Patents by Inventor Chulsung Bae
Chulsung Bae has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20260062547Abstract: An ion exchange membrane material is composed of a crosslinked polymer network including a first poly(styrene-b-ethylene-r-butylene-b-styrene) triblock copolymer (SEBS), and second SEBS, and a linker crosslinking the first SEBS and the second SEBS. At least one phenyl group from the first SEBS and the second SEBS is functionalized with an alkyl group, and the carbon at the benzylic position of these alkyl groups is saturated with at least two additional alkyl groups. The linker is a diamine bound to the alkyl functional groups. The ion exchange membrane material is made via a substantially simultaneous quaternization and crosslinking reaction between the diamine linker and SEBS functionalized with alkyl halide groups. Increasing concentration of crosslinker produces membranes with reduced water uptake, leading to an expectation of enhanced stability under hydrated conditions and greater durability. Advantageously, this reduction in water uptake came with little change to ion exchange capacity.Type: ApplicationFiled: September 15, 2025Publication date: March 5, 2026Applicant: Rensselaer Polytechnic InstituteInventors: Chulsung Bae, Jong Yeob Jeon, Junyoung Han, Sangtaik Noh
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Publication number: 20250382429Abstract: Ion exchange membranes for use in electrochemical energy conversion and storage applications include copolymers having a backbone produced from an olefin, such as ethylene, and a cyclic olefin, such as norbornene. Haloalkyl side chains with terminal halide groups are connected to the polymer backbone via Friedel-Crafts alkylation. The halide groups are then replaced with ionic groups via substitution. The ion exchange membrane material can then be cast or impregnated into a reinforcing mesh to form cation exchange membrane or anion exchange membranes. Rigidity of the ion exchange membranes can be controlled by varying the ratio of olefin to cyclic olefin in the polymer backbone.Type: ApplicationFiled: August 15, 2025Publication date: December 18, 2025Applicant: Rensselaer Polytechnic InstituteInventors: CHULSUNG BAE, JONG YEOB JEON
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Patent number: 12448508Abstract: An ion exchange membrane material is composed of a crosslinked polymer network including a first poly(styrene-b-ethylene-r-butylene-b-styrene) triblock copolymer (SEBS), and second SEBS, and a linker crosslinking the first SEBS and the second SEBS. At least one phenyl group from the first SEBS and the second SEBS is functionalized with an alkyl group, and the carbon at the benzylic position of these alkyl groups is saturated with at least two additional alkyl groups. The linker is a diamine bound to the alkyl functional groups. The ion exchange membrane material is made via a substantially simultaneous quaternization and crosslinking reaction between the diamine linker and SEBS functionalized with alkyl halide groups. Increasing concentration of crosslinker in produces membranes with reduced water uptake, leading to an expectation of enhanced stability under hydrated conditions and greater durability. Advantageously, this reduction in water uptake came with little change to ion exchange capacity.Type: GrantFiled: April 24, 2019Date of Patent: October 21, 2025Assignee: Rensselaer Polytechnic InstituteInventors: Chulsung Bae, Jong Yeob Jeon, Junyoung Han, Sangtaik Noh
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Patent number: 12410289Abstract: Ion exchange membranes for use in electrochemical energy conversion and storage applications include copolymers having a backbone produced from an olefin, such as ethylene, and a cyclic olefin, such as norbornene. Haloalkyl side chains with terminal halide groups are connected to the polymer backbone via Friedel-Crafts alkylation. The halide groups are then replaced with ionic groups via substitution. The ion exchange membrane material can then be cast or impregnated into a reinforcing mesh to form cation exchange membrane or anion exchange membranes. Rigidity of the ion exchange membranes can be controlled by varying the ratio of olefin to cyclic olefin in the polymer backbone.Type: GrantFiled: October 7, 2019Date of Patent: September 9, 2025Assignee: Rensselaer Polytechnic InstituteInventors: Chulsung Bae, Jong Yeob Jeon
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Patent number: 12383872Abstract: An anion exchange membrane is made by mixing 2 trifluoroMethyl Ketone [nominal] (1.12 g, 4.53 mmol), 1 BiPhenyl (0.70 g, 4.53 mmol), methylene chloride (3.0 mL), trifluoromethanesulfonic acid (TFSA) (3.0 mL) to produce a pre-polymer. The pre-polymer is then functionalized to produce an anion exchange polymer. The pre-polymer may be functionalized with trimethylamine in solution with water. The pre-polymer may be imbibed into a porous scaffold material, such as expanded polytetrafluoroethylene to produce a composite anion exchange membrane.Type: GrantFiled: March 4, 2024Date of Patent: August 12, 2025Inventors: Bamdad Bahar, Chulsung Bae
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Patent number: 12338333Abstract: The electrochemical energy conversion system include an anode, a cathode, and a proton exchange membrane disposed between the anode and the cathode. The proton exchange membrane includes a polymer having a hard block polymer, a soft block polymer, and one or more hydrophilic functional groups attached to the soft block polymer. The glass transition temperature of the hard block polymer is higher than a glass transition temperature of the soft block polymer, such that the hard block polymer is non-elastic and the soft block polymer is elastic at a desired operating temperature. The hydrophilic functional groups are attached to the soft block polymer via a thiol-ene reaction to modify double bonds in the soft block polymer.Type: GrantFiled: April 22, 2024Date of Patent: June 24, 2025Assignee: Rensselaer Polytechnic InstituteInventor: Chulsung Bae
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Patent number: 12318770Abstract: The electrochemical energy conversion system of the present disclosure includes an anode, a cathode, and an ion exchange membrane including a polymer having an aromatic polymer chain and an alkylated substrate including an alkyl chain, and at least one ionic group. The alkylated substrate is bound to at least one aromatic group in the polymer chain via Friedel-Crafts alkylation of the at least one aromatic group. The alkylation reaction utilizes a haloalkylated tertiary alcohol or a haloalkylated alkene as a precursor. In the presence of an acid catalyst, a carbocation is generated in the precursor which reacts with the aromatic rings of the polymer chain. The at least one ionic group is then replaced with a desired cationic or anionic group using a substitution reaction. The membranes exhibit advantageous stability achieved through a simplified and scalable reaction scheme.Type: GrantFiled: October 17, 2023Date of Patent: June 3, 2025Assignee: Rensselaer Polytechnic InstituteInventors: Chulsung Bae, Eun Joo Park, Sangtaik Noh, Michael Pagels
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Patent number: 12258440Abstract: Embodiments of the invention relate to a novel class of polymers with superior mechanical properties and chemical stability, as compared to known polymers. These polymers are particularly well suited for use in anion exchange membranes (AEMs), including those employed in fuel cells. Novel methods for the manufacture of these polymers are also described.Type: GrantFiled: October 24, 2023Date of Patent: March 25, 2025Assignee: Rensselaer Polytechnic InstituteInventors: Chulsung Bae, Woo-Hyung Lee
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Patent number: 12220691Abstract: An anion exchange membrane is composed of a copolymer of 1,1-diphenylethylene and one or more styrene monomers, such as 4-tert-butylstyrene. The copolymer includes a backbone substituted with a plurality of ionic groups coupled to phenyl groups on the backbone via hydrocarbyl tethers between about 1 and about 7 carbons in length. High-temperature conditions enabled by these copolymers enhance conductivity performance, making them particularly suitable for use in anion exchange membranes in fuel cells, electrolyzers employing hydrogen, ion separations, etc. The properties of the membranes can be tuned via the degree of functionalization of the phenyl groups and selection of the functional groups, such as quaternary ammonium groups. Several processes can be used to incorporate the desired ionic functional groups into the polymers, such as chloromethylation, radical bromination, Friedel-Crafts acylation and alkylation, sulfonation followed by amination, or combinations thereof.Type: GrantFiled: March 18, 2024Date of Patent: February 11, 2025Assignee: Rensselaer Polytechnic InstituteInventors: Sangwoo Lee, Chulsung Bae, Carrie Lynn Trant
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Publication number: 20240309139Abstract: Disclosed herein in various embodiments are aryl-ether free polyaromatic polymers based on random copolymer architecture with two, three, or more aromatic ring components and methods of preparing those polymers. The polymers of the present disclosure can be used as ion exchange membranes, e.g., as anion exchange membranes, and ionomer binders in alkaline electrochemical devices.Type: ApplicationFiled: May 21, 2024Publication date: September 19, 2024Applicant: ORION POLYMER CORP.Inventors: Chulsung Bae, Gregory Kline, Bharat Shrimant, Ding Tian, Xiaofeng Wang, Yu Seung Kim, Eun Joo Park, Santosh Adhikari
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Publication number: 20240286123Abstract: An anion exchange membrane is composed of a copolymer of 1,1-diphenylethylene and one or more styrene monomers, such as 4-tert-butylstyrene. The copolymer includes a backbone substituted with a plurality of ionic groups coupled to phenyl groups on the backbone via hydrocarbyl tethers between about 1 and about 7 carbons in length. High-temperature conditions enabled by these copolymers enhance conductivity performance, making them particularly suitable for use in anion exchange membranes in fuel cells, electrolyzers employing hydrogen, ion separations, etc. The properties of the membranes can be tuned via the degree of functionalization of the phenyl groups and selection of the functional groups, such as quaternary ammonium groups. Several processes can be used to incorporate the desired ionic functional groups into the polymers, such as chloromethylation, radical bromination, Friedel-Crafts acylation and alkylation, sulfonation followed by amination, or combinations thereof.Type: ApplicationFiled: March 18, 2024Publication date: August 29, 2024Applicant: RENSSELAER POLYTECHNIC INSTITUTEInventors: Sangwoo LEE, Chulsung BAE, Carrie Lynn TRANT
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Publication number: 20240286090Abstract: An anion exchange membrane is made by mixing 2 trifluoroMethyl Ketone [nominal] (1.12 g, 4.53 mmol), 1 BiPhenyl (0.70 g, 4.53 mmol), methylene chloride (3.0 mL), trifluoromethanesulfonic acid (TFSA) (3.0 mL) to produce a pre-polymer. The pre-polymer is then functionalized to produce an anion exchange polymer. The pre-polymer may be functionalized with trimethylamamine in solution with water. The pre-polymer may be imbibed into a porous scaffold material, such as expanded polytetrafluoroethylene to produce a composite anion exchange membrane.Type: ApplicationFiled: March 4, 2024Publication date: August 29, 2024Inventors: Bamdad Bahar, Chulsung Bae
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Publication number: 20240279413Abstract: The electrochemical energy conversion system include an anode, a cathode, and a proton exchange membrane disposed between the anode and the cathode. The proton exchange membrane includes a polymer having a hard block polymer, a soft block polymer, and one or more hydrophilic functional groups attached to the soft block polymer. The glass transition temperature of the hard block polymer is higher than a glass transition temperature of the soft block polymer, such that the hard block polymer is non-elastic and the soft block polymer is elastic at a desired operating temperature. The hydrophilic functional groups are attached to the soft block polymer via a thiol-ene reaction to modify double bonds in the soft block polymer.Type: ApplicationFiled: April 22, 2024Publication date: August 22, 2024Applicant: RENSSELAER POLYTECHNIC INSTITUTEInventor: Chulsung BAE
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Publication number: 20240261774Abstract: The anion exchange membranes exhibit enhanced chemical stability and ion conductivity when compared with traditional styrene-based alkaline anion exchange membranes. A copolymer backbone is polymerized from a reaction medium that includes a diphenylalkylene and an alkadiene. The copolymer includes a plurality of pendant phenyl groups. The diphenyl groups on the polymer backbone are functionalized with one or more haloalkylated precursor substrates. The terminal halide from the precursor substrate can then be substituted with a desired ionic group. The diphenylethylene-based alkaline anion exchange membranes lack the ?-hydrogens sharing tertiary carbons with phenyl groups from polystyrene or styrene-based precursor polymers, resulting in higher chemical stability. The ionic groups are also apart from each other by about 3 to 6 carbons in the polymer backbone, enhancing ion conductivity. These membrane are advantageous for use in fuel cells, electrolyzers employing hydrogen, ion separations, etc.Type: ApplicationFiled: March 4, 2024Publication date: August 8, 2024Applicant: RENSSELAER POLYTECHNIC INSTITUTEInventors: Sangwoo LEE, Chulsung BAE, Musashi J. BRIEM, Sungmin PARK
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Patent number: 12027731Abstract: Ion exchange membranes materials according to the present disclosure exhibit improved conductivity at low and intermediate relative humidity without sacrificing mechanical strength. Polymers are provided that include a backbone with one or more aryl groups, a halocarbyl group, and a halocarbyl side chain attached to the backbone, wherein the halocarbyl side chain includes a halide separated from the backbone by a hydrocarbyl chain, a hydrocarbyl ring, or combinations thereof. The halide is substituted with a tertiary amine and halide anions are then exchanged with hydroxide anions. The polymers are then contacted with phosphoric acid, which is deprotonated by the hydroxide ions, forming anions which enhance interactions with adjacent quaternary ammonium groups and induce excess phosphoric acid molecules to cluster around those quaternary ammonium groups. The membranes exhibit negligible dopant leaching even at high relative humidity.Type: GrantFiled: November 26, 2019Date of Patent: July 2, 2024Assignee: Rensselaer Polytechnic InstituteInventors: Chulsung Bae, Ding Tian
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Patent number: 12024576Abstract: Disclosed herein in various embodiments are aryl-ether free polyaromatic polymers based on random copolymer architecture with two, three, or more aromatic ring components and methods of preparing those polymers. The polymers of the present disclosure can be used as ion exchange membranes, e.g., as anion exchange membranes, and ionomer binders in alkaline electrochemical devices.Type: GrantFiled: February 6, 2023Date of Patent: July 2, 2024Assignee: ORION POLYMER CORP.Inventors: Chulsung Bae, Gregory Kline, Bharat Shrimant, Ding Tian, Xiaofeng Wang, Yu Seung Kim, Eun Joo Park, Santosh Adhikari
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Patent number: 11987664Abstract: Embodiments of the invention relate to a novel class of polymers with superior mechanical properties and chemical stability, as compared to known polymers. These polymers are particularly well suited for use in anion exchange membranes (AEMs), including those employed in fuel cells. Novel methods for the manufacture of these polymers are also described.Type: GrantFiled: January 6, 2022Date of Patent: May 21, 2024Assignee: Rensselaer Polytechnic InstituteInventors: Chulsung Bae, Woo-Hyung Lee
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Patent number: 11987679Abstract: The electrochemical energy conversion system include an anode, a cathode, and a proton exchange membrane disposed between the anode and the cathode. The proton exchange membrane includes a polymer having a hard block polymer, a soft block polymer, and one or more hydrophilic functional groups attached to the soft block polymer. The glass transition temperature of the hard block polymer is higher than a glass transition temperature of the soft block polymer, such that the hard block polymer is non-elastic and the soft block polymer is elastic at a desired operating temperature. The hydrophilic functional groups are attached to the soft block polymer via a thiol-ene reaction to modify double bonds in the soft block polymer.Type: GrantFiled: December 6, 2018Date of Patent: May 21, 2024Assignee: Rensselaer Polytechnic InstituteInventor: Chulsung Bae
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Patent number: 11987681Abstract: An anion exchange membrane is provided by converting carbon-carbon double bonds in the backbone of polystyrene-block-polybutadiene-block-polystyrene (SBS) into epoxide groups. Unmodified SBS is first partially hydrogenated to remove about 65% to about 90% of carbon-carbon double bonds. The remaining double bonds are then converted to epoxide groups to form an epoxidized SBS. UV-initiated ring opening reactions between the epoxidized SBS and haloalkyloxiranes are then employed to simultaneously functionalize and crosslink the epoxidized SBS. The halide groups in the crosslinked polymer network can be replaced via nucleophilic substitution to offer anion conductivity, e.g., via reaction with trimethylamine. Further ion exchange reactions can then be performed to make the membrane hydroxide conductive. The crosslinked membranes described herein exhibit a mechanical strength improvement of 200% compared to unmodified SBS, while maintaining high hydroxide conductivity.Type: GrantFiled: April 6, 2021Date of Patent: May 21, 2024Assignee: Rensselaer Polytechnic InstituteInventors: Chulsung Bae, Chang Y. Ryu, Ding Tian
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Publication number: 20240157353Abstract: The electrochemical energy conversion system of the present disclosure includes an anode, a cathode, and an ion exchange membrane including a polymer having an aromatic polymer chain and an alkylated substrate including an alkyl chain, and at least one ionic group. The alkylated substrate is bound to at least one aromatic group in the polymer chain via Friedel-Crafts alkylation of the at least one aromatic group. The alkylation reaction utilizes a haloalkylated tertiary alcohol or a haloalkylated alkene as a precursor. In the presence of an acid catalyst, a carbocation is generated in the precursor which reacts with the aromatic rings of the polymer chain. The at least one ionic group is then replaced with a desired cationic or anionic group using a substitution reaction. The membranes exhibit advantageous stability achieved through a simplified and scalable reaction scheme.Type: ApplicationFiled: October 17, 2023Publication date: May 16, 2024Inventors: Chulsung Bae, Eun Joo Park, Sangtaik Noh, Michael Pagels