Patents by Inventor Daisuke Izuhara

Daisuke Izuhara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11973252
    Abstract: A laminated electrolyte membrane including a first layer including a hydrocarbon polymer electrolyte as a major component, and a second layer including a fluoropolymer electrolyte and polyvinylidene fluoride as major components laminated on at least one side of the first layer, wherein the first layer and the second layer are laminated via a region in which components constituting both layers are mixed in a mixed region.
    Type: Grant
    Filed: March 19, 2020
    Date of Patent: April 30, 2024
    Assignee: Toray Industries, Inc.
    Inventors: Kenta Minamibayashi, Daisuke Ogata, Shusuke Shirai, Daisuke Izuhara
  • Patent number: 11929511
    Abstract: A method of manufacturing a membrane-catalyst assembly including an electrolyte membrane and a catalyst layer bonded to the electrolyte membrane, the method including: a liquid application step of applying, in the atmosphere, a liquid to only a surface of the electrolyte membrane before bonding; and a thermocompression bonding step of bonding, to the catalyst layer, the electrolyte membrane to which the liquid is applied, by thermocompression bonding. Provided is a method of manufacturing a membrane-catalyst assembly including a polymer electrolyte membrane and a catalyst layer bonded to the polymer electrolyte membrane, in which the manufacturing method can achieve both the relaxation of thermocompression bonding conditions and the improvement of adhesion between the catalyst layer and the electrolyte membrane with high productivity.
    Type: Grant
    Filed: December 21, 2020
    Date of Patent: March 12, 2024
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Yuta Shintaku, Ryuta Sakashita, Daisuke Izuhara, Kiyoshi Minoura, Mei Kumagai
  • Publication number: 20230246203
    Abstract: An object of the present invention is to provide, in the manufacture of a membrane-catalyst assembly including a polymer electrolyte membrane and a catalyst layer bonded to the polymer electrolyte membrane, a method that achieves both the relaxation of thermocompression bonding conditions and the improvement of adhesion between the catalyst layer and the electrolyte membrane with high productivity. A main object of the present invention is to provide a method of manufacturing a membrane-catalyst assembly including an electrolyte membrane and a catalyst layer bonded to the electrolyte membrane, the method including a liquid application step of applying a liquid to a surface of the catalyst layer before bonding, and a thermocompression bonding step of bonding, to the electrolyte membrane, the catalyst layer to which the liquid is applied by thermocompression bonding.
    Type: Application
    Filed: April 10, 2023
    Publication date: August 3, 2023
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Ryuta SAKASHITA, Yuta SHINTAKU, Daisuke IZUHARA, Kiyoshi MINOURA, Mei ABE
  • Publication number: 20230231165
    Abstract: The present invention provides a method of operating a fuel cell, which method enables a polymer electrolyte membrane to be humidified sufficiently under high-temperature conditions, and can obtain excellent power generation performance. The present invention is a method of operating a fuel cell including a membrane electrode assembly containing an electrolyte membrane, catalyst layers, and gas diffusion layers, the method including a step of setting the operating temperature of the fuel cell at 100° C. or more, wherein, in the step, the relative humidity of supply gas to be supplied to the fuel cell is 70% or more, and the back pressure of the supply gas is 330 kPa or more.
    Type: Application
    Filed: June 1, 2021
    Publication date: July 20, 2023
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Tomohiro SAKAUE, Daisuke IZUHARA, Masaru HASHIMOTO
  • Patent number: 11652215
    Abstract: An object of the present invention is to provide, in the manufacture of a membrane-catalyst assembly including a polymer electrolyte membrane and a catalyst layer bonded to the polymer electrolyte membrane, a method that achieves both the relaxation of thermocompression bonding conditions and the improvement of adhesion between the catalyst layer and the electrolyte membrane with high productivity. A main object of the present invention is to provide a method of manufacturing a membrane-catalyst assembly including an electrolyte membrane and a catalyst layer bonded to the electrolyte membrane, the method including a liquid application step of applying a liquid to a surface of the catalyst layer before bonding, and a thermocompression bonding step of bonding, to the electrolyte membrane, the catalyst layer to which the liquid is applied by thermocompression bonding.
    Type: Grant
    Filed: July 17, 2019
    Date of Patent: May 16, 2023
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Ryuta Sakashita, Yuta Shintaku, Daisuke Izuhara, Kiyoshi Minoura, Mei Abe
  • Publication number: 20230120463
    Abstract: Provided is an electrolyte membrane including at least the following: an A-layer composed of an ion-conducting fluorinated polymer and a non-ion-conducting fluorinated polymer; and a B-layer composed of an ion-conducting hydrocarbon polymer, wherein the ion-conducting hydrocarbon polymer is dispersed in the A-layer. Provided is an electrolyte membrane having excellent oxidation resistance. In addition, provided is an electrolyte membrane for a redox-flow battery, in which the electrolyte membrane used as a barrier membrane for a redox-flow battery makes it possible to achieve high power efficiency and stable charge and discharge even in long-term use.
    Type: Application
    Filed: March 8, 2021
    Publication date: April 20, 2023
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kazuma MATSUI, Eiko YOSHIOKA, Takashi KONISHI, Daisuke OGATA, Daisuke IZUHARA
  • Publication number: 20230058120
    Abstract: A method of manufacturing a membrane-catalyst assembly including an electrolyte membrane and a catalyst layer bonded to the electrolyte membrane, the method including: a liquid application step of applying, in the atmosphere, a liquid to only a surface of the electrolyte membrane before bonding; and a thermocompression bonding step of bonding, to the catalyst layer, the electrolyte membrane to which the liquid is applied, by thermocompression bonding. Provided is a method of manufacturing a membrane-catalyst assembly including a polymer electrolyte membrane and a catalyst layer bonded to the polymer electrolyte membrane, in which the manufacturing method can achieve both the relaxation of thermocompression bonding conditions and the improvement of adhesion between the catalyst layer and the electrolyte membrane with high productivity.
    Type: Application
    Filed: December 21, 2020
    Publication date: February 23, 2023
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Yuta SHINTAKU, Ryuta SAKASHITA, Daisuke IZUHARA, Kiyoshi MINOURA, Mei KUMAGAI
  • Publication number: 20230027116
    Abstract: A method of manufacturing a membrane-electrode assembly including an electrolyte membrane and a catalyst layer-formed gas diffusion layer bonded to the electrolyte membrane, the method including: a liquid application step of applying, in the atmosphere, a liquid to only a surface of the catalyst layer before bonding; and a thermocompression bonding step of bonding, to the electrolyte membrane, the catalyst layer-formed gas diffusion layer to which the liquid is applied, by thermocompression bonding. Provided is a method of manufacturing a membrane-electrode assembly including a polymer electrolyte membrane and a catalyst layer-formed gas diffusion layer bonded to the polymer electrolyte membrane, in which the manufacturing method can achieve both the relaxation of thermocompression bonding conditions and the improvement of adhesion between the catalyst layer-formed gas diffusion layer and the electrolyte membrane with high productivity.
    Type: Application
    Filed: December 21, 2020
    Publication date: January 26, 2023
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Yuta SHINTAKU, Ryuta SAKASHITA, Daisuke IZUHARA, Kiyoshi MINOURA, Mei KUMAGAI
  • Publication number: 20220407101
    Abstract: A composite polymer electrolyte membrane including a polymer electrolyte and a porous substrate, and having a dry tensile modulus of 100 N/cm or more per width and a wet tensile modulus of 35 N/cm or more per width. Enhancing the mechanical characteristics of the electrolyte membrane results in providing an electrolyte membrane that achieves good dry-wet cycle durability.
    Type: Application
    Filed: September 11, 2020
    Publication date: December 22, 2022
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Tomoyuki KUNITA, Kenta MINAMIBAYASHI, Daisuke OGATA, Daisuke IZUHARA
  • Publication number: 20220336836
    Abstract: A composite electrolyte membrane having a composite layer that is a composite of a hydrocarbon polymer electrolyte and a fluorine-containing polymer porous substrate, wherein a fractal dimension D exhibiting the distribution of the hydrocarbon polymer electrolyte and the fluorine-containing polymer porous substrate in the composite layer is 1.7 or more. An object of the present invention is to enable a composite electrolyte membrane composed of a hydrocarbon polymer electrolyte and a fluorine-containing polymer porous substrate to achieve high proton conduction ability and high mechanical durability.
    Type: Application
    Filed: September 11, 2020
    Publication date: October 20, 2022
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kenta MINAMIBAYASHI, Tomoyuki KUNITA, Daisuke OGATA, Daisuke IZUHARA
  • Publication number: 20220216494
    Abstract: A laminated electrolyte membrane including a first layer including a hydrocarbon polymer electrolyte as a major component, and a second layer including a fluoropolymer electrolyte and polyvinylidene fluoride as major components laminated on at least one side of the first layer, wherein the first layer and the second layer are laminated via a region in which components constituting both layers are mixed in a mixed region.
    Type: Application
    Filed: March 19, 2020
    Publication date: July 7, 2022
    Inventors: Kenta Minamibayashi, Daisuke Ogata, Shusuke Shirai, Daisuke Izuhara
  • Publication number: 20210273236
    Abstract: An object of the present invention is to provide, in the manufacture of a membrane-catalyst assembly including a polymer electrolyte membrane and a catalyst layer bonded to the polymer electrolyte membrane, a method that achieves both the relaxation of thermocompression bonding conditions and the improvement of adhesion between the catalyst layer and the electrolyte membrane with high productivity. A main object of the present invention is to provide a method of manufacturing a membrane-catalyst assembly including an electrolyte membrane and a catalyst layer bonded to the electrolyte membrane, the method including a liquid application step of applying a liquid to a surface of the catalyst layer before bonding, and a thermocompression bonding step of bonding, to the electrolyte membrane, the catalyst layer to which the liquid is applied by thermocompression bonding.
    Type: Application
    Filed: July 17, 2019
    Publication date: September 2, 2021
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Ryuta SAKASHITA, Yuta SHINTAKU, Daisuke IZUHARA, Kiyoshi MINOURA, Mei ABE
  • Patent number: 11108071
    Abstract: The present invention relates to a method for producing a polymer electrolyte molded article, which comprises forming a polymer electrolyte precursor having a protective group and an ionic group, and deprotecting at least a portion of protective groups contained in the resulting molded article to obtain a polymer electrolyte molded article. According to the present invention, it is possible to obtain a polymer electrolyte material and a polymer electrolyte molded article, which are excellent in proton conductivity and are also excellent in fuel barrier properties, mechanical strength, physical durability, resistance to hot water, resistance to hot methanol, processability and chemical stability. A polymer electrolyte fuel cell using a polymer electrolyte membrane, polymer electrolyte parts or a membrane electrode assembly can achieve high output, high energy density and long-term durability.
    Type: Grant
    Filed: January 11, 2019
    Date of Patent: August 31, 2021
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Daisuke Izuhara, Hiroshi Taiko, Yuriko Okada, Shinya Adachi, Masataka Nakamura
  • Publication number: 20210095386
    Abstract: The purpose of the present invention is to provide a composite electrolyte membrane which has excellent chemical resistance and can maintain sufficient mechanical strength even under conditions of high humidity and high pressure, which are the operating conditions for electrochemical hydrogen pumps and water electrolyzers. This composite electrolyte membrane, which is for achieving said purpose, has a composite layer obtained by combining a polyelectrolyte with a mesh woven material that satisfies (1) and (2) and comprises liquid crystal polyester fibers or polyphenylene sulfide fibers. (1): Mesh thickness (?m)/fiber diameter (?m)<2.0. (2): Opening (?m)/fiber diameter (?m)>1.0.
    Type: Application
    Filed: March 25, 2019
    Publication date: April 1, 2021
    Applicant: Toray Industries, Inc.
    Inventors: Kenta Minamibayashi, Yoshitsugu Funatsu, Yoko Sakiyama, Daisuke Ogata, Daisuke Izuhara
  • Patent number: 10826098
    Abstract: A composite polymer electrolyte membrane has a high proton conductivity even under low-humidity, low-temperature conditions, a reduced dimensional change rate, a high mechanical strength and high chemical stability, and produces a solid polymer electrolyte fuel cell with a high output and high physical durability, a membrane electrode assembly, and a solid polymer electrolyte fuel cell containing the same. This composite polymer electrolyte membrane contains a composite layer composed mainly of a polyazole-containing nanofiber nonwoven fabric (A) and an ionic group-containing polymer electrolyte (B), the polyazole-containing nanofiber nonwoven fabric (A) being basic.
    Type: Grant
    Filed: February 13, 2017
    Date of Patent: November 3, 2020
    Assignees: Toray Industries, Inc., Japan Vilene Company, Ltd.
    Inventors: Yumiko Okamoto, Daisuke Izuhara, Junpei Yamaguchi, Shusuke Shirai, Tomoyuki Kunita, Hiroaki Umeda, Yuuta Wakamoto, Tatsunori Ito, Noriko Michihata, Takashi Tarao
  • Publication number: 20200091532
    Abstract: A composite polymer electrolyte membrane has a high proton conductivity even under low-humidity, low-temperature conditions, a reduced dimensional change rate, a high mechanical strength and high chemical stability, and produces a solid polymer electrolyte fuel cell with a high output and high physical durability, a membrane electrode assembly, and a solid polymer electrolyte fuel cell containing the same. This composite polymer electrolyte membrane contains a composite layer composed mainly of a polyazole-containing nanofiber nonwoven fabric (A) and an ionic group-containing polymer electrolyte (B), the polyazole-containing nanofiber nonwoven fabric (A) being basic.
    Type: Application
    Filed: February 13, 2017
    Publication date: March 19, 2020
    Inventors: Yumiko Okamoto, Daisuke Izuhara, Junpei Yamaguchi, Shusuke Shirai, Tomoyuki Kunita, Hiroaki Umeda, Yuuta Wakamoto, Tatsunori Ito, Noriko Michihata, Takashi Tarao
  • Patent number: 10483577
    Abstract: A composite polymer electrolyte membrane includes a composite layer of an aromatic hydrocarbon-based polymer electrolyte and a fluorine-containing polymer porous membrane, wherein a ratio (O/F ratio) of an atomic composition percentage of oxygen O (at %) to an atomic composition percentage of fluorine F (at %) on an outermost surface of the fluorine-containing polymer porous membrane as measured by X-ray photoelectron spectroscopy (XPS) is 0.20 or more to 2.0 or less, and the aromatic hydrocarbon-based polymer electrolyte in the composite layer forms a phase separation structure.
    Type: Grant
    Filed: March 10, 2016
    Date of Patent: November 19, 2019
    Assignee: Toray Industries, Inc.
    Inventors: Junpei Yamaguchi, Daisuke Izuhara, Hiroaki Umeda, Yumiko Okamoto
  • Publication number: 20190148756
    Abstract: The present invention relates to a method for producing a polymer electrolyte molded article, which comprises forming a polymer electrolyte precursor having a protective group and an ionic group, and deprotecting at least a portion of protective groups contained in the resulting molded article to obtain a polymer electrolyte molded article. According to the present invention, it is possible to obtain a polymer electrolyte material and a polymer electrolyte molded article, which are excellent in proton conductivity and are also excellent in fuel barrier properties, mechanical strength, physical durability, resistance to hot water, resistance to hot methanol, processability and chemical stability. A polymer electrolyte fuel cell using a polymer electrolyte membrane, polymer electrolyte parts or a membrane electrode assembly can achieve high output, high energy density and long-term durability.
    Type: Application
    Filed: January 11, 2019
    Publication date: May 16, 2019
    Inventors: Daisuke IZUHARA, Hiroshi TAIKO, Yuriko OKADA, Shinya ADACHI, Masataka NAKAMURA
  • Patent number: 10253147
    Abstract: A polymer electrolyte composition has excellent practicality and excellent chemical stability as to be able to withstand a strong oxidizing atmosphere during fuel cell operation and is able to achieve excellent proton conductivity under a low-humidified condition and excellent mechanical strength and physical durability, and a polymer electrolyte membrane, a membrane-electrode assembly, and a polymer electrolyte fuel cell produced therefrom. The polymer electrolyte composition includes an ionic group-containing polymer (A), an azole ring-containing compound (B), and a transition metal-containing additive (C), the transition metal being one or more selected from the group consisting of cobalt, nickel, ruthenium, rhodium, palladium, silver, and gold.
    Type: Grant
    Filed: March 27, 2015
    Date of Patent: April 9, 2019
    Assignee: Toray Industries, Inc.
    Inventors: Tomoyuki Kunita, Daisuke Izuhara, Hiroaki Umeda
  • Patent number: 10243229
    Abstract: A polymer electrolyte composition is excellent in practicality which has such an excellent chemical stability as to be able to withstand a strong oxidizing atmosphere during operation of a fuel cell and is capable of achieving excellent proton conductivity under a low-humidified condition and excellent mechanical strength and physical durability as well as a polymer electrolyte membrane, a membrane electrode assembly, and a polymer electrolyte fuel cell which use the polymer electrolyte composition. The polymer electrolyte membrane is a polymer electrolyte membrane that contains at least an ionic group-containing polymer electrolyte and a polyazole, which is a polymer electrolyte membrane in which a phase separation of 2 nm or larger in which the polyazole is a main component is not observed in transmission type electron microscopic observation.
    Type: Grant
    Filed: March 6, 2015
    Date of Patent: March 26, 2019
    Assignee: Toray Industries, Inc.
    Inventors: Tomoyuki Kunita, Daisuke Izuhara, Hiroaki Umeda