Patents by Inventor Curtis Alan Johnson
Curtis Alan Johnson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8047773Abstract: A support apparatus for a gas turbine shroud is disclosed. The apparatus includes an outer shroud block having a coupling connectable to a casing of the gas turbine and a shroud component having a forward flange and an aft flange. The shroud component is attached to the outer shroud block via the forward flange and the aft flange. The apparatus further includes a damper disposed between the outer shroud block and the shroud component and a biasing element disposed within the outer shroud block. A translational degree of freedom between the damper and the outer shroud block defines a direction of motion of the damper. The biasing element is in operable connection between the outer shroud block and the shroud component via the damper, a bias force of the biasing element directed along the direction of motion of the damper.Type: GrantFiled: August 23, 2007Date of Patent: November 1, 2011Assignee: General Electric CompanyInventors: Kevin Leon Bruce, Ronald Ralph Cairo, Ronald Phillip Nimmer, Curtis Alan Johnson, Gregory Scot Corman, Herbert Chidsey Roberts, III
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Publication number: 20110203281Abstract: An article comprises a substrate and a coating disposed over the substrate, wherein the coating comprises a monoclinic silicate phase that undergoes no solid state phase transformation reaction in the temperature range from about 1100 degrees Celsius to about 1275 degrees Celsius.Type: ApplicationFiled: February 25, 2010Publication date: August 25, 2011Applicant: GENERAL ELECTRIC COMPANYInventors: Reza Sarrafi-Nour, Peter Joel Meschter, Curtis Alan Johnson, Krishan Lal Luthra
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Patent number: 7968217Abstract: An article for use in aggressive environments is presented. In one embodiment, the article comprises a substrate and a self-sealing and substantially hermetic sealing layer disposed over the bondcoat. The substrate may be any high-temperature material, including, for instance, silicon-bearing ceramics and ceramic matrix composites. A method for making such articles is also presented. The method comprises providing a substrate; disposing a self-sealing layer over the substrate; and heating the sealing layer to a sealing temperature at which at least a portion of the sealing layer will flow.Type: GrantFiled: June 26, 2007Date of Patent: June 28, 2011Assignee: General Electric CompanyInventors: Reza Sarrafi-Nour, Krishan Lal Luthra, Peter Joel Meschter, Curtis Alan Johnson
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Publication number: 20110097589Abstract: An article for use at high temperature, such as a component for a gas turbine assembly, is presented. The article comprises a substrate comprising silicon; a bondcoat disposed over the substrate, wherein the bondcoat comprises a silicide of a platinum-group metal; and a topcoat disposed over the bondcoat, wherein the topcoat comprises a ceramic material.Type: ApplicationFiled: October 28, 2009Publication date: April 28, 2011Applicant: GENERAL ELECTRIC COMPANYInventors: Peter Joel Meschter, Krishan Lal Luthra, Curtis Alan Johnson
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Patent number: 7910173Abstract: A thermal barrier coating and deposition process for a component intended for use in a hostile thermal environment, such as the turbine, combustor and augmentor components of a gas turbine engine. The TBC has a first coating portion on at least a first surface portion of the component. The first coating portion is formed of a ceramic material to have at least an inner region, at least an outer region overlying the inner region, and a columnar microstructure whereby the inner and outer regions comprise columns of the ceramic material. The columns of the inner region are more closely spaced than the columns of the outer region so that the inner region of the first coating portion is denser than the outer region of the first coating portion, wherein the higher density of the inner region promotes the impact resistance of the first coating portion.Type: GrantFiled: July 31, 2008Date of Patent: March 22, 2011Assignee: General Electric CompanyInventors: Irene Spitsberg, Brett Allen Rohrer Boutwell, Robert William Bruce, Curtis Alan Johnson, Bangalore Aswatha Nagaraj, William Scott Walston, Rudolfo Viguie, Joshua Leigh Miller, Roger Dale Wustman
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Patent number: 7910172Abstract: A method for fabricating a component having an environmental barrier coating. The method includes providing a component including silicon having a first coefficient of thermal expansion. A bondcoat is bonded to at least a portion of an outer surface of the component. An intermediate layer having a general composition of RE2Si2O7 is bonded to the bondcoat. The intermediate layer has a second coefficient of thermal expansion matched to the first coefficient of thermal expansion. A protective layer having a general composition of RE2SiO5 is bonded to the intermediate layer. A surface layer is bonded to the protective layer. The surface layer includes RE and has a ratio of RE to oxygen of at least 2:3.Type: GrantFiled: June 13, 2009Date of Patent: March 22, 2011Assignee: General Electric CompanyInventors: Peter Joel Meschter, Curtis Alan Johnson, Krishan Lal Luthra, Reza Sarrafi-Nour
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Publication number: 20110052925Abstract: An article for use in aggressive environments is presented. In one embodiment, the article comprises a substrate and a self-sealing and substantially hermetic sealing layer comprising an alkaline-earth aluminosilicate disposed over the bondcoat. The substrate may be any high-temperature material, including, for instance, silicon-bearing ceramics and ceramic matrix composites. A method for making such articles is also presented. The method comprises providing a substrate; disposing a self-sealing alkaline-earth aluminosilicate layer over the substrate; and heating the sealing layer to a sealing temperature at which at least a portion of the sealing layer will flow.Type: ApplicationFiled: November 16, 2007Publication date: March 3, 2011Applicant: GENERAL ELECTRIC COMPANYInventors: Reza Sarrafi-Nour, Peter Joel Meschter, Curtis Alan Johnson, Krishan Lal Luthra, Larry Steven Rosenzweig
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Publication number: 20110027483Abstract: An article for use in aggressive environments is presented. In one embodiment, the article comprises a substrate and a self-sealing and substantially hermetic sealing layer disposed over the bondcoat. The substrate may be any high-temperature material, including, for instance, silicon-bearing ceramics and ceramic matrix composites. A method for making such articles is also presented. The method comprises providing a substrate; disposing a self-sealing layer over the substrate; and heating the sealing layer to a sealing temperature at which at least a portion of the sealing layer will flow.Type: ApplicationFiled: October 15, 2010Publication date: February 3, 2011Applicant: GENERAL ELECTRIC COMPANYInventors: Reza Sarrafi-Nour, Krishan Lal Luthra, Peter Joel Meschter, Curtis Alan Johnson
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Publication number: 20100327537Abstract: Disclosed herein is a system including a motor comprising a rotor, a stator and a sealing assembly having at least one joint and a monolithic ceramic separator. Each joint of the sealing assembly is a chemical bond joint, and the monolithic ceramic separator is disposed in a gap between the rotor and the stator of the motor such that the sealing assembly hermetically isolates the rotor and the stator.Type: ApplicationFiled: June 25, 2009Publication date: December 30, 2010Applicant: GENERAL ELECTRIC COMPANYInventors: Curtis Alan Johnson, Myles Standish Peterson, II, Jeremy Daniel Vandam, Timothy James Yosenick, Konrad Roman Weeber, John Russell Yagielski, Wayne Charles Hasz, Martin Mathew Morra
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Patent number: 7749565Abstract: Disclosed is a coated substrate including a substrate coating applied to at least one substantially flat surface of the substrate, the coating including at least one of an axial concavity and a circumferential curvature, the substrate being configured for disposal parametrically about a moving component.Type: GrantFiled: September 29, 2006Date of Patent: July 6, 2010Assignee: General Electric CompanyInventors: Curtis Alan Johnson, Yuk-Chiu Lau, Joshua Lee Margolies, Herbert Chidsey Roberts, III
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Publication number: 20100159270Abstract: A composition useful as a thermal barrier coating on a superalloy substrate intended for use in hostile thermal environments. The coating comprises zirconia stabilized in a predominately tetragonal phase. The composition includes a ceramic component consisting essentially of zirconia (ZrO2) or a combination of zirconia and hafnia (HfO2) and a stabilizer component comprising, in combination, a first co-stabilizer selected from YbO1.5, HoO1.5, ErO1.5, TmO1.5, LuO1.5, and combinations thereof, and a second co-stabilizer selected from TiO2, PdO2, VO2, GeO2, and combinations thereof. Optionally, the stabilizer component includes Y2O3. The stabilizer component is present in an amount effective to achieve the predominantly tetragonal phase in the coating.Type: ApplicationFiled: December 18, 2008Publication date: June 24, 2010Inventors: Ming Fu, Brian Thomas Hazel, Brett Boutwell, Tobias A. Schaedler, Curtis Alan Johnson, Don M. Lipkin, Venkat S. Venkataramani
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Publication number: 20100159262Abstract: A composition useful as a thermal barrier coating on a superalloy substrate intended for use in hostile thermal environments. The coating comprises zirconia stabilized in a predominately tetragonal phase. The composition includes a ceramic component consisting essentially of zirconia (ZrO2) or a combination of zirconia and hafnia (HfO2) and a stabilizer component comprising, in combination, a first co-stabilizer selected from YbO1.5, HoO1.5, ErO1.5, TmO1.5, LuO1.5, and combinations thereof, and optionally YO1.5, a second co-stabilizer selected from TiO2, PdO2, VO2, GeO2, and combinations thereof, and a third co-stabilizer comprising TaO2.5. The stabilizer component is present in an amount effective to achieve the predominantly tetragonal phase in the coating.Type: ApplicationFiled: December 18, 2008Publication date: June 24, 2010Inventors: Ming Fu, Brian Thomas Hazel, Brett Boutwell, Tobias A. Schaedler, Curtis Alan Johnson, Don M. Lipkin, Douglas G. Konitzer, Venkat S. Venkataramani
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Publication number: 20100124608Abstract: Disclosed is a coated substrate including a substrate coating applied to at least one substantially flat surface of the substrate, the coating including at least one of an axial concavity and a circumferential curvature, the substrate being configured for disposal parametrically about a moving component.Type: ApplicationFiled: September 29, 2006Publication date: May 20, 2010Applicant: GENERAL ELECTRIC COMPANYInventors: Curtis Alan Johnson, Yuk-Chiu Lau, Joshua Lee Margolies, Herbert Chidsey Roberts, III
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Publication number: 20100015396Abstract: Disclosed herein is an article comprising a substrate; the substrate comprising a ceramic or a ceramic matrix composite; and a layer comprising coarse particles disposed upon the substrate; the coarse particles having an average particle size of 0.1 to about 1000 micrometers. Disclosed herein too is a method comprising disposing coarse particles on a substrate; the substrate comprising a ceramic or a ceramic matrix composite; the coarse particles having an average particle size of 0.1 to about 1000 micrometers.Type: ApplicationFiled: July 21, 2008Publication date: January 21, 2010Applicant: GENERAL ELECTRIC COMPANYInventors: Curtis Alan Johnson, Reza Sarrafi-Nour, Daniel Gene Dunn
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Publication number: 20090250153Abstract: A method for fabricating a component having an environmental barrier coating. The method includes providing a component including silicon having a first coefficient of thermal expansion. A bondcoat is bonded to at least a portion of an outer surface of the component. An intermediate layer having a general composition of RE2Si2O7 is bonded to the bondcoat. The intermediate layer has a second coefficient of thermal expansion matched to the first coefficient of thermal expansion. A protective layer having a general composition of RE2SiO5 is bonded to the intermediate layer. A surface layer is bonded to the protective layer. The surface layer includes RE and has a ratio of RE to oxygen of at least 2:3.Type: ApplicationFiled: June 13, 2009Publication date: October 8, 2009Applicant: General Electric CompanyInventors: Peter Joel Meschter, Curtis Alan Johnson, Krishan Lal Luthra, Reza Sarrafi-Nour
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Patent number: 7597966Abstract: A thermal barrier coating and deposition process for a component intended for use in a hostile thermal environment, such as the turbine, combustor and augmentor components of a gas turbine engine. The TBC has a first coating portion on at least a first surface portion of the component. The first coating portion is formed of a ceramic material to have at least an inner region, at least an outer region overlying the inner region, and a columnar microstructure whereby the inner and outer regions comprise columns of the ceramic material. The columns of the inner region are more closely spaced than the columns of the outer region so that the inner region of the first coating portion is denser than the outer region of the first coating portion, wherein the higher density of the inner region promotes the impact resistance of the first coating portion.Type: GrantFiled: June 10, 2005Date of Patent: October 6, 2009Assignee: General Electric CompanyInventors: Irene Spitsberg, Brett Allen Rohrer Boutwell, Robert William Bruce, Curtis Alan Johnson, Bangalore Aswatha Nagaraj, William Scott Walston
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Patent number: 7595114Abstract: An environmental barrier coating for a component including silicon that has a first coefficient of thermal expansion is provided. The environmental coating includes a silicon bondcoat that is bonded to at least a portion of an outer surface of the component. An intermediate layer is bonded to the silicon bondcoat and has a second coefficient of thermal expansion matched to the first coefficient of thermal expansion. The intermediate layer has a general composition of RE2Si2O7. A protective layer is bonded to the intermediate layer and has a general composition of RE2SiO5. A surface layer is bonded to the protective layer. The surface layer includes RE and has a ratio of RE to oxygen of at least 2:3.Type: GrantFiled: December 9, 2005Date of Patent: September 29, 2009Assignee: General Electric CompanyInventors: Peter Joel Meschter, Curtis Alan Johnson, Krishan Lal Luthra, Reza Sarrafi-Nour
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Publication number: 20090220776Abstract: An environmental barrier coating for a component including silicon that has a first coefficient of thermal expansion is provided. The environmental coating includes a silicon bondcoat that is bonded to at least a portion of an outer surface of the component. An intermediate layer is bonded to the silicon bondcoat and has a second coefficient of thermal expansion matched to the first coefficient of thermal expansion. The intermediate layer has a general composition of RE2Si2O7. A protective layer is bonded to the intermediate layer and has a general composition of RE2SiO5. A surface layer is bonded to the protective layer. The surface layer includes RE and has a ratio of RE to oxygen of at least 2:3.Type: ApplicationFiled: December 9, 2005Publication date: September 3, 2009Inventors: Peter Joel Meschter, Curtis Alan Johnson, Krishan Lal Luthra, Reza Sarrafi-Nour
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Publication number: 20090155554Abstract: An article resistant to recession in high temperature environments, and methods for making the article, are presented herein. The article comprises a substrate, an intermediate coating system disposed over the substrate, and a topcoat disposed over the intermediate coating system. The intermediate coating system comprises a separator layer comprising an oxygen getter material, and a barrier layer disposed over the separator layer, the barrier layer comprising a ceramic composition. The topcoat also comprises this ceramic composition. Moreover, at least about 50% by volume of the ceramic composition present in the barrier layer is a metastable precursor material that tends to transform over time into a product material. At least about 75% by volume of the ceramic composition present in the topcoat is the product material, and up to about 25% by volume of the ceramic composition present in the topcoat is the metastable precursor material.Type: ApplicationFiled: December 17, 2007Publication date: June 18, 2009Applicant: General Electric CompanyInventors: Molly Maureen Gentleman, Peter Joel Meschter, Yungyee Jennifer Su Saak, Curtis Alan Johnson, Krishan Lal Luthra
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Patent number: 7544394Abstract: In accordance with an embodiment of the invention, an article is provided. The article comprises a substrate comprised of silicon containing material, an environmental barrier coating (EBC) overlying the substrate and a thermal barrier coating (TBC) on the environmental barrier coating. The thermal barrier coating comprising a compound having a rhombohedral phase.Type: GrantFiled: September 5, 2007Date of Patent: June 9, 2009Assignee: General Electric CompanyInventors: Brett Allen Rohrer Boutwell, Irene Spitsberg, Christine Govern, Bangalore A. Nagaraj, Brian Thomas Hazel, Ramgopal Darolia, Curtis Alan Johnson, Yan Gao, Mark Daniel Gorman