Abstract: An article grouping system capable of forming arrays of articles having a variable number of rows and lanes is included. The article grouping system includes an infeed carrier apparatus having an infeed carrier surface that is movable in a first direction and an outfeed carrier apparatus having an outfeed carrier surface that is movable in a section direction. A grouping apparatus comprising a plurality of carriages and a carriage drive mechanism operatively connected with each carriage. The carriage drive mechanism causes each carriage to independently move in a third direction from an article receiving zone adjacent to the infeed carrier apparatus to an article discharge zone adjacent to the outfeed carrier apparatus. A transfer apparatus includes a frame and an article stabilization member operatively connected with the frame. The article stabilization member moves from an engaging location in the article discharge zone to a disengaging location.

Abstract: An article grouping system is disclosed. The article grouping system includes a transport member movable in a first direction and an outfeed carrier apparatus having an outfeed carrier surface that is movable in a second direction. The transport member is positioned proximate to the outfeed carrier surface. The article grouping system includes a transfer apparatus having a frame and an article stabilization member operatively connected with the frame. The article stabilization member includes upstream and downstream support members spaced apart from the downstream support member in the second direction to define an article transfer receptacle. The article stabilization member moves from an engaging location proximate to the transport member to a variable disengaging location adjacent to the outfeed carrier surface and back to the engaging location.

Abstract: A method of transferring a plurality of articles onto an outfeed carrier is provided. The method includes: advancing a plurality of articles in a first direction; advancing an outfeed carrier surface of an outfeed carrier apparatus in a second direction at an outfeed carrier surface velocity; providing a transfer apparatus, wherein the transfer apparatus comprises a frame and an article stabilization member operatively connected with the frame; engaging the plurality of articles with the article stabilization member in the engaging location; accelerating the plurality of articles in the second direction to transfer the plurality of articles from the transport member to the outfeed carrier surface; decelerating the plurality of articles between the engaging zone and the discharge zone to substantially match the velocity of the plurality of articles and the outfeed carrier surface velocity; and disengaging the plurality of articles from the article stabilization member in the placement location.

Abstract: An adjustable carriage for receiving and moving articles on a manufacturing line is provided that includes a first base portion and a second base. A first support member is connected with and extends substantially orthogonal to the first base portion and a second support member is connected with and extending substantially orthogonal to the second base portion. The first and second support members and the base combine to define an article receiving compartment having a compartment width. The base is positionable in a first configuration and a second configuration. In the first configuration the first base portion is positioned relative to the second base portion such that the compartment width is defined by a first length. In the second configuration the first base portion is positioned relative to the second base portion such that the compartment width is defined by a second length that is different from the second length.

Abstract: An apparatus for advancing articles or tooling includes a frame having a first portion and a second portion spaced apart and opposing the first portion. The first and second portions each comprise an outer track and an inner track that extend parallel with the outer track. The outer and inner tracks define a machine direction. The apparatus includes a first transport member and as second transport member. The first and second transport members are defined by a first end portion, a second end portion, and a central portion separating the first and second end portions. The first and second end portions of the first and second transport members are at least partially nestable.

Abstract: An apparatus includes a frame defining a machine direction. The apparatus includes first and second transport members operatively engaged with the frame. The apparatus includes first carriage and second carriage drive mechanisms each having a carriage drive belt, a drive shaft, and a sprocket drive belt operatively engaged with the drive shaft. The carriage drive belts are operatively engaged with the carriage drive mechanisms and operatively connected with the respective transport member such that the carriage drive belt moves the transport member in the machine direction about an endless loop. The sprocket drive belts engage the drive mechanism in a position of the drive mechanism not connected with the carriage drive belt.

Abstract: The present disclosure is directed to a method of transferring discrete articles between a transfer assembly and an apparatus comprising a head. The transfer assembly comprises a frame defining a first rotation axis and a transfer member comprising a transfer surface configured to receive one of the discrete articles. The method comprises rotating the transfer member of the transfer assembly about the first rotation axis at a substantially constant angular velocity, maintaining the transfer surface at a substantially constant minimum distance away from a surface of the head at a point of discrete article transfer, and rotating the head of the apparatus about a second rotation axis at a plurality of angular velocities. A first angular velocity of the head is substantially constant at the point of discrete article transfer.

Abstract: An article feed system for aligning and singulating incoming articles includes a rotatable upper rim surface and an article delivery device that delivers articles received by the article delivery device to the upper rim surface. A drive system is operatively connected to the outer bowl that rotates the outer bowl. A guide wall extends upwardly above the upper rim surface that guides the articles travelling along the upper rim surface toward an exit opening in the guide wall. A vertically oriented article engaging-type conveyor is at the exit opening in the guide wall. The vertically oriented article engaging-type conveyor includes a moving article engaging surface that is exposed to the exit opening in the guide wall for receiving the articles when they exit the exit opening.

Abstract: The present disclosure provides a method of transferring discrete articles from a transfer assembly to an apparatus comprising a head. The transfer assembly comprises a frame defining a first rotation axis and a transfer member. The method comprises rotating the transfer member about the first rotation axis and maintaining a transfer surface of the transfer member at a substantially constant minimum distance away from a surface of the head at a point of discrete article transfer. The transfer surface is moved at a first substantially constant tangential velocity at the point of discrete article transfer. The method further comprises rotating the head of the apparatus about a second rotation axis. The surface of the head is moved at a second substantially constant tangential velocity at the point of discrete article transfer. The second tangential velocity of the head is greater than the first tangential velocity of the transfer surface.

Abstract: An adjustment mechanism for adjusting the configuration of the pockets of a star wheel conveyor is disclosed. The adjustment mechanism may be in the form of a support and an adjustment element movably connected to the support. The adjustment element is movable to contact one or more of the rotatable elements of a star wheel conveyor in order to adjust the rotational position of the individual rotatable element(s) to set the dimensions of pockets for the articles to be conveyed. The adjustment mechanism can form part of a star wheel conveyor system comprising a star wheel and such mechanism(s).

Abstract: A universally adjustable star wheel for conveying articles on an automated handling line is disclosed. In one embodiment, the adjustable star wheel includes rotatable elements that are configured to rotate around a central axis. Each rotatable element has a central axis, a periphery, and at least one control surface for assisting in controlling the article being conveyed. The control surfaces on the rotatable elements are arranged to together form at least one pocket for the article, wherein the pocket has a width and a depth. The angle defining the control surface on at least one rotatable element is different from the angle of another rotatable element to form the depth of at least a portion of the pocket. In this embodiment, the boundaries of the pocket are configured solely by at least partially rotating at least some of the rotatable elements to adjust the location of the control surfaces of the different rotatable elements to form a pocket for the article being conveyed.

Abstract: A method for adjusting the rotational position of a rotatable element of a rotary device. The rotary device can be: a filler, capper, labeler, a star wheel conveyor, or other rotary device. The rotary device can be part of a system that includes an adjustment mechanism having at least a portion disposed radially outside the rotatable element. The adjustment mechanism includes an adjustment element positioned to engage the rotatable element. The method includes moving the adjustment element and/or rotating the rotatable element(s) so that the adjustment element engages a rotatable element to adjust the position of the rotatable element. In some cases, the same motor that rotates the rotary device about the axis to convey articles is used to assist in engaging the adjustment element and the rotatable element to adjust the position of the rotatable element.

Abstract: The present disclosure is directed to a method of transferring discrete articles from or to a moving carrier member using a transfer assembly. The transfer assembly comprises a frame defining a rotation axis and a transfer member comprising a transfer surface configured to receive one of the discrete articles. The method comprises rotating the transfer member about the rotation axis and maintaining the transfer surface at a substantially constant minimum distance away from the moving carrier member at the point of discrete article transfer.

Abstract: The present disclosure is directed to a transfer assembly for transferring discrete articles from or to a moving carrier member. The transfer assembly comprises a frame defining a rotation axis. The frame comprises a track having a circumferential shape surrounding the rotation axis. The transfer assembly comprises transfer members movably engaged with the track, each having a transfer surface. The transfer assembly comprises a wheel engaged with the frame and configured to rotate about the rotation axis. The wheel is engaged with the transfer members. As the wheel rotates about the rotation axis, the transfer members circumnavigate about a path about the rotation axis in correspondence with the track. The shape of the track causes the transfer surfaces to move radially relative to the rotation axis while the transfer surfaces are maintained a substantially constant distance away from the moving carrier member at the point of discrete article transfer.

Abstract: The present disclosure is directed to a transfer assembly for transferring discrete articles from or to a moving carrier member. The transfer assembly comprises a frame defining a rotation axis. The frame comprises a track having a circumferential shape surrounding the rotation axis. The transfer assembly comprises transfer members movably engaged with the track, each having a transfer surface. The transfer assembly comprises a wheel engaged with the frame and configured to rotate about the rotation axis. The wheel is engaged with the transfer members. As the wheel rotates about the rotation axis, the transfer members circumnavigate about a path about the rotation axis in correspondence with the track. The shape of the track causes the transfer surfaces to move radially relative to the rotation axis while the transfer surfaces are maintained a substantially constant distance away from the moving carrier member at the point of discrete article transfer.

Abstract: A carrier member is configured to convey one or more webs and to receive a discrete absorbent article from a transfer assembly. The transfer assembly comprises a transfer member having a transfer surface. The transfer surface is configured to engage the discrete article. The carrier member comprises a body and a resilient member positioned on the body. The resilient member has a Shore A hardness of between about 20 and about 50.

Abstract: The present disclosure is directed to a method of applying a fluid pressure to a portion of a transfer member of a transfer assembly. The transfer member rotates about a first rotation axis and comprises leading and trailing portions. The portion of the transfer member is rotatable about a second rotation axis between a first position and a second position. The method comprises providing a fluid conduit in fluid communication with the leading or trailing portion of the portion of the transfer member when the portion of the transfer member is in the first position, rotating the portion of transfer member between the first position and the second position, and maintaining the fluid conduit in fluid communication with the same of the leading or trailing portion of the portion of the transfer member after the portion of the transfer member is moved into the second position.

Abstract: The present disclosure is directed to a method of transferring discrete articles from or to a moving carrier member using a transfer assembly. The transfer assembly comprises a frame defining a rotation axis and a transfer member comprising a transfer surface configured to receive one of the discrete articles. The method comprises rotating the transfer member about the rotation axis and maintaining the transfer surface at a substantially constant minimum distance away from the moving carrier member at the point of discrete article transfer.

Abstract: The present disclosure is directed to a transfer assembly for transferring discrete articles from or to a moving carrier member. The transfer assembly comprises a frame defining a rotation axis. The frame comprises a track having a circumferential shape surrounding the rotation axis. The transfer assembly comprises transfer members movably engaged with the track, each having a transfer surface. The transfer assembly comprises a wheel engaged with the frame and configured to rotate about the rotation axis. The wheel is engaged with the transfer members. As the wheel rotates about the rotation axis, the transfer members circumnavigate about a path about the rotation axis in correspondence with the track. The shape of the track causes the transfer surfaces to move radially relative to the rotation axis while the transfer surfaces are maintained a substantially constant distance away from the moving carrier member at the point of discrete article transfer.

Abstract: The methods and apparatuses disclosed herein operate to change the orientation of an absorbent article. The apparatus includes a transfer apparatus having a frame that is rotatable about a first axis of rotation and a transfer member that is rotatable about a second axis of rotation. The method includes advancing an absorbent article in a machine direction. The absorbent article is defined by a longitudinal centerline intersected by a lateral centerline at a center. The method includes rotating the absorbent article from a first orientation where the longitudinal centerline extends in a cross direction to a second orientation where the longitudinal centerline extends in the machine direction. The method includes shifting the absorbent article such that the center of the absorbent article shifts from a first cross-directional position to a second cross-directional position. The steps of rotating the absorbent article and shifting the absorbent article may occur concurrently.