Patents by Inventor Daisuke Izuhara

Daisuke Izuhara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10224562
    Abstract: The present invention relates to a method for producing a polymer electrolyte molded article, which comprises forming a polymer electrolyte precursor having a protective group and an ionic group, and deprotecting at least a portion of protective groups contained in the resulting molded article to obtain a polymer electrolyte molded article. According to the present invention, it is possible to obtain a polymer electrolyte material and a polymer electrolyte molded article, which are excellent in proton conductivity and are also excellent in fuel barrier properties, mechanical strength, physical durability, resistance to hot water, resistance to hot methanol, processability and chemical stability. A polymer electrolyte fuel cell using a polymer electrolyte membrane, polymer electrolyte parts or a membrane electrode assembly can achieve high output, high energy density and long-term durability.
    Type: Grant
    Filed: March 20, 2015
    Date of Patent: March 5, 2019
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Daisuke Izuhara, Hiroshi Taiko, Yuriko Okada, Shinya Adachi, Masataka Nakamura
  • Patent number: 10186725
    Abstract: An excellent polymer electrolyte composition has excellent chemical stability of being resistant to strong oxidizing atmosphere during operation of fuel cell, and achieves excellent proton conductivity under low-humidification conditions, excellent mechanical strength and physical durability. A polymer electrolyte membrane, a membrane electrode assembly, and a polymer electrolyte fuel cell each use the same. The polymer electrolyte composition contains an ionic group-containing polymer (A), a phosphorus-containing additive (B), and a nitrogen-containing aromatic additive (C), the phosphorus-containing additive (B) and the nitrogen-containing aromatic additive (C) being a compound represented by specific structural formulae.
    Type: Grant
    Filed: April 6, 2015
    Date of Patent: January 22, 2019
    Assignees: Toray Industries, Inc., Daimler AG, Ford Motor Company
    Inventors: Hiroaki Umeda, Daisuke Izuhara, Yuka Fujieda, Jing Li, Yunsong Yang, Keping Wang
  • Patent number: 10103401
    Abstract: A polymer electrolyte composition includes at least an ionic group-containing polymer (A), an organic phosphorus-based additive (C), and a nitrogen-containing heteroaromatic additive (D), the nitrogen-containing heteroaromatic additive (D) containing at least three nitrogen-containing heteroaromatic rings in one molecule.
    Type: Grant
    Filed: April 3, 2015
    Date of Patent: October 16, 2018
    Assignee: Toray Industries, Inc.
    Inventors: Hiroaki Umeda, Daisuke Izuhara, Tomoyuki Kunita
  • Publication number: 20180290441
    Abstract: A method of producing an assembly including a polymer electrolyte membrane includes a step of preliminary pressure application wherein a pressure is continuously applied to a recipient sheet including a polymer electrolyte membrane and an assembling sheet including an assembling layer to be assembled to at least one surface of the recipient sheet, the pressure being applied to the recipient sheet and the assembling layer of the assembling sheet being in contact with each other, and a step of heated pressure application wherein the recipient sheet and the assembling sheet after the preliminary pressure application step are subjected to continuous pressure application with heating.
    Type: Application
    Filed: November 15, 2016
    Publication date: October 11, 2018
    Inventors: Shinya Adachi, Yuka Fujieda, Daisuke Izuhara, Yuta Shintaku
  • Publication number: 20180244882
    Abstract: The present invention provides a substrate film that has a catalyst coating liquid having good coating properties when producing a membrane electrode assembly, has a catalyst layer and support film having good release properties after the catalyst layer is transferred to an electrolyte membrane using a catalyst transfer sheet, and does not contaminate the catalyst layer.
    Type: Application
    Filed: April 25, 2018
    Publication date: August 30, 2018
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Shinya Adachi, Daisuke Izuhara
  • Patent number: 10026983
    Abstract: It is an object of the present invention to provide a polymer electrolyte material which has excellent proton conductivity even under the conditions of a low humidity or a low temperature and is excellent in mechanical strength and fuel barrier properties, and which moreover can achieve high output, high energy density and long-term durability in forming a polymer electrolyte fuel cell therefrom, and a polymer electrolyte form article using the same and a method for producing the same, a membrane electrode assembly and a polymer electrolyte fuel cell, each using the same. The present invention employs the following means.
    Type: Grant
    Filed: April 18, 2017
    Date of Patent: July 17, 2018
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Daisuke Izuhara, Yuriko Okada
  • Publication number: 20180053956
    Abstract: A composite polymer electrolyte membrane includes a composite layer of an aromatic hydrocarbon-based polymer electrolyte and a fluorine-containing polymer porous membrane, wherein a ratio (O/F ratio) of an atomic composition percentage of oxygen O (at %) to an atomic composition percentage of fluorine F (at %) on an outermost surface of the fluorine-containing polymer porous membrane as measured by X-ray photoelectron spectroscopy (XPS) is 0.20 or more to 2.0 or less, and the aromatic hydrocarbon-based polymer electrolyte in the composite layer forms a phase separation structure.
    Type: Application
    Filed: March 10, 2016
    Publication date: February 22, 2018
    Inventors: Junpei Yamaguchi, Daisuke Izuhara, Hiroaki Umeda, Yumiko Okamoto
  • Patent number: 9748593
    Abstract: The present invention provides: a polymer electrolyte composition which can achieve excellent proton conductivity under slightly humidified conditions, excellent mechanical strength and excellent physical durability, has excellent practicality, and can be produced using a nitrogen-containing additive, wherein the nitrogen-containing additive can prevent the elution of the additive under a strongly acidic atmosphere during the operation of a fuel cell, has excellent chemical stability so as to tolerate a strongly acidic atmosphere, can be dissolved in various general-purpose organic solvents, has superior processability, can be mixed with an ionic-group-containing polymer, can prevent the occurrence of phase separation during the formation of a film, and can prevent the formation of an island-in-sea-like phase separation structure or the occurrence of bleeding out during the formation of a film; and a polymer electrolyte membrane, a membrane electrode assembly and a polymer electrolyte fuel cell, each of which
    Type: Grant
    Filed: November 22, 2013
    Date of Patent: August 29, 2017
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Tomoyuki Kunita, Daisuke Izuhara, Naoki Shimoyama, Yuka Fujieda, Hiroaki Umeda
  • Publication number: 20170222243
    Abstract: It is an object of the present invention to provide a polymer electrolyte material which has excellent proton conductivity even under the conditions of a low humidity or a low temperature and is excellent in mechanical strength and fuel barrier properties, and which moreover can achieve high output, high energy density and long-term durability in forming a polymer electrolyte fuel cell therefrom, and a polymer electrolyte form article using the same and a method for producing the same, a membrane electrode assembly and a polymer electrolyte fuel cell, each using the same. The present invention employs the following means.
    Type: Application
    Filed: April 18, 2017
    Publication date: August 3, 2017
    Inventors: Daisuke IZUHARA, Yuriko OKADA
  • Patent number: 9701789
    Abstract: It is an object of the present invention to provide a sulfonic acid group-containing polymer and a sulfonic acid group-containing aromatic compound, which have excellent proton conductivity even under the low humidification condition, are excellent in mechanical strength and chemical stability and, moreover, can attain high output and excellent physical durability when processed into a solid polymer fuel cell, as well as a polymer electrolyte material, a polymer electrolyte molded product and a solid polymer fuel cell respectively using the same.
    Type: Grant
    Filed: September 6, 2012
    Date of Patent: July 11, 2017
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Qiao Chen, Fangke Shao, Gang Wu, Daisuke Izuhara, Hiroaki Umeda
  • Patent number: 9685674
    Abstract: Provided are: a practically excellent polymer electrolyte composition having excellent chemical stability of being resistant to strong oxidizing atmosphere during operation of fuel cell, and achieving excellent proton conductivity under low-humidification conditions, excellent mechanical strength and physical durability; a polymer electrolyte membrane, a membrane electrode assembly, and a polymer electrolyte fuel cell each using the same. The polymer electrolyte composition of the present invention comprises at least an ionic group-containing polymer (A) and a phosphorus-containing additive (B), the phosphorus-containing additive (B) being at least one of a phosphine compound and a phosphinite compound. The polymer electrolyte membrane, the membrane electrode assembly, and the polymer electrolyte fuel cell of the present invention are structured by the polymer electrolyte composition.
    Type: Grant
    Filed: December 14, 2012
    Date of Patent: June 20, 2017
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Daisuke Izuhara, Tomoyuki Kunita, Yuka Yachi
  • Patent number: 9673468
    Abstract: It is an object of the present invention to provide a polymer electrolyte material which has excellent proton conductivity even under the conditions of a low humidity or a low temperature and is excellent in mechanical strength and fuel barrier properties, and which moreover can achieve high output, high energy density and long-term durability in forming a polymer electrolyte fuel cell therefrom, and a polymer electrolyte form article using the same and a method for producing the same, a membrane electrode assembly and a polymer electrolyte fuel cell, each using the same. The present invention employs the following means.
    Type: Grant
    Filed: June 13, 2014
    Date of Patent: June 6, 2017
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Daisuke Izuhara, Yuriko Okada
  • Patent number: 9653745
    Abstract: To provide: a block copolymer that exhibits excellent proton conductivity even under low-humidification conditions, exhibits excellent mechanical strength and chemical stability, and when used in a polymer electrolyte fuel cell, allows high output and excellent physical durability; a polymer electrolyte material; and a polymer electrolyte form article and a polymer electrolyte fuel cell, using the same. The block copolymer of the present invention includes each one or more of: a segment (A1) containing an ionic group; a segment (A2) not containing an ionic group; and a linker moiety connecting the segments. The segment (A1) containing an ionic group comprises a constituent unit represented by a specific structure. The polymer electrolyte material, the polymer electrolyte form article, and the polymer electrolyte fuel cell according to the present invention are manufactured by using the above block copolymer.
    Type: Grant
    Filed: August 21, 2012
    Date of Patent: May 16, 2017
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Daisuke Izuhara, Hiroaki Umeda, Emi Amano, Tomoyuki Kunita
  • Publication number: 20170125832
    Abstract: A polymer electrolyte composition includes at least an ionic group-containing polymer (A), an organic phosphorus-based additive (C), and a nitrogen-containing heteroaromatic additive (D), the nitrogen-containing heteroaromatic additive (D) containing at least three nitrogen-containing heteroaromatic rings in one molecule.
    Type: Application
    Filed: April 3, 2015
    Publication date: May 4, 2017
    Inventors: Hiroaki Umeda, Daisuke Izuhara, Tomoyuki Kunita
  • Publication number: 20170077540
    Abstract: The present invention provides a support film for solution film forming, said support film combining polymer solution's wettability during a solution film forming step, early separation resistance during a drying step and wetting step, and easy release properties when intentionally separating a polymer film. Provided is a support film for solution film forming, said support film being formed by introducing fluorine atoms to at least one surface of abase film that is formed from one or more types of polymers selected from the group consisting of polyethylene, polypropylene, polyethylene terephthalate, polybutylene terephthalate, polyethylene napthalate, polyphenylene sulphide, polysulfones, polyether ketone, polyether ether ketone, polyimides, polyetherimide, polyamides, polyamide-imides, polybenzimidazoles, polycarbonates, polyarylates, and polyvinyl chloride.
    Type: Application
    Filed: March 24, 2015
    Publication date: March 16, 2017
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Shinya ADACHI, Daisuke IZUHARA
  • Publication number: 20170066892
    Abstract: The present invention provides a substrate film that has a catalyst coating liquid having good coating properties when producing a membrane electrode assembly, has a catalyst layer and support film having good release properties after the catalyst layer is transferred to an electrolyte membrane using a catalyst transfer sheet, and does not contaminate the catalyst layer.
    Type: Application
    Filed: March 24, 2015
    Publication date: March 9, 2017
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Shinya ADACHI, Daisuke IZUHARA
  • Publication number: 20170037207
    Abstract: A polymer electrolyte composition has excellent practicality and excellent chemical stability as to be able to withstand a strong oxidizing atmosphere during fuel cell operation and is able to achieve excellent proton conductivity under a low-humidified condition and excellent mechanical strength and physical durability, and a polymer electrolyte membrane, a membrane-electrode assembly, and a polymer electrolyte fuel cell produced therefrom. The polymer electrolyte composition includes an ionic group-containing polymer (A), an azole ring-containing compound (B), and a transition metal-containing additive (C), the transition metal being one or more selected from the group consisting of cobalt, nickel, ruthenium, rhodium, palladium, silver, and gold.
    Type: Application
    Filed: March 27, 2015
    Publication date: February 9, 2017
    Applicant: Toray Industries, Inc.
    Inventors: Tomoyuki Kunita, Daisuke Izuhara, Hiroaki Umeda
  • Publication number: 20170033387
    Abstract: An excellent polymer electrolyte composition has excellent chemical stability of being resistant to strong oxidizing atmosphere during operation of fuel cell, and achieves excellent proton conductivity under low-humidification conditions, excellent mechanical strength and physical durability. A polymer electrolyte membrane, a membrane electrode assembly, and a polymer electrolyte fuel cell each use the same. The polymer electrolyte composition contains an ionic group-containing polymer (A), a phosphorus-containing additive (B), and a nitrogen-containing aromatic additive (C), the phosphorus-containing additive (B) and the nitrogen-containing aromatic additive (C) being a compound represented by specific structural formulae.
    Type: Application
    Filed: April 6, 2015
    Publication date: February 2, 2017
    Inventors: Hiroaki Umeda, Daisuke Izuhara, Yuka Fujieda, Jing Li, Yunsong Yang, Keping Wang
  • Patent number: 9553326
    Abstract: Provided are an aromatic sulfonic acid derivative and a sulfonic acid group-containing polymer, each of which has excellent proton conductivity even under low humidification conditions, while having excellent mechanical strength and chemical stability, and enables a solid polymer fuel cell to achieve high output and excellent physical durability when used therein. This aromatic sulfonic acid derivative has a specific structure and is characterized in that a sulfonic acid group is introduced into more than 50% of all the phenyl groups. This sulfonic acid group-containing polymer is characterized by being obtained by polymerization using the aromatic sulfonic acid derivative, and is also characterized by having a specific structure.
    Type: Grant
    Filed: September 2, 2015
    Date of Patent: January 24, 2017
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Daisuke Izuhara, Hiroaki Umeda, Emi Amano, Tomoyuki Kunita
  • Publication number: 20170018793
    Abstract: A polymer electrolyte composition is excellent in practicality which has such an excellent chemical stability as to be able to withstand a strong oxidizing atmosphere during operation of a fuel cell and is capable of achieving excellent proton conductivity under a low-humidified condition and excellent mechanical strength and physical durability as well as a polymer electrolyte membrane, a membrane electrode assembly, and a polymer electrolyte fuel cell which use the polymer electrolyte composition. The polymer electrolyte membrane is a polymer electrolyte membrane that contains at least an ionic group-containing polymer electrolyte and a polyazole, which is a polymer electrolyte membrane in which a phase separation of 2 nm or larger in which the polyazole is a main component is not observed in transmission type electron microscopic observation.
    Type: Application
    Filed: March 6, 2015
    Publication date: January 19, 2017
    Inventors: Tomoyuki Kunita, Daisuke Izuhara, Hiroaki Umeda