Abstract: A carrier member configured to convey one or more webs and to receive a discrete absorbent article from a transfer assembly is disclosed. The transfer assembly comprises a transfer member having a transfer surface. The transfer surface is configured to engage the discrete article. The carrier member comprises a body and a resilient member positioned on the body. The resilient member has a Shore A hardness of between about 20 and about 50.

Abstract: The present disclosure is directed to a rotation assembly for a transfer member of a transfer assembly. The rotation assembly comprises a torque transmitting assembly comprising input and output members, a link comprising a first end operably coupled to the input member and a second end comprising a follower member, a shaft comprising a first end operably coupled to the output member and a second end engaged with a portion of the transfer member, and a track. The follower is movably engaged with the track and circumnavigates about a path in correspondence with the track. The follower member is moved radially relative to a first rotation axis by the track as it circumnavigates about the path to transmit torque through the torque transmitting assembly and to the shaft. The torque causes a portion of the transfer member to rotate between a first position and a second position.

Abstract: The present disclosure is directed to a rotation assembly for a transfer member of a transfer assembly. The rotation assembly comprises a torque transmitting assembly comprising input and output members, a link comprising a first end operably coupled to the input member and a second end comprising a follower member, a shaft comprising a first end operably coupled to the output member and a second end engaged with a portion of the transfer member, and a track. The follower is movably engaged with the track and circumnavigates about a path in correspondence with the track. The follower member is moved radially relative to a first rotation axis by the track as it circumnavigates about the path to transmit torque through the torque transmitting assembly and to the shaft. The torque causes a portion of the transfer member to rotate between a first position and a second position.

Abstract: The present disclosure is directed to a method of applying a fluid pressure to a portion of a transfer member of a transfer assembly. The transfer member rotates about a first rotation axis and comprises leading and trailing portions. The portion of the transfer member is rotatable about a second rotation axis between a first position and a second position. The method comprises providing a fluid conduit in fluid communication with the leading or trailing portion of the portion of the transfer member when the portion of the transfer member is in the first position, rotating the portion of transfer member between the first position and the second position, and maintaining the fluid conduit in fluid communication with the same of the leading or trailing portion of the portion of the transfer member after the portion of the transfer member is moved into the second position.

Abstract: The present disclosure is directed to a transfer assembly for transferring discrete articles from or to a moving carrier member. The transfer assembly comprises a frame defining a rotation axis. The frame comprises a track having a circumferential shape surrounding the rotation axis. The transfer assembly comprises transfer members movably engaged with the track, each having a transfer surface. The transfer assembly comprises a wheel engaged with the frame and configured to rotate about the rotation axis. The wheel is engaged with the transfer members. As the wheel rotates about the rotation axis, the transfer members circumnavigate about a path about the rotation axis in correspondence with the track. The shape of the track causes the transfer surfaces to move radially relative to the rotation axis while the transfer surfaces are maintained a substantially constant distance away from the moving carrier member at the point of discrete article transfer.

Abstract: The present disclosure is directed to a rotation assembly for a transfer member of a transfer assembly. The rotation assembly comprises a torque transmitting assembly comprising input and output members, a link comprising a first end operably coupled to the input member and a second end comprising a follower member, a shaft comprising a first end operably coupled to the output member and a second end engaged with a portion of the transfer member, and a track. The follower is movably engaged with the track and circumnavigates about a path in correspondence with the track. The follower member is moved radially relative to a first rotation axis by the track as it circumnavigates about the path to transmit torque through the torque transmitting assembly and to the shaft. The torque causes a portion of the transfer member to rotate between a first position and a second position.

Abstract: The present disclosure is directed to a method of transferring discrete articles from or to a moving carrier member using a transfer assembly. The transfer assembly comprises a frame defining a rotation axis and a transfer member comprising a transfer surface configured to receive one of the discrete articles. The method comprises rotating the transfer member about the rotation axis and maintaining the transfer surface at a substantially constant minimum distance away from the moving carrier member at the point of discrete article transfer.

Abstract: A product handling system includes a product conveyor capable of transporting a plurality of products. An overhead diverter assembly includes a flighted conveyor situated substantially orthogonal to the product conveyor that includes a flight. A transport containment device is located at least partially below the flighted conveyor. A control system operates the overhead diverter such that the flighted conveyor has a diverting mode and a cassette filling mode. When the flighted conveyor is in the diverting mode, the flight moves in a profiled motion to acquire the product from the product conveyor at a location beneath the overhead diverter and transports the product along the transport containment device.

Abstract: A universally adjustable star wheel for conveying articles on an automated handling line is disclosed. In one embodiment, the adjustable star wheel includes rotatable elements that are configured to rotate around a central axis. Each rotatable element has a central axis, a periphery, and at least one control surface for assisting in controlling the article being conveyed. The control surfaces on the rotatable elements are arranged to together form at least one pocket for the article, wherein the pocket has a width and a depth. The angle defining the control surface on at least one rotatable element is different from the angle of another rotatable element to form the depth of at least a portion of the pocket. In this embodiment, the boundaries of the pocket are configured solely by at least partially rotating at least some of the rotatable elements to adjust the location of the control surfaces of the different rotatable elements to form a pocket for the article being conveyed.

Abstract: A method for sorting and/or orienting caps using an automated capping line can comprise providing a single cap to a cap-receiving cavity defined in a body of a puck. In various embodiments, the body can be vibrated to settle and/or orient the cap to a properly oriented position within the cap-receiving cavity. In at least one embodiment, the vibrating can include applying horizontal vibration and/or vertical vibration to the body. As a result, the properly oriented caps can be conveyed to a capping machine configured to apply each cap to a cap-receiving portion of a container.

Abstract: An article feed system for aligning and singulating incoming articles includes a rotatable upper rim surface and an article delivery device that delivers articles received by the article delivery device to the upper rim surface. A drive system is operatively connected to the outer bowl that rotates the outer bowl. A guide wall extends upwardly above the upper rim surface that guides the articles travelling along the upper rim surface toward an exit opening in the guide wall. A vertically oriented article engaging-type conveyor is at the exit opening in the guide wall. The vertically oriented article engaging-type conveyor includes a moving article engaging surface that is exposed to the exit opening in the guide wall for receiving the articles when they exit the exit opening.

Abstract: A product handling system includes a product conveyor capable of transporting a plurality of products. An overhead diverter assembly includes a flighted conveyor situated substantially orthogonal to the product conveyor that includes a flight. A transport containment device is located at least partially below the flighted conveyor. A control system operates the overhead diverter such that the flighted conveyor has a diverting mode and a cassette filling mode. When the flighted conveyor is in the diverting mode, the flight moves in a profiled motion to acquire the product from the product conveyor at a location beneath the overhead diverter and transports the product along the transport containment device.

Abstract: A method for sorting and/or orienting caps using an automated capping line can comprise providing a single cap to a cap-receiving cavity defined in a body of a puck. In various embodiments, the body can be vibrated to settle and/or orient the cap to a properly oriented position within the cap-receiving cavity. In at least one embodiment, the vibrating can include applying horizontal vibration and/or vertical vibration to the body. As a result, the properly oriented caps can be conveyed to a capping machine configured to apply each cap to a cap-receiving portion of a container.

Abstract: A method for sorting and/or orienting caps using an automated capping line can comprise providing a single cap to a cap-receiving cavity defined in a body of a puck. In various embodiments, the body can be vibrated to settle and/or orient the cap to a properly oriented position within the cap-receiving cavity. In at least one embodiment, the vibrating can include applying horizontal vibration and/or vertical vibration to the body. As a result, the properly oriented caps can be conveyed to a capping machine configured to apply each cap to a cap-receiving portion of a container.

Abstract: A method for providing low count packages of absorbent articles in a high speed manufacturing process in which a plurality of absorbent articles are conveyed in series to the infeed of a continuously rotating stacker. The articles are sequentially inserted into cassettes disposed on the stacker such that a plurality of absorbent article containing cassettes is provided. The articles are extracted from the continuously rotating stacker by an angled extractor and packaged into low count packages.

Abstract: An apparatus for providing low count packages of absorbent articles during a high speed manufacturing process. The apparatus including a conveyor configured to serially convey a plurality of absorbent articles; a continuously rotating stacker that includes an infeed, an outfeed and a plurality of cassettes; an extraction station that includes an extractor configured to remove at least one absorbent article from at least one absorbent article containing cassette. At least a portion of the extractor is positioned at an angle to compensate for the continuous rotation of the stacker.

Abstract: A universally adjustable star wheel for conveying articles on an automated handling line is disclosed. In one embodiment, the adjustable star wheel includes rotatable elements that are configured to rotate around a central axis. Each rotatable element has a central axis, a periphery, and at least one control surface for assisting in controlling the article being conveyed. The control surfaces on the rotatable elements are arranged to together form at least one pocket for the article, wherein the pocket has a width and a depth. The angle defining the control surface on at least one rotatable element is different from the angle of another rotatable element to form the depth of at least a portion of the pocket. In this embodiment, the boundaries of the pocket are configured solely by at least partially rotating at least some of the rotatable elements to adjust the location of the control surfaces of the different rotatable elements to form a pocket for the article being conveyed.

Abstract: A universally adjustable star wheel for conveying articles on an automated handling line is disclosed. In one embodiment, the adjustable star wheel includes rotatable elements that are configured to rotate around a central axis. Each rotatable element has a central axis, a periphery, and at least one control surface for assisting in controlling the article being conveyed. The control surfaces on the rotatable elements are arranged to together form at least one pocket for the article, wherein the pocket has a width and a depth. The angle defining the control surface on at least one rotatable element is different from the angle of another rotatable element to form the depth of at least a portion of the pocket. In this embodiment, the boundaries of the pocket are configured solely by at least partially rotating at least some of the rotatable elements to adjust the location of the control surfaces of the different rotatable elements to form a pocket for the article being conveyed.

Abstract: A web pleating apparatus comprising a first series of converging elongate spaced protuberances and a second series of elongate spaced protuberances converging in the machine direction. The first series of protuberances and said second series of protuberances interleave in the Z-direction. The interleaved protuberances are capable of folding a pleatable web into a generally pleated pattern of machine direction pleats upon contact with said first and second series of protuberances.

Abstract: A method for making absorbent articles such as diapers and training pants having a pocket for receiving a removable core component is provided. Absorbent articles having removable absorbent core components are further provided. A method for manufacturing an absorbent article comprises providing a wearer facing portion and a garment facing portion, and providing a first absorbent core component with either the wearer facing portion or the garment facing portion. The wearer facing portion and the garment facing portion are associated such that an openable chassis pocket is formed there between, the wearer facing portion and the garment facing portion being separable to create an access opening to the openable chassis pocket for receiving a replaceable absorbent core component.