Patents by Inventor Craig Warren Hornung
Craig Warren Hornung has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11695234Abstract: A pluggable module includes a housing and cables arranged as a cable bundle extending from a module cavity of the housing. Each cable includes first and second conductors and an insulator surrounding the conductors. Each cable is obround shaped having generally flat first and second ends and semi-circular first and second sides between the first and second ends. The pluggable module includes a cable organizer coupled to the cable bundle to position the cables relative to each other. The cable organizer has cable channels receiving and holding the cables such that at least a first subset of the cables are oriented with the first and second ends non-parallel to the first and second ends of a second subset of the cables.Type: GrantFiled: February 26, 2021Date of Patent: July 4, 2023Assignee: TE CONNECTIVITY SOLUTIONS GmbHInventors: Jeffrey Stewart Simpson, Craig Warren Hornung
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Publication number: 20220278484Abstract: A pluggable module includes a housing and cables arranged as a cable bundle extending from a module cavity of the housing. Each cable includes first and second conductors and an insulator surrounding the conductors. Each cable is obround shaped having generally flat first and second ends and semi-circular first and second sides between the first and second ends. The pluggable module includes a cable organizer coupled to the cable bundle to position the cables relative to each other. The cable organizer has cable channels receiving and holding the cables such that at least a first subset of the cables are oriented with the first and second ends non-parallel to the first and second ends of a second subset of the cables.Type: ApplicationFiled: February 26, 2021Publication date: September 1, 2022Inventors: Jeffrey Stewart Simpson, Craig Warren Hornung
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Patent number: 11128072Abstract: An electrical connector assembly includes a carrier having an upper surface and a lower surface and having a plurality of contact openings therethrough. The electrical connector assembly includes contacts received in corresponding contact openings forming a contact array. Each contact has a conductive polymer column extending between an upper mating interface and a lower mating interface. The contacts in the contact array have variable heights to vary relative positions of at least one of the upper mating interfaces or the lower mating interfaces of the contacts.Type: GrantFiled: July 22, 2020Date of Patent: September 21, 2021Assignee: TE CONNECTIVITY SERVICES GmbHInventors: John Joseph Consoli, Chad William Morgan, Craig Warren Hornung
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Patent number: 11069458Abstract: An electrical cable includes a conductor assembly having a first conductor, a second conductor and an insulator surrounding the first conductor and the second conductor. The insulator has an outer surface and extends along a longitudinal axis for a length of the electrical cable. The conductor assembly has a coating layer on the outer surface of the insulator being conductive defining an inner electrical shield of the electrical cable. A cable shield is wrapped around the conductor assembly and has an inner edge and an outer edge. The outer edge is wrapped over the inner edge to form a flap covering the inner edge and extending along the longitudinal axis. The cable shield engages the inner electrical shield and forms an outer electrical shield exterior of the inner electrical shield.Type: GrantFiled: April 13, 2018Date of Patent: July 20, 2021Assignee: TE CONNECTIVITY SERVICES GmbHInventors: Craig Warren Hornung, Chad William Morgan
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Publication number: 20210065934Abstract: An electrical cable includes a conductor assembly. The conductor assembly has a first conductor, a second conductor, and an insulator structure surrounding the first conductor and the second conductor. The first and second conductors carry differential signals. The insulator structure has an outer surface. The electrical cable includes a cable shield wrapped around the conductor assembly to form a longitudinal seam that extends a length of the electrical cable. The cable shield engages the outer surface of the insulator structure. The cable shield has a single shield layer as an overall shield covering for the conductor assembly. The cable shield does not include a sealing tape wrapped therearound.Type: ApplicationFiled: September 4, 2019Publication date: March 4, 2021Inventors: Craig Warren Hornung, Vincent Reydams, Kevan Tran, Steven Rennie, Paul Savage, Paul Leo Grant
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Patent number: 10939560Abstract: An electrical connector assembly includes a contact organizer having a substrate having a lower surface facing the host circuit board and an upper surface facing a component circuit board. The electrical connector includes data transmission contacts each including a main body, a upper mating element extending from the main body top mated to the component circuit board, and a lower mating element extending from the main body bottom soldered to the host circuit board. The main body includes a main body length between the top and the bottom and an adjustable height section to adjust a height of the main body between the top and the bottom. The adjustable height sections of the data transmission contacts are varied to adjust vertical positions of at least one of the upper mating element or the lower mating element such that the contacts have variable heights.Type: GrantFiled: July 22, 2020Date of Patent: March 2, 2021Assignees: TYCO ELECTRONICS JAPAN G.K., TE CONNECTIVITY SERVICES GmbHInventors: Craig Warren Hornung, Chad William Morgan, Hiroshi Shirai, John Joseph Consoli
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Patent number: 10741308Abstract: An electrical cable includes a conductor assembly having a first conductor, a second conductor and an insulator surrounding the first conductor and the second conductor. The insulator has an outer surface. The conductor assembly extends along a longitudinal axis for a length of the electrical cable. The first conductor has a first core and a first conductive layer on the first core. The second conductor has a second core and a second conductive layer on the second core. The first and second cores are dielectric. The electrical cable includes a cable shield around the conductor assembly engaging the outer surface of the insulator and providing electrical shielding for the first and second conductors. The cable shield extends along the longitudinal axis.Type: GrantFiled: April 11, 2019Date of Patent: August 11, 2020Assignee: TE CONNECTIVITY CORPORATIONInventors: Craig Warren Hornung, Chad William Morgan
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Publication number: 20200118715Abstract: An electrical cable includes a conductor assembly having a first conductor, a second conductor, and an insulator structure surrounding the first conductor and the second conductor. The first and second conductors carry differential signals. The insulator structure has an outer surface. A cable shield is wrapped around the conductor assembly and engages the outer surface of the insulator structure. The cable shield has an inner edge and a flap covering the inner edge. The cable shield forms a void at the inner edge being located closer to the first conductor than the second conductor. The air void compromising the first conductor by reducing an effective dielectric constant surrounding the first conductor. The first conductor is shifted closer to the cable shield a shift distance compared to the second conductor to increase capacitance of the first conductor compared to the second conductor.Type: ApplicationFiled: October 12, 2018Publication date: April 16, 2020Inventors: Noah Zhengxue Zhang, Megha Shanbhag, Craig Warren Hornung
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Publication number: 20200118714Abstract: An electrical cable includes a conductor assembly having a first conductor, a second conductor, a first insulator surrounding the first conductor and a second insulator surrounding the second conductor. The first insulator has a first thickness between the first conductor and an outer surface. The second insulator has a second thickness between the second conductor and an outer surface. The first thickness is greater than the second thickness. A cable shield is wrapped around the conductor assembly and engages the outer surface of the first insulator along a first segment and engaging the outer surface of the second insulator along a second segment. The cable shield has an inner edge and a flap covering the inner edge. The cable shield forms a void at the inner edge located closer to the first conductor than the second conductor.Type: ApplicationFiled: October 12, 2018Publication date: April 16, 2020Inventors: Craig Warren Hornung, Megha Shanbhag, Chad William Morgan
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Publication number: 20200118716Abstract: An electrical cable includes a conductor assembly having a first conductor, a second conductor and an insulator surrounding the first conductor and the second conductor. The insulator has an outer surface having an RMS roughness of less than 1.0 micrometers. A cable shield provides electrical shielding for the first and second conductors and has a metallized conductive layer on the outer surface of the insulator. A method of manufacturing an electrical cable includes feeding a first conductor and a second conductor to a core extruder, extruding an insulator around the first and second conductors at the core extruder, heating an outer surface of the insulator to lower a roughness profile of the outer surface, and directly apply a conductive layer to the outer surface of the insulator.Type: ApplicationFiled: April 15, 2019Publication date: April 16, 2020Inventors: Craig Warren Hornung, Justin Dennis Pickel
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Patent number: 10600537Abstract: An electrical cable includes a conductor assembly having a first conductor, a second conductor, and an insulator structure surrounding the first conductor and the second conductor. The first and second conductors carry differential signals. The insulator structure has an outer surface. A cable shield is wrapped around the conductor assembly and engages the outer surface of the insulator structure. The cable shield has an inner edge and a flap covering the inner edge. The cable shield forms a void at the inner edge being located closer to the first conductor than the second conductor. The air void compromising the first conductor by reducing an effective dielectric constant surrounding the first conductor. The first conductor is shifted closer to the cable shield a shift distance compared to the second conductor to increase capacitance of the first conductor compared to the second conductor.Type: GrantFiled: October 12, 2018Date of Patent: March 24, 2020Assignee: TE CONNECTIVITY CORPORATIONInventors: Noah Zhengxue Zhang, Megha Shanbhag, Craig Warren Hornung
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Patent number: 10600536Abstract: An electrical cable includes a conductor assembly having a first conductor, a second conductor, a first insulator surrounding the first conductor and a second insulator surrounding the second conductor. The first insulator has a first thickness between the first conductor and an outer surface. The second insulator has a second thickness between the second conductor and an outer surface. The first thickness is greater than the second thickness. A cable shield is wrapped around the conductor assembly and engages the outer surface of the first insulator along a first segment and engaging the outer surface of the second insulator along a second segment. The cable shield has an inner edge and a flap covering the inner edge. The cable shield forms a void at the inner edge located closer to the first conductor than the second conductor.Type: GrantFiled: October 12, 2018Date of Patent: March 24, 2020Assignee: TE CONNECTIVITY CORPORATIONInventors: Craig Warren Hornung, Megha Shanbhag, Chad William Morgan
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Publication number: 20190348196Abstract: An electrical cable includes a conductor assembly having a first conductor, a second conductor and an insulator surrounding the first conductor and the second conductor. The insulator has an outer surface. The conductor assembly extends along a longitudinal axis for a length of the electrical cable. The first conductor has a first core and a first conductive layer on the first core. The second conductor has a second core and a second conductive layer on the second core. The first and second cores are dielectric. The electrical cable includes a cable shield around the conductor assembly engaging the outer surface of the insulator and providing electrical shielding for the first and second conductors. The cable shield extends along the longitudinal axis.Type: ApplicationFiled: April 11, 2019Publication date: November 14, 2019Inventors: Craig Warren Hornung, Chad William Morgan
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Publication number: 20190318841Abstract: An electrical cable includes a conductor assembly having a first conductor, a second conductor and an insulator surrounding the first conductor and the second conductor. The insulator has an outer surface and extends along a longitudinal axis for a length of the electrical cable. The conductor assembly has a coating layer on the outer surface of the insulator being conductive defining an inner electrical shield of the electrical cable. A cable shield is wrapped around the conductor assembly and has an inner edge and an outer edge. The outer edge is wrapped over the inner edge to form a flap covering the inner edge and extending along the longitudinal axis. The cable shield engages the inner electrical shield and forms an outer electrical shield exterior of the inner electrical shield.Type: ApplicationFiled: April 13, 2018Publication date: October 17, 2019Inventors: Craig Warren Hornung, Chad William Morgan
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Patent number: 10304592Abstract: An electrical cable includes a conductor assembly having a first conductor, a second conductor and an insulator surrounding the first conductor and the second conductor. The conductor assembly extends along a longitudinal axis for a length of the electrical cable, along a lateral axis bisecting the first and second conductors, and along a transverse axis centered between the first and second conductors. The longitudinal axis, the lateral axis and the transverse axis are mutually perpendicular axes. The insulator has an outer surface. A cable shield is wrapped around the core having an inner edge and a flap covering the inner edge. The cable shield forms a void at the inner edge. The cable shield engages the outer surface entirely circumferentially around the insulator except at the void. The void is aligned with the transverse axis.Type: GrantFiled: March 19, 2018Date of Patent: May 28, 2019Assignee: TE CONNECTIVITY CORPORATIONInventors: Craig Warren Hornung, Chad William Morgan
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Patent number: 9825393Abstract: An electrical contact is provided. The electrical contact includes a mating segment configured to engage another contact. The mating segment extends a length to a contact end of the mating segment. The mating segment includes a first mating zone that is located a distance from the contact end along the length of the mating segment. The first mating zone is configured to intimately engage the other contact in a first plane for electrical communication between the electrical contact and the other contact. The mating segment includes a second mating zone that is offset from the first mating zone along the length of the mating segment in a direction toward the contact end. The second mating zone is configured to intimately engage the other contact in a second plane that extends approximately perpendicular to the first plane for electrical communication between the electrical contact and the other contact.Type: GrantFiled: January 26, 2017Date of Patent: November 21, 2017Assignee: TE CONNECTIVITY CORPORATIONInventors: Michael Joseph Vino, IV, Chad William Morgan, Craig Warren Hornung, Justin Dennis Pickel
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Patent number: 9620890Abstract: Thermal-transfer assembly includes a first transfer module having a plurality of first projections. The first projections are spaced apart from one another to form corresponding gaps therebetween. The thermal-transfer assembly also includes a second transfer module having a plurality of second projections. The second projections are spaced apart from one another to form corresponding gaps therebetween. The first and second transfer modules interface with each other in a mated arrangement. The first and second projections project in opposite directions along a Z-axis and intimately engage one another to transfer thermal energy therebetween. The thermal-transfer assembly also includes an assembly clip coupled to and configured to engage each of the first and second transfer modules. The assembly clip prevents the first and second transfer modules from separating along the Z-axis and/or biases the first and second transfer modules away from each other along the Z-axis.Type: GrantFiled: May 25, 2016Date of Patent: April 11, 2017Assignee: TE CONNECTIVITY CORPORATIONInventors: Michael Joseph Vino, IV, Alan Weir Bucher, Craig Warren Hornung
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Publication number: 20170059789Abstract: A ferrule for optical connectors. The ferrule includes a mating face for mating with a mating ferrule. Fiber receiving openings extend through the mating face. A protrusion surface extends from the mating face. The protrusion surface surrounds the fiber receiving openings, wherein all of the fiber receiving openings extend through the protrusion surface of the mating face. A top surface of the ferrule has an opening, the opening is positioned proximate to the mating face. A fiber positioning member is positioned in the ferrule, the fiber positioning member has channels which cooperate with individual fibers to properly position and retain the fibers in the ferrule. The channels have tapered surfaces which guide the fibers into the channels smoothly without the fiber abutting on the wall of the channels.Type: ApplicationFiled: August 25, 2016Publication date: March 2, 2017Inventors: Jason Thomas CHIOTA, Daniel Wesley FLEMMENS, Aleksandar Kolev ANGELOV, Michael Joseph VINO, Craig Warren HORNUNG, Michael Fredrick LAUB, Chad MORGAN, Alan PLOTTS
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Patent number: 9356367Abstract: Electrical connector having a plurality of compliant contacts coupled to a connector body. Each of the compliant contacts includes a base portion and first and second legs extending from the base portion to respective distal ends in a mounting direction. Each of the first and second legs includes an inner edge and an outer edge. Each of the inner edges extends from the base portion to a corresponding inflection area. A gap between the first and second legs decreases as the inner edges approach the corresponding inflection areas in the mounting direction. The inflection areas of the inner edges directly interface with each other at a contact zone.Type: GrantFiled: January 8, 2014Date of Patent: May 31, 2016Assignee: Tyco Electronics CorporationInventors: Michael Joseph Vino, IV, Craig Warren Hornung, John Joseph Consoli, Chad William Morgan
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Patent number: 9331448Abstract: An electrical connector includes a contact module including a leadframe assembly and a dielectric frame overmolded on the leadframe assembly. The leadframe assembly includes a primary leadframe having signal conductors with transition contacts encased in the dielectric frame. At least some of the signal conductors have mating contacts extending from corresponding transition contacts configured to be electrically connected to corresponding signal contacts of a mating connector. The leadframe assembly includes a secondary leadframe is mechanically and electrically connected to the primary leadframe. The secondary leadframe has mounting segments connected to corresponding signal conductors of the primary leadframe. The secondary leadframe has mating contacts extending from corresponding mounting segments configured to be electrically connected to corresponding signal contacts of the mating connector. The secondary leadframe may be welded to the primary leadframe.Type: GrantFiled: March 25, 2014Date of Patent: May 3, 2016Assignee: Tyco Electronics CorporationInventors: James Myoungsoo Jeon, Chad William Morgan, Craig Warren Hornung, Michael Joseph Vino, IV