Patents by Inventor Chun-Fai Cheng

Chun-Fai Cheng has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20130280875
    Abstract: A method includes forming a gate structure over a semiconductor substrate. The gate structure defines a channel region in the semiconductor substrate. Trenches are formed in the semiconductor substrate, and the trenches are interposed by the channel region. A first semiconductor layer is epitaxially grown in the trenches, and the first semiconductor layer has a first dopant with a first dopant concentration. A second semiconductor layer is epitaxially grown over the first semiconductor layer, and the second semiconductor layer has a second dopant with a second dopant concentration. The second dopant has an electrical carrier type opposite to an electrical carrier type of the first dopant.
    Type: Application
    Filed: June 18, 2013
    Publication date: October 24, 2013
    Inventors: Chun-Fai CHENG, Li-Ping HUANG, Ka-Hing FUNG
  • Patent number: 8558289
    Abstract: A transistor includes a gate electrode disposed over a substrate. At least one composite strain structure is disposed adjacent to a channel below the gate electrode. The at least one composite strain structure includes a first strain region within the substrate. A second strain region is disposed over the first strain region. At least a portion of the second strain region is disposed within the substrate.
    Type: Grant
    Filed: June 7, 2010
    Date of Patent: October 15, 2013
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Chun-Fai Cheng, Hsueh-Chang Sung, Kuan-Yu Chen, Hsien-Hsin Lin, Fung Ka Hing
  • Patent number: 8535998
    Abstract: The present disclosure discloses an exemplary method for fabricating a gate structure comprising depositing and patterning a dummy oxide layer and a dummy gate electrode layer on a substrate; surrounding the dummy oxide layer and the dummy gate electrode layer with a sacrificial layer; surrounding the sacrificial layer with a nitrogen-containing dielectric layer; surrounding the nitrogen-containing dielectric layer with an interlayer dielectric layer; removing the dummy gate electrode layer; removing the dummy oxide layer; removing the sacrificial layer to form an opening in the nitrogen-containing dielectric layer; and depositing a gate dielectric; and depositing a gate electrode.
    Type: Grant
    Filed: March 9, 2010
    Date of Patent: September 17, 2013
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Fung Ka Hing, Haiting Wang, Han-Ting Tsai, Chun-Fai Cheng, Wei-Yuan Lu, Hsien-Ching Lo, Kuan-Chung Chen
  • Patent number: 8502316
    Abstract: An integrated circuit structure includes a semiconductor substrate including an active region. A first shallow trench isolation (STI) region adjoins a first side of the active region. A gate electrode of a MOS device is over the active region and the first STI region. A source/drain stressor region of the MOS device includes a portion in the semiconductor substrate and adjacent the gate electrode. A trench is formed in the semiconductor substrate and adjoining a second side of the active region. The trench has a bottom no lower than a bottom of the source/drain region. An inter-layer dielectric (ILD) extends from over the gate electrode to inside the trench, wherein a portion of the ILD in the trench forms a second STI region. The second STI region and the source/drain stressor region are separated from each other by, and adjoining, a portion of the semiconductor substrate.
    Type: Grant
    Filed: February 11, 2010
    Date of Patent: August 6, 2013
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Ka-Hing Fung, Han-Ting Tsai, Chun-Fai Cheng, Haiting Wang, Wei-Yuan Lu, Hsien-Ching Lo
  • Patent number: 8482079
    Abstract: An integrated circuit device and method for manufacturing the integrated circuit device is disclosed. The disclosed device comprises a gate structure over a substrate and defining a channel region in the substrate, an epitaxial feature with a first dopant in the substrate, and an epitaxial source/drain feature with a second dopant in the substrate. The epitaxial source/drain feature is farther from the channel region than the epitaxial feature is. The second dopant has an electrical carrier type opposite to the first dopant.
    Type: Grant
    Filed: June 15, 2011
    Date of Patent: July 9, 2013
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Chun-Fai Cheng, Li-Ping Huang, Ka-Hing Fung
  • Patent number: 8445940
    Abstract: An integrated circuit device is disclosed. The disclosed device provides improved control over a surface proximity and tip depth of integrated circuit devices. An exemplary integrated circuit device disclosed herein has a surface proximity of about 1 nm to about 3 nm and a tip depth of about 5 nm to about 10 nm. The integrated circuit device having such surface proximity and tip depth includes an epi source feature and an epi drain feature defined by a first facet and a second facet of a substrate in a first direction, such as a {111} crystallographic plane of the substrate, and a third facet of the substrate in a second direction, such as a {100} crystallographic plane of the substrate.
    Type: Grant
    Filed: July 9, 2012
    Date of Patent: May 21, 2013
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Ming-Huan Tsai, Hui Ouyang, Chun-Fai Cheng, Wei-Han Fan
  • Publication number: 20130119444
    Abstract: An integrated circuit device and method for manufacturing the integrated circuit device are disclosed. The disclosed method comprises forming a wedge-shaped recess with an initial bottom surface in the substrate; transforming the wedge-shaped recess into an enlarged recess with a height greater than the height of the wedge-shaped recess; and epitaxially growing a strained material in the enlarged recess.
    Type: Application
    Filed: November 15, 2011
    Publication date: May 16, 2013
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Chun-Fai CHENG, An-Shen CHANG, Hui-Min LIN, Tsz-Mei KWOK, Hsien-Ching LO
  • Patent number: 8405160
    Abstract: The present disclosure provides a semiconductor device. The semiconductor device includes a silicon substrate. The semiconductor device includes first and second regions that are disposed in the substrate. The first and second regions have a silicon compound material. The semiconductor device includes first and second source/drain structures that are partially disposed in the first and second regions, respectively. The semiconductor device includes a first gate that is disposed over the substrate. The first gate has a first proximity to the first region. The semiconductor device includes a second gate that is disposed over the substrate. The second gate has a second proximity to the second region. The second proximity is different from the first proximity. The first source/drain structure and the first gate are portions of a first transistor, and the second source/drain structure and the second gate are portions of a second transistor.
    Type: Grant
    Filed: May 26, 2010
    Date of Patent: March 26, 2013
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Chun-Fai Cheng, Fung Ka Hing, Ming-Huan Tsai, Chun-Feng Nieh, Yimin Huang, Han-Ting Tsai, Haiting Wang
  • Patent number: 8368147
    Abstract: A semiconductor device having a strained channel and a method of manufacture thereof is provided. The semiconductor device has a gate electrode formed over a channel recess. A first recess and a second recess formed on opposing sides of the gate electrode are filled with a stress-inducing material. The stress-inducing material extends into an area wherein source/drain extensions overlap an edge of the gate electrode. In an embodiment, sidewalls of the channel recess and/or the first and second recesses may be along {111} facet planes.
    Type: Grant
    Filed: April 16, 2010
    Date of Patent: February 5, 2013
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Chun-Fai Cheng, Ka-Hing Fung, Han-Ting Tsai, Ming-Huan Tsai, Wei-Han Fan, Hsueh-Chang Sung, Haiting Wang, Wei-Yuan Lu, Hsien-Ching Lo, Kuan-Chung Chen
  • Publication number: 20130026579
    Abstract: A method for manufacturing a semiconductor device includes forming a first dummy gate on a substrate, performing a doping process to the substrate, thereby forming a source and a drain at sides of the first dummy gate, performing a first high temperature annealing to activate the source and drain, forming an inter-layer dielectric (ILD) material on the substrate, removing the first dummy gate to create an ILD trench, forming a first high-k dielectric layer within the ILD trench, forming a first dummy cap portion within the ILD trench over the first high-k dielectric layer, performing a second high-temperature annealing to reduce defects in the first high-k dielectric layer, and thereafter, replacing the first dummy cap portion with a first metal gate electrode.
    Type: Application
    Filed: July 26, 2011
    Publication date: January 31, 2013
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Wei-Yuan Lu, Kuan-Chung Chen, Chun-Fai Cheng
  • Publication number: 20120319203
    Abstract: An integrated circuit device and method for manufacturing the integrated circuit device is disclosed. The disclosed device comprises a gate structure over a substrate and defining a channel region in the substrate, an epitaxial feature with a first dopant in the substrate, and an epitaxial source/drain feature with a second dopant in the substrate. The epitaxial source/drain feature is farther from the channel region than the epitaxial feature is. The second dopant has an electrical carrier type opposite to the first dopant.
    Type: Application
    Filed: June 15, 2011
    Publication date: December 20, 2012
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Chun-Fai CHENG, Li-Ping HUANG, Ka-Hing FUNG
  • Publication number: 20120273847
    Abstract: An integrated circuit device and method for manufacturing the integrated circuit device is disclosed. The disclosed method provides improved control over a surface proximity and tip depth of integrated circuit devices. An exemplary integrated circuit device achieved by the method has a surface proximity of about 1 nm to about 3 nm and a tip depth of about 5 nm to about 10 nm. The integrated circuit device having such surface proximity and tip depth includes an epi source feature and an epi drain feature defined by a first facet and a second facet of a substrate in a first direction, such as a {111} crystallographic plane of the substrate, and a third facet of the substrate in a second direction, such as a { 100} crystallographic plane of the substrate.
    Type: Application
    Filed: July 9, 2012
    Publication date: November 1, 2012
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Ming-Huan Tsai, Hui Ouyang, Chun-Fai Cheng, Wei-Han Fan
  • Patent number: 8236659
    Abstract: An integrated circuit device and method for manufacturing the integrated circuit device is disclosed. The disclosed method provides improved control over a surface proximity and tip depth of integrated circuit device. In an embodiment, the method achieves improved control by forming a doped region and a lightly doped source and drain (LDD) region in a source and drain region of the device. The doped region is implanted with a dopant type opposite the LDD region.
    Type: Grant
    Filed: June 16, 2010
    Date of Patent: August 7, 2012
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Ming-Huan Tsai, Chun-Fai Cheng, Hui Ouyang, Yuan-Hung Chiu, Yen-Ming Chen
  • Patent number: 8216906
    Abstract: An integrated circuit device and method for manufacturing the integrated circuit device is disclosed. The disclosed method provides improved control over a surface proximity and tip depth of integrated circuit device. In an embodiment, the method achieves improved control by forming a lightly doped source and drain (LDD) region that acts as an etch stop. The LDD region may act as an etch stop during an etching process implemented to form a recess in the substrate that defines a source and drain region of the device.
    Type: Grant
    Filed: June 30, 2010
    Date of Patent: July 10, 2012
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Ming-Huan Tsai, Hui Ouyang, Chun-Fai Cheng, Wei-Han Fan
  • Publication number: 20120132957
    Abstract: A method for forming a high performance strained source-drain structure includes forming a gate structure on a substrate and forming a pocket implant region proximate to the gate structure. Spacers are formed adjacent to the gate structure. A dry etch forms a recess with a first contour; a wet etch enlarge the recess to a second contour; and a thermal etch enlarges the recess to a third contour. The source-drain structure is then formed in the recess having the third contour.
    Type: Application
    Filed: November 30, 2010
    Publication date: May 31, 2012
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Hsueh-Chang Sung, Ming-Huan Tsai, Hsien-Hsin Lin, Chun-Fai Cheng, Wei-Han Fan
  • Publication number: 20120108026
    Abstract: An integrated circuit device and method for manufacturing the integrated circuit device is disclosed. The disclosed method provides improved control over a surface proximity and tip depth of an integrated circuit device. In an embodiment, the method achieves improved control by forming a doped region and a lightly doped source and drain (LDD) region in a source and drain region of the device. The doped region is implanted with a dopant type opposite to the LDD region.
    Type: Application
    Filed: October 27, 2010
    Publication date: May 3, 2012
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Chun-Feng NIEH, Ming-Huan TSAI, Wei-Han FAN, Yimin HUANG, Chun-Fai CHENG, Han-Ting TSAI, Chii-Ming WU
  • Publication number: 20120091539
    Abstract: An exemplary semiconductor device is described, which includes a semiconductor substrate having an active region and an isolation region. The active region has a first edge which interfaces with the isolation region. A gate structure formed on the semiconductor substrate. A spacer element abuts the gate structure and overlies the first edge. In an embodiment, the isolation region is an STI structure. An epitaxy region may be formed adjacent the spacer. In embodiments, this epitaxy region is facet-free.
    Type: Application
    Filed: October 15, 2010
    Publication date: April 19, 2012
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Wei-Han Fan, Yu-Hsien Lin, Yimin Huang, Ming-Huan Tsai, Hsueh-Chang Sung, Chun-Fai Cheng
  • Publication number: 20120091540
    Abstract: In a p-type field effect transistor, a pair of spacers are formed over the top surface of a substrate. A channel recess cavity includes an indentation in the substrate top surface between the pair of spacers. A gate stack has a bottom portion in the channel recess cavity and a top portion extending outside the channel recess cavity. A source/drain (S/D) recess cavity has a bottom surface and sidewalls below the substrate top surface. The S/D recess cavity has a portion extending below the gate stack.
    Type: Application
    Filed: January 5, 2011
    Publication date: April 19, 2012
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Chun-Fai CHENG, Ka-Hing FUNG, Li-Ping HUANG, Wei-Yuan LU
  • Publication number: 20120083088
    Abstract: An integrated circuit device and method for manufacturing the integrated circuit device is disclosed. The disclosed method provides improved control over a surface proximity and tip depth of integrated circuit device. In an embodiment, the method achieves improved control by forming a doped region and a lightly doped source and drain (LDD) region in a source and drain region of the device. The doped region is implanted with a dopant type opposite the LDD region.
    Type: Application
    Filed: September 22, 2011
    Publication date: April 5, 2012
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Ming-Hsuan Tsai, Chun-Fai Cheng, Hui Ouyang, Yuan-Hung Chiu, Yen-Ming Chen
  • Publication number: 20120056276
    Abstract: The present disclosure provides a semiconductor device and methods of making wherein the semiconductor device has strained asymmetric source and drain regions. A method of fabricating the semiconductor device includes providing a substrate and forming a poly gate stack on the substrate. A dopant is implanted in the substrate at an implant angle ranging from about 10° to about 25° from perpendicular to the substrate. A spacer is formed adjacent the poly gate stack on the substrate. A source region and a drain region are etched in the substrate. A strained source layer and a strained drain layer are respectively deposited into the etched source and drain regions in the substrate, such that the source region and the drain region are asymmetric with respect to the poly gate stack. The poly gate stack is removed from the substrate and a high-k metal gate is formed using a gate-last process where the poly gate stack was removed.
    Type: Application
    Filed: September 3, 2010
    Publication date: March 8, 2012
    Applicant: Taiwan Semiconductor Manufacturing Company, Ltd., ("TSMC")
    Inventors: Chun-Fai Cheng, Ka-Hing Fung, Shyh-Wei Wang, Chin-Te Su