use of different nozzle drive waveforms, and/or other techniques. These combinations can be based on repeated, rapid droplet measurements that develop understandings for each nozzle of means and spreads for expected droplet volume, velocity and trajectory, with combinations of droplets being planned based on these statistical parameters. Optionally, random fill variation can be introduced so as to mitigate Mura effects in a finished display device. The disclosed techniques have many possible applications.Type: ApplicationFiled: February 10, 2021Publication date: June 3, 2021Applicant: Kateeva, Inc.Inventors: Nahid Harjee, Lucas D. Barkley, Christopher R. Hauf, Eliyahu Vronsky, Conor F. Madigan, Gregory Lewis, Alexander Sou-Kang Ko, Valerie Gassend -
Techniques for print ink droplet measurement and control to deposit fluids within precise tolerances
Patent number: 10950826Abstract: An ink printing process employs per-nozzle droplet volume measurement and processing software that plans droplet combinations to reach specific aggregate ink fills per target region, guaranteeing compliance with minimum and maximum ink fills set by specification. In various embodiments, different droplet combinations are produced through different printhead/substrate scan offsets, offsets between printheads, the use of different nozzle drive waveforms, and/or other techniques. These combinations can be based on repeated, rapid droplet measurements that develop understandings for each nozzle of means and spreads for expected droplet volume, velocity and trajectory, with combinations of droplets being planned based on these statistical parameters. Optionally, random fill variation can be introduced so as to mitigate Mura effects in a finished display device. The disclosed techniques have many possible applications.Type: GrantFiled: August 9, 2019Date of Patent: March 16, 2021Assignee: Kateeva, Inc.Inventors: Nahid Harjee, Lucas D. Barkley, Christopher R. Hauf, Eliyahu Vronsky, Conor F. Madigan, Gregory Lewis, Alexander Sou-Kang Ko, Valerie Gassend -
Publication number: 20200381675Abstract: An ink printing process employs per-nozzle droplet volume measurement and processing software that plans droplet combinations to reach specific aggregate ink fills per target region, guaranteeing compliance with minimum and maximum ink fills set by specification. In various embodiments, different droplet combinations are produced through different print head/substrate scan offsets, offsets between print heads, the use of different nozzle drive waveforms, and/or other techniques. Optionally, patterns of fill variation can be introduced so as to mitigate observable line effects in a finished display device. The disclosed techniques have many other possible applications.Type: ApplicationFiled: August 21, 2020Publication date: December 3, 2020Applicant: Kateeva, Inc.Inventors: Nahid Harjee, Lucas D. Barkley, Christopher R. Hauf, Eliyahu Vronsky, Conor F. Madigan