Patents by Inventor Chulsung Bae

Chulsung Bae has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240309139
    Abstract: Disclosed herein in various embodiments are aryl-ether free polyaromatic polymers based on random copolymer architecture with two, three, or more aromatic ring components and methods of preparing those polymers. The polymers of the present disclosure can be used as ion exchange membranes, e.g., as anion exchange membranes, and ionomer binders in alkaline electrochemical devices.
    Type: Application
    Filed: May 21, 2024
    Publication date: September 19, 2024
    Applicant: ORION POLYMER CORP.
    Inventors: Chulsung Bae, Gregory Kline, Bharat Shrimant, Ding Tian, Xiaofeng Wang, Yu Seung Kim, Eun Joo Park, Santosh Adhikari
  • Publication number: 20240286123
    Abstract: An anion exchange membrane is composed of a copolymer of 1,1-diphenylethylene and one or more styrene monomers, such as 4-tert-butylstyrene. The copolymer includes a backbone substituted with a plurality of ionic groups coupled to phenyl groups on the backbone via hydrocarbyl tethers between about 1 and about 7 carbons in length. High-temperature conditions enabled by these copolymers enhance conductivity performance, making them particularly suitable for use in anion exchange membranes in fuel cells, electrolyzers employing hydrogen, ion separations, etc. The properties of the membranes can be tuned via the degree of functionalization of the phenyl groups and selection of the functional groups, such as quaternary ammonium groups. Several processes can be used to incorporate the desired ionic functional groups into the polymers, such as chloromethylation, radical bromination, Friedel-Crafts acylation and alkylation, sulfonation followed by amination, or combinations thereof.
    Type: Application
    Filed: March 18, 2024
    Publication date: August 29, 2024
    Applicant: RENSSELAER POLYTECHNIC INSTITUTE
    Inventors: Sangwoo LEE, Chulsung BAE, Carrie Lynn TRANT
  • Publication number: 20240286090
    Abstract: An anion exchange membrane is made by mixing 2 trifluoroMethyl Ketone [nominal] (1.12 g, 4.53 mmol), 1 BiPhenyl (0.70 g, 4.53 mmol), methylene chloride (3.0 mL), trifluoromethanesulfonic acid (TFSA) (3.0 mL) to produce a pre-polymer. The pre-polymer is then functionalized to produce an anion exchange polymer. The pre-polymer may be functionalized with trimethylamamine in solution with water. The pre-polymer may be imbibed into a porous scaffold material, such as expanded polytetrafluoroethylene to produce a composite anion exchange membrane.
    Type: Application
    Filed: March 4, 2024
    Publication date: August 29, 2024
    Inventors: Bamdad Bahar, Chulsung Bae
  • Publication number: 20240279413
    Abstract: The electrochemical energy conversion system include an anode, a cathode, and a proton exchange membrane disposed between the anode and the cathode. The proton exchange membrane includes a polymer having a hard block polymer, a soft block polymer, and one or more hydrophilic functional groups attached to the soft block polymer. The glass transition temperature of the hard block polymer is higher than a glass transition temperature of the soft block polymer, such that the hard block polymer is non-elastic and the soft block polymer is elastic at a desired operating temperature. The hydrophilic functional groups are attached to the soft block polymer via a thiol-ene reaction to modify double bonds in the soft block polymer.
    Type: Application
    Filed: April 22, 2024
    Publication date: August 22, 2024
    Applicant: RENSSELAER POLYTECHNIC INSTITUTE
    Inventor: Chulsung BAE
  • Publication number: 20240261774
    Abstract: The anion exchange membranes exhibit enhanced chemical stability and ion conductivity when compared with traditional styrene-based alkaline anion exchange membranes. A copolymer backbone is polymerized from a reaction medium that includes a diphenylalkylene and an alkadiene. The copolymer includes a plurality of pendant phenyl groups. The diphenyl groups on the polymer backbone are functionalized with one or more haloalkylated precursor substrates. The terminal halide from the precursor substrate can then be substituted with a desired ionic group. The diphenylethylene-based alkaline anion exchange membranes lack the ?-hydrogens sharing tertiary carbons with phenyl groups from polystyrene or styrene-based precursor polymers, resulting in higher chemical stability. The ionic groups are also apart from each other by about 3 to 6 carbons in the polymer backbone, enhancing ion conductivity. These membrane are advantageous for use in fuel cells, electrolyzers employing hydrogen, ion separations, etc.
    Type: Application
    Filed: March 4, 2024
    Publication date: August 8, 2024
    Applicant: RENSSELAER POLYTECHNIC INSTITUTE
    Inventors: Sangwoo LEE, Chulsung BAE, Musashi J. BRIEM, Sungmin PARK
  • Patent number: 12027731
    Abstract: Ion exchange membranes materials according to the present disclosure exhibit improved conductivity at low and intermediate relative humidity without sacrificing mechanical strength. Polymers are provided that include a backbone with one or more aryl groups, a halocarbyl group, and a halocarbyl side chain attached to the backbone, wherein the halocarbyl side chain includes a halide separated from the backbone by a hydrocarbyl chain, a hydrocarbyl ring, or combinations thereof. The halide is substituted with a tertiary amine and halide anions are then exchanged with hydroxide anions. The polymers are then contacted with phosphoric acid, which is deprotonated by the hydroxide ions, forming anions which enhance interactions with adjacent quaternary ammonium groups and induce excess phosphoric acid molecules to cluster around those quaternary ammonium groups. The membranes exhibit negligible dopant leaching even at high relative humidity.
    Type: Grant
    Filed: November 26, 2019
    Date of Patent: July 2, 2024
    Assignee: Rensselaer Polytechnic Institute
    Inventors: Chulsung Bae, Ding Tian
  • Patent number: 12024576
    Abstract: Disclosed herein in various embodiments are aryl-ether free polyaromatic polymers based on random copolymer architecture with two, three, or more aromatic ring components and methods of preparing those polymers. The polymers of the present disclosure can be used as ion exchange membranes, e.g., as anion exchange membranes, and ionomer binders in alkaline electrochemical devices.
    Type: Grant
    Filed: February 6, 2023
    Date of Patent: July 2, 2024
    Assignee: ORION POLYMER CORP.
    Inventors: Chulsung Bae, Gregory Kline, Bharat Shrimant, Ding Tian, Xiaofeng Wang, Yu Seung Kim, Eun Joo Park, Santosh Adhikari
  • Patent number: 11987681
    Abstract: An anion exchange membrane is provided by converting carbon-carbon double bonds in the backbone of polystyrene-block-polybutadiene-block-polystyrene (SBS) into epoxide groups. Unmodified SBS is first partially hydrogenated to remove about 65% to about 90% of carbon-carbon double bonds. The remaining double bonds are then converted to epoxide groups to form an epoxidized SBS. UV-initiated ring opening reactions between the epoxidized SBS and haloalkyloxiranes are then employed to simultaneously functionalize and crosslink the epoxidized SBS. The halide groups in the crosslinked polymer network can be replaced via nucleophilic substitution to offer anion conductivity, e.g., via reaction with trimethylamine. Further ion exchange reactions can then be performed to make the membrane hydroxide conductive. The crosslinked membranes described herein exhibit a mechanical strength improvement of 200% compared to unmodified SBS, while maintaining high hydroxide conductivity.
    Type: Grant
    Filed: April 6, 2021
    Date of Patent: May 21, 2024
    Assignee: Rensselaer Polytechnic Institute
    Inventors: Chulsung Bae, Chang Y. Ryu, Ding Tian
  • Patent number: 11987679
    Abstract: The electrochemical energy conversion system include an anode, a cathode, and a proton exchange membrane disposed between the anode and the cathode. The proton exchange membrane includes a polymer having a hard block polymer, a soft block polymer, and one or more hydrophilic functional groups attached to the soft block polymer. The glass transition temperature of the hard block polymer is higher than a glass transition temperature of the soft block polymer, such that the hard block polymer is non-elastic and the soft block polymer is elastic at a desired operating temperature. The hydrophilic functional groups are attached to the soft block polymer via a thiol-ene reaction to modify double bonds in the soft block polymer.
    Type: Grant
    Filed: December 6, 2018
    Date of Patent: May 21, 2024
    Assignee: Rensselaer Polytechnic Institute
    Inventor: Chulsung Bae
  • Patent number: 11987664
    Abstract: Embodiments of the invention relate to a novel class of polymers with superior mechanical properties and chemical stability, as compared to known polymers. These polymers are particularly well suited for use in anion exchange membranes (AEMs), including those employed in fuel cells. Novel methods for the manufacture of these polymers are also described.
    Type: Grant
    Filed: January 6, 2022
    Date of Patent: May 21, 2024
    Assignee: Rensselaer Polytechnic Institute
    Inventors: Chulsung Bae, Woo-Hyung Lee
  • Publication number: 20240157353
    Abstract: The electrochemical energy conversion system of the present disclosure includes an anode, a cathode, and an ion exchange membrane including a polymer having an aromatic polymer chain and an alkylated substrate including an alkyl chain, and at least one ionic group. The alkylated substrate is bound to at least one aromatic group in the polymer chain via Friedel-Crafts alkylation of the at least one aromatic group. The alkylation reaction utilizes a haloalkylated tertiary alcohol or a haloalkylated alkene as a precursor. In the presence of an acid catalyst, a carbocation is generated in the precursor which reacts with the aromatic rings of the polymer chain. The at least one ionic group is then replaced with a desired cationic or anionic group using a substitution reaction. The membranes exhibit advantageous stability achieved through a simplified and scalable reaction scheme.
    Type: Application
    Filed: October 17, 2023
    Publication date: May 16, 2024
    Inventors: Chulsung Bae, Eun Joo Park, Sangtaik Noh, Michael Pagels
  • Publication number: 20240141097
    Abstract: Embodiments of the invention relate to a novel class of polymers with superior mechanical properties and chemical stability, as compared to known polymers. These polymers are particularly well suited for use in anion exchange membranes (AEMs), including those employed in fuel cells. Novel methods for the manufacture of these polymers are also described.
    Type: Application
    Filed: October 24, 2023
    Publication date: May 2, 2024
    Inventors: Chulsung Bae, Woo-Hyung Lee
  • Patent number: 11969723
    Abstract: An anion exchange membrane is composed of a copolymer of 1,1-diphenylethylene and one or more styrene monomers, such as 4-tert-butylstyrene. The copolymer includes a backbone substituted with a plurality of ionic groups coupled to phenyl groups on the backbone via hydrocarbyl tethers between about 1 and about 7 carbons in length. High-temperature conditions enabled by these copolymers enhance conductivity performance, making them particularly suitable for use in anion exchange membranes in fuel cells, electrolyzers employing hydrogen, ion separations, etc. The properties of the membranes can be tuned via the degree of functionalization of the phenyl groups and selection of the functional groups, such as quaternary ammonium groups. Several processes can be used to incorporate the desired ionic functional groups into the polymers, such as chloromethylation, radical bromination, Friedel-Crafts acylation and alkylation, sulfonation followed by amination, or combinations thereof.
    Type: Grant
    Filed: September 2, 2022
    Date of Patent: April 30, 2024
    Assignee: Rensselaer Polytechnic Institute
    Inventors: Sangwoo Lee, Chulsung Bae, Carrie Lynn Trant
  • Patent number: 11938472
    Abstract: The anion exchange membranes exhibit enhanced chemical stability and ion conductivity when compared with traditional styrene-based alkaline anion exchange membranes. A copolymer backbone is polymerized from a reaction medium that includes a diphenylalkylene and an alkadiene. The copolymer includes a plurality of pendant phenyl groups. The diphenyl groups on the polymer backbone are functionalized with one or more haloalkylated precursor substrates. The terminal halide from the precursor substrate can then be substituted with a desired ionic group. The diphenylethylene-based alkaline anion exchange membranes lack the ?-hydrogens sharing tertiary carbons with phenyl groups from polystyrene or styrene-based precursor polymers, resulting in higher chemical stability. The ionic groups are also apart from each other by about 3 to 6 carbons in the polymer backbone, enhancing ion conductivity. These membrane are advantageous for use in fuel cells, electrolyzers employing hydrogen, ion separations, etc.
    Type: Grant
    Filed: November 16, 2021
    Date of Patent: March 26, 2024
    Assignee: Rensselaer Polytechnic Institute
    Inventors: Sangwoo Lee, Chulsung Bae, Musashi J. Briem, Sungmin Park
  • Patent number: 11918959
    Abstract: An anion exchange membrane is made by mixing 2 trifluoroMethyl Ketone [nominal] (1.12 g, 4.53 mmol), 1 BiPhenyl (0.70 g, 4.53 mmol), methylene chloride (3.0 mL), trifluoromethanesulfonic acid (TFSA) (3.0 mL) to produce a pre-polymer. The pre-polymer is then functionalized to produce an anion exchange polymer. The pre-polymer may be functionalized with trimethylamamine in solution with water. The pre-polymer may be imbibed into a porous scaffold material, such as expanded polytetrafluoroethylene to produce a composite anion exchange membrane.
    Type: Grant
    Filed: November 15, 2021
    Date of Patent: March 5, 2024
    Assignee: FFI IONIX IP, INC.
    Inventors: Bamdad Bahar, Chulsung Bae
  • Patent number: 11834550
    Abstract: Embodiments of the invention relate to a novel class of polymers with superior mechanical properties and chemical stability, as compared to known polymers. These polymers are particularly well suited for use in anion exchange membranes (AEMs), including those employed in fuel cells. Novel methods for the manufacture of these polymers are also described.
    Type: Grant
    Filed: February 23, 2022
    Date of Patent: December 5, 2023
    Assignee: Rensselaer Polytechnic Institute
    Inventors: Chulsung Bae, Woo-Hyung Lee
  • Patent number: 11826746
    Abstract: The electrochemical energy conversion system of the present disclosure includes an anode, a cathode, and an ion exchange membrane including a polymer having an aromatic polymer chain and an alkylated substrate including an alkyl chain, and at least one ionic group. The alkylated substrate is bound to at least one aromatic group in the polymer chain via Friedel-Crafts alkylation of the at least one aromatic group. The alkylation reaction utilizes a haloalkylated tertiary alcohol or a haloalkylated alkene as a precursor. In the presence of an acid catalyst, a carbocation is generated in the precursor which reacts with the aromatic rings of the polymer chain. The at least one ionic group is then replaced with a desired cationic or anionic group using a substitution reaction. The membranes exhibit advantageous stability achieved through a simplified and scalable reaction scheme.
    Type: Grant
    Filed: April 8, 2022
    Date of Patent: November 28, 2023
    Assignee: Rensselaer Polytechnic Institute
    Inventors: Chulsung Bae, Eun Joo Park, Sangtaik Noh, Michael Pagels
  • Publication number: 20230250207
    Abstract: Disclosed herein in various embodiments are aryl-ether free polyaromatic polymers based on random copolymer architecture with two, three, or more aromatic ring components and methods of preparing those polymers. The polymers of the present disclosure can be used as ion exchange membranes, e.g., as anion exchange membranes, and ionomer binders in alkaline electrochemical devices.
    Type: Application
    Filed: February 6, 2023
    Publication date: August 10, 2023
    Applicant: ORION POLYMER CORP.
    Inventors: Chulsung Bae, Gregory Kline, Bharat Shrimant, Ding Tian, Xiaofeng Wang, Yu Seung Kim, Eun Joo Park, Santosh Adhikari
  • Patent number: 11621433
    Abstract: Hydrocarbon proton exchange membranes are disclosed that are composed of a material including a hydrophobic main chain, and acidic side chains. The main chain includes a polyaryl structure that is substantially free of ether linkages and also includes a fluoromethyl substituted carbon. The acidic side chains include a hydrocarbon tether terminated by a strongly acidic group, such as a fluoroalkyl sulfonate group. Chemical stability of the material is increased by removing the ether linkages from the main chain. The hydrophobic main chain and substantially hydrophilic side chains create a phase-separated morphology that affords enhanced transport of protons and water across the membrane even at low relative humidity levels. These materials are advantageous as membranes for use in fuel cells, redox flow batteries, water hydrolysis systems, sensors, electrochemical hydrogen compressors, actuators, water purifiers, gas separators, etc.
    Type: Grant
    Filed: December 20, 2017
    Date of Patent: April 4, 2023
    Assignee: RENSSELAER POLYTECHNIC INSTITUTE
    Inventors: Chulsung Bae, Eun Joo Park, Junyoung Han
  • Publication number: 20230096778
    Abstract: The present disclosure relates, in part, to polymers having a graft chain and/or a cyclic amino group. In particular examples, the graft chain and/or the cyclic amino group provides enhanced hydrophilicity, alkaline stability, and/or anion solvation. Compounds, compositions, and methods are described herein.
    Type: Application
    Filed: January 22, 2021
    Publication date: March 30, 2023
    Inventors: Chulsung Bae, Gregory Kline