Patents by Inventor Dale Kersten

Dale Kersten has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11765827
    Abstract: A multilayer printed circuit board is provided having a first dielectric layer and a first plating resist selectively positioned in the first dielectric layer. A second plating resist may be selectively positioned in the first dielectric layer or a second dielectric layer, the second plating resist separate from the first plating resist. A through hole extends through the first dielectric layer, the first plating resist, and the second plating resist. An interior surface of the through hole is plated with a conductive material except along a length between the first plating resist and the second plating resist. This forms a partitioned plated through hole having a first via segment electrically isolated from a second via segment.
    Type: Grant
    Filed: May 26, 2020
    Date of Patent: September 19, 2023
    Assignee: Sanmina Corporation
    Inventors: Shinichi Iketani, Dale Kersten, George Dudnikov, Jr.
  • Publication number: 20220338355
    Abstract: The present invention relates to printed circuit boards (PCBs), and more particularly, to methods of forming high aspect ratio through holes and high precision stub removal in a printed circuit board (PCB). The high precision stub removal processes may be utilized in removing long stubs and short stubs. In the methods, multiple holes of varying diameter and depth are drilled from an upper and/or lower surface of the printed circuit board utilizing drills of different diameters.
    Type: Application
    Filed: June 24, 2022
    Publication date: October 20, 2022
    Inventors: Douglas Ward THOMAS, Shinichi IKETANI, Dale KERSTEN
  • Patent number: 11399439
    Abstract: The present invention relates to printed circuit boards (PCBs), and more particularly, to methods of forming high aspect ratio through holes and high precision stub removal in a printed circuit board (PCB). The high precision stub removal processes may be utilized in removing long stubs and short stubs. In the methods, multiple holes of varying diameter and depth are drilled from an upper and/or lower surface of the printed circuit board utilizing drills of different diameters.
    Type: Grant
    Filed: January 21, 2019
    Date of Patent: July 26, 2022
    Assignee: SANMINA CORPORATION
    Inventors: Douglas Ward Thomas, Shinichi Iketani, Dale Kersten
  • Patent number: 11246226
    Abstract: Laminate structures including hole plugs, and methods for forming a hole plug in a laminate structure are provided. A laminate structure may be formed with at least a dielectric layer and a first conductive foil on a first side of the dielectric layer. A blind hole may be formed in the laminate structure extending toward the first conductive foil from a second side of the dielectric layer and at least partially through the dielectric layer, the blind hole including a hole depth to hole diameter aspect ratio of less than ten (10) to one (1). Via fill ink may be disposed in the blind hole, and the via fill ink may be dried and/or cured to form a hole plug.
    Type: Grant
    Filed: March 11, 2019
    Date of Patent: February 8, 2022
    Assignee: SANMINA CORPORATION
    Inventors: Shinichi Iketani, Dale Kersten
  • Publication number: 20210014980
    Abstract: A core or sub-composite structure is provided including a dielectric layer between a first conductive film and a second conductive film. The first conductive film may include a first peelable/removable cover layer formed on or coupled to a first conductive layer. The second conductive film may include a second peelable/removable cover layer formed on or coupled to a second conductive layer.
    Type: Application
    Filed: August 24, 2020
    Publication date: January 14, 2021
    Inventors: Shinichi Iketani, Dale Kersten
  • Publication number: 20200383204
    Abstract: A multilayer printed circuit board is provided having a first dielectric layer and a first plating resist selectively positioned in the first dielectric layer. A second plating resist may be selectively positioned in the first dielectric layer or a second dielectric layer, the second plating resist separate from the first plating resist. A through hole extends through the first dielectric layer, the first plating resist, and the second plating resist. An interior surface of the through hole is plated with a conductive material except along a length between the first plating resist and the second plating resist. This forms a partitioned plated through hole having a first via segment electrically isolated from a second via segment.
    Type: Application
    Filed: May 26, 2020
    Publication date: December 3, 2020
    Inventors: Shinichi Iketani, Dale Kersten, George Dudnikov, JR.
  • Patent number: 10757819
    Abstract: A core or sub-composite structure is provided including a dielectric layer between a first conductive film and a second conductive film. The first conductive film may include a first peelable/removable cover layer formed on or coupled to a first conductive layer. The second conductive film may include a second peelable/removable cover layer formed on or coupled to a second conductive layer.
    Type: Grant
    Filed: June 23, 2014
    Date of Patent: August 25, 2020
    Assignee: SANMINA CORPORATION
    Inventors: Shinichi Iketani, Dale Kersten
  • Patent number: 10667390
    Abstract: A multilayer printed circuit board is provided having a first dielectric layer and a first plating resist selectively positioned in the first dielectric layer. A second plating resist may be selectively positioned in the first dielectric layer or a second dielectric layer, the second plating resist separate from the first plating resist. A through hole extends through the first dielectric layer, the first plating resist, and the second plating resist. An interior surface of the through hole is plated with a conductive material except along a length between the first plating resist and the second plating resist. This forms a partitioned plated through hole having a first via segment electrically isolated from a second via segment.
    Type: Grant
    Filed: October 2, 2017
    Date of Patent: May 26, 2020
    Assignee: SANMINA CORPORATION
    Inventors: Shinichi Iketani, Dale Kersten, George Dudnikov, Jr.
  • Patent number: 10362687
    Abstract: A multilayer printed circuit board is provided having a first dielectric layer and a first plating resist selectively positioned in the first dielectric layer. A second plating resist may be selectively positioned in the first dielectric layer or a second dielectric layer, the second plating resist separate from the first plating resist. A through hole extends through the first dielectric layer, the first plating resist, and the second plating resist. An interior surface of the through hole is plated with a conductive material except along a length between the first plating resist and the second plating resist. This forms a partitioned plated through hole having a first via segment electrically isolated from a second via segment.
    Type: Grant
    Filed: November 5, 2018
    Date of Patent: July 23, 2019
    Assignee: SANMINA CORPORATION
    Inventors: Shinichi Iketani, Dale Kersten
  • Publication number: 20190208645
    Abstract: Laminate structures including hole plugs, and methods for forming a hole plug in a laminate structure are provided. A laminate structure may be formed with at least a dielectric layer and a first conductive foil on a first side of the dielectric layer. A blind hole may be formed in the laminate structure extending toward the first conductive foil from a second side of the dielectric layer and at least partially through the dielectric layer, the blind hole including a hole depth to hole diameter aspect ratio of less than ten (10) to one (1). Via fill ink may be disposed in the blind hole, and the via fill ink may be dried and/or cured to form a hole plug.
    Type: Application
    Filed: March 11, 2019
    Publication date: July 4, 2019
    Inventors: Shinichi Iketani, Dale Kersten
  • Publication number: 20190159346
    Abstract: The present invention relates to printed circuit boards (PCBs), and more particularly, to methods of forming high aspect ratio through holes and high precision stub removal in a printed circuit board (PCB). The high precision stub removal processes may be utilized in removing long stubs and short stubs. In the methods, multiple holes of varying diameter and depth are drilled from an upper and/or lower surface of the printed circuit board utilizing drills of different diameters.
    Type: Application
    Filed: January 21, 2019
    Publication date: May 23, 2019
    Inventors: Douglas Ward THOMAS, Shinichi IKETANI, Dale KERSTEN
  • Patent number: 10237983
    Abstract: A method for forming a hole plug in a laminate structure is provided. A laminate structure, is formed, including at least a dielectric layer and a first conductive foil on a first side of the dielectric layer. An unpierced or blind hole is formed in the laminate structure extending toward the first conductive foil from a second side of the dielectric layer and at least partially through the dielectric layer, the hole having a hole depth to hole diameter aspect ratio of less than twenty (20) to one (1). In yet another example, the hole aspect ratio may be less than one (1) to one (1). Via fill ink may then be deposited in the hole. The via fill ink is then dried and/or cured to form a hole plug.
    Type: Grant
    Filed: December 23, 2015
    Date of Patent: March 19, 2019
    Assignee: SANMINA CORPORATION
    Inventors: Shinichi Iketani, Dale Kersten
  • Publication number: 20190075662
    Abstract: A multilayer printed circuit board is provided having a first dielectric layer and a first plating resist selectively positioned in the first dielectric layer. A second plating resist may be selectively positioned in the first dielectric layer or a second dielectric layer, the second plating resist separate from the first plating resist. A through hole extends through the first dielectric layer, the first plating resist, and the second plating resist. An interior surface of the through hole is plated with a conductive material except along a length between the first plating resist and the second plating resist. This forms a partitioned plated through hole having a first via segment electrically isolated from a second via segment.
    Type: Application
    Filed: November 5, 2018
    Publication date: March 7, 2019
    Inventors: Shinichi Iketani, Dale Kersten
  • Patent number: 10188001
    Abstract: The present invention relates to printed circuit boards (PCBs), and more particularly, to methods of forming high aspect ratio through holes and high precision stub removal in a printed circuit board (PCB). The high precision stub removal processes may be utilized in removing long stubs and short stubs. In the methods, multiple holes of varying diameter and depth are drilled from an upper and/or lower surface of the printed circuit board utilizing drills of different diameters.
    Type: Grant
    Filed: January 22, 2015
    Date of Patent: January 22, 2019
    Assignee: SANMINA CORPORATION
    Inventors: Douglas Ward Thomas, Shinichi Iketani, Dale Kersten
  • Patent number: 10123432
    Abstract: A multilayer printed circuit board is provided having a first dielectric layer and a first plating resist selectively positioned in the first dielectric layer. A second plating resist may be selectively positioned in the first dielectric layer or a second dielectric layer, the second plating resist separate from the first plating resist. A through hole extends through the first dielectric layer, the first plating resist, and the second plating resist. An interior surface of the through hole is plated with a conductive material except along a length between the first plating resist and the second plating resist. This forms a partitioned plated through hole having a first via segment electrically isolated from a second via segment.
    Type: Grant
    Filed: October 2, 2017
    Date of Patent: November 6, 2018
    Assignee: SANMINA CORPORATION
    Inventors: Shinichi Iketani, Dale Kersten
  • Publication number: 20180317327
    Abstract: Novel methods for forming a printed circuit board (PCB) having one or more segmented vias are provided, including improved methods of removing the catalyst after the plating process when forming a segmented via in the PCB. After the electroless plating, excess catalyst on the surface of the plating resist is removed using a catalyst remover, such as an acidic solution that includes at least nitrite or nitrite ion and halogen ion, or the catalyst remover may be an etchant for plating resist, such as alkaline permanganate compound solution or plasma gas comprising at least one of oxygen, nitrogen, argon and tetrafluoromethane, or a mixture of at least two of these gasses. After removal of the excess catalyst, electrolytic plating is then applied to the through holes and the outer layer circuit or signal traces are formed. That is, the etching of paths on the conductive foils/layers of the core structure.
    Type: Application
    Filed: April 26, 2018
    Publication date: November 1, 2018
    Inventors: Shinichi IKETANI, Dale KERSTEN
  • Publication number: 20180098426
    Abstract: A multilayer printed circuit board is provided having a first dielectric layer and a first plating resist selectively positioned in the first dielectric layer. A second plating resist may be selectively positioned in the first dielectric layer or a second dielectric layer, the second plating resist separate from the first plating resist. A through hole extends through the first dielectric layer, the first plating resist, and the second plating resist. An interior surface of the through hole is plated with a conductive material except along a length between the first plating resist and the second plating resist. This forms a partitioned plated through hole having a first via segment electrically isolated from a second via segment.
    Type: Application
    Filed: October 2, 2017
    Publication date: April 5, 2018
    Inventors: Shinichi Iketani, Dale Kersten, George Dudnikov, JR.
  • Publication number: 20180092222
    Abstract: A multilayer printed circuit board is provided having a first dielectric layer and a first plating resist selectively positioned in the first dielectric layer. A second plating resist may be selectively positioned in the first dielectric layer or a second dielectric layer, the second plating resist separate from the first plating resist. A through hole extends through the first dielectric layer, the first plating resist, and the second plating resist. An interior surface of the through hole is plated with a conductive material except along a length between the first plating resist and the second plating resist. This forms a partitioned plated through hole having a first via segment electrically isolated from a second via segment.
    Type: Application
    Filed: October 2, 2017
    Publication date: March 29, 2018
    Inventors: Shinichi Iketani, Dale Kersten
  • Patent number: 9781830
    Abstract: A multilayer printed circuit board is provided having a first dielectric layer and a first plating resist selectively positioned in the first dielectric layer. A second plating resist may be selectively positioned in the first dielectric layer or a second dielectric layer, the second plating resist separate from the first plating resist. A through hole extends through the first dielectric layer, the first plating resist, and the second plating resist. An interior surface of the through hole is plated with a conductive material except along a length between the first plating resist and the second plating resist. This forms a partitioned plated through hole having a first via segment electrically isolated from a second via segment.
    Type: Grant
    Filed: March 11, 2014
    Date of Patent: October 3, 2017
    Assignee: Sanmina Corporation
    Inventors: Shinichi Iketani, Dale Kersten, George Dudnikov, Jr.
  • Patent number: 9781844
    Abstract: A multilayer printed circuit board is provided having a first dielectric layer and a first plating resist selectively positioned in the first dielectric layer. A second plating resist may be selectively positioned in the first dielectric layer or a second dielectric layer, the second plating resist separate from the first plating resist. A through hole extends through the first dielectric layer, the first plating resist, and the second plating resist. An interior surface of the through hole is plated with a conductive material except along a length between the first plating resist and the second plating resist. This forms a partitioned plated through hole having a first via segment electrically isolated from a second via segment.
    Type: Grant
    Filed: March 11, 2014
    Date of Patent: October 3, 2017
    Assignee: SANMINA CORPORATION
    Inventors: Shinichi Iketani, Dale Kersten