Patents by Inventor Dale Robert Powers
Dale Robert Powers has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20210087099Abstract: A method of forming an optical fiber preform includes the steps: igniting a burner having a fume tube assembly to produce a first spray size of silicon dioxide particles; depositing the silicon dioxide particles on a core cane to produce a soot blank; and adjusting an effective diameter of an aperture of the fume tube assembly to produce a second spray size of the silicon dioxide particles. The second spray size is larger than the first spray size.Type: ApplicationFiled: December 7, 2020Publication date: March 25, 2021Inventors: James Henry Faler, Dale Robert Powers, Fei Xia, Chunfeng Zhou
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Patent number: 10882777Abstract: A method of forming an optical fiber preform includes the steps: igniting a burner having a fume tube assembly to produce a first spray size of silicon dioxide particles; depositing the silicon dioxide particles on a core cane to produce a soot blank; and adjusting an effective diameter of an aperture of the fume tube assembly to produce a second spray size of the silicon dioxide particles. The second spray size is larger than the first spray size.Type: GrantFiled: March 8, 2018Date of Patent: January 5, 2021Assignee: Corning IncorporatedInventors: James Henry Faler, Dale Robert Powers, Fei Xia, Chunfeng Zhou
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Publication number: 20200353401Abstract: A honeycomb body having a porous ceramic honeycomb structure with a first end, a second end, and a plurality of walls having wall surfaces defining a plurality of inner channels. A highly porous layer is disposed on one or more of the wall surfaces of the honeycomb body. The highly porous layer has a porosity greater than 90%, and has an average thickness of greater than or equal to 0.5 ?m and less than or equal to 10 ?m. A method of making a honeycomb body includes depositing a layer precursor on a ceramic honeycomb body and binding the layer precursor to the ceramic honeycomb body to form the highly porous layer.Type: ApplicationFiled: October 31, 2018Publication date: November 12, 2020Inventors: Douglas Munroe Beall, Thorsten Rolf Boger, Dana Craig Bookbinder, Thomas Jean Glasson, Dale Robert Powers, Pushkar Tandon, Jianguo Wang, Huiqing Wu, Xinfeng Xing
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Publication number: 20200148579Abstract: A method of producing bi-modal particles includes the steps of igniting a first precursor gas using a primary burner thereby producing a first plurality of particles of a first size, fluidly transporting the first plurality of particles down a particle tube, igniting a second precursor gas using a secondary burner thereby producing a second plurality of particles of a second size, flowing the second plurality of particles into the first plurality of particles, and capturing the first and second plurality of particles.Type: ApplicationFiled: January 13, 2020Publication date: May 14, 2020Inventors: Laura Beth Cook, Curtis Robert Fekety, Yunfeng Gu, Dale Robert Powers, Christopher Scott Thomas, Srinivas Vemury, Fei Xia, Chunfeng Zhou
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Publication number: 20200062635Abstract: A method of producing soot, including: combusting a first fuel stream and a first oxidizer at a burner face; combusting a second fuel stream and a second oxidizer at the burner face, wherein the second fuel stream and the second oxidizer are premixed in advance of the burner face and a second equivalence ratio of the second fuel stream and the second oxidizer is less than about 1; and combusting a silicon-containing fuel into a plurality of soot particles, wherein the second fuel stream and the second oxidizer are combusted between the first fuel stream and the silicon-containing fuel. Applying this method of producing soot to deposit a preform suitable for the manufacture of optical fibers.Type: ApplicationFiled: August 15, 2019Publication date: February 27, 2020Inventors: Manoj Agrawal, Dale Robert Powers, Fei Xia
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Patent number: 10562804Abstract: A method of producing bi-modal particles includes the steps of igniting a first precursor gas using a primary burner thereby producing a first plurality of particles of a first size, fluidly transporting the first plurality of particles down a particle tube, igniting a second precursor gas using a secondary burner thereby producing a second plurality of particles of a second size, flowing the second plurality of particles into the first plurality of particles, and capturing the first and second plurality of particles.Type: GrantFiled: March 10, 2017Date of Patent: February 18, 2020Assignee: Corning IncorporatedInventors: Laura Beth Cook, Curtis Robert Fekety, Yunfeng Gu, Dale Robert Powers, Christopher Scott Thomas, Srinivas Vemury, Fei Xia, Chunfeng Zhou
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Patent number: 10429589Abstract: An optical fiber for efficient coupling of optical signals to photonic devices. The optical fiber includes a Cl doped tapered core region with a changing outer diameter and changing maximum core refractive index to provide improved coupling at wavelength of interest to photonic devices. The photonic devices may be, for example, silicon photonic devices with an operating wavelength at or near 1310 nm, or at or near 1550 nm.Type: GrantFiled: February 5, 2018Date of Patent: October 1, 2019Assignee: Corning IncorporatedInventors: Dana Craig Bookbinder, Ming-Jun Li, Dale Robert Powers, Pushkar Tandon
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Publication number: 20190256399Abstract: A process for manufacturing glass articles from powder at low temperatures includes the steps of preparing a slurry of powder suspended in a liquid; depositing the slurry on a substrate; drying the slurry to form a layer on the substrate; depositing slurry on the layer; drying the slurry deposited on the layer on the substrate to form another layer; repeating the steps of depositing a slurry and drying the to form a plurality of sequential layers on the substrate; and consolidating the plurality of sequential layers to form a glass article. The process requires a small manufacturing footprint, and facilitates the manufacture of very large near-net shape glass articles.Type: ApplicationFiled: February 18, 2019Publication date: August 22, 2019Inventors: Sezhian Annamalai, Thomas Richard Chapman, Kenneth Edward Hrdina, Douglas Hull Jennings, Nicolas LeBlond, Dale Robert Powers
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Publication number: 20190072714Abstract: Layered glass structures and fabrication methods are described. The methods include depositing soot on a dense glass substrate to form a composite structure and sintering the composite structure to form a layered glass structure. The dense glass substrate may be derived from an optical fiber preform that has been modified to include a planar surface. The composite structure may include one or more soot layers. The layered glass structure may be formed by combining multiple composite structures to form a stack, followed by sintering and fusing the stack. The layered glass structure may further be heated to softening and drawn to control linear dimensions. The layered glass structure or drawn layered glass structure may be configured as a planar waveguide.Type: ApplicationFiled: November 1, 2018Publication date: March 7, 2019Inventors: Douglas Llewellyn Butler, Matthew John Dejneka, Daniel Warren Hawtof, Dale Robert Powers, Pushkar Tandon
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Patent number: 10185084Abstract: Layered glass structures and fabrication methods are described. The methods include depositing soot on a dense glass substrate to form a composite structure and sintering the composite structure to form a layered glass structure. The dense glass substrate may be derived from an optical fiber preform that has been modified to include a planar surface. The composite structure may include one or more soot layers. The layered glass structure may be formed by combining multiple composite structures to form a stack, followed by sintering and fusing the stack. The layered glass structure may further be heated to softening and drawn to control linear dimensions. The layered glass structure or drawn layered glass structure may be configured as a planar waveguide.Type: GrantFiled: February 23, 2016Date of Patent: January 22, 2019Assignee: Corning IncorporatedInventors: Douglas Llewellyn Butler, Matthew John Dejneka, Daniel Warren Hawtof, Dale Robert Powers, Pushkar Tandon
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Publication number: 20190016624Abstract: Methods for modifying multi-mode optical fiber manufacturing processes are disclosed. In one embodiment, a method for modifying a process for manufacturing multi-mode optical fiber includes measuring at least one characteristic of a multi-mode optical fiber. The at least one characteristic is a modal bandwidth or a differential mode delay at one or more wavelengths. The method further includes determining a measured peak wavelength of the multi-mode optical fiber based on the measured characteristic, determining a difference between the target peak wavelength and the measured peak wavelength, and modifying the process for manufacturing multi-mode optical fiber based on the difference between the target peak wavelength and the measured peak wavelength.Type: ApplicationFiled: September 6, 2018Publication date: January 17, 2019Applicant: Corning IncorporatedInventors: Jennifersue A. Bowker, Xin Chen, Jason Edward Hurley, Elios Klemo, Igor Rafaelyevich Mejouev, Daniel Aloysius Nolan, Dale Robert Powers
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Patent number: 10168246Abstract: Methods of selecting, from a set of like optical fibers, a subset of optical fibers that can meet both short-wavelength and target-wavelength bandwidth requirements are disclosed. The method includes obtaining short-wavelength bandwidth data from DMD measurements, and determining a peak wavelength for each optical fiber. A target-wavelength bandwidth is then calculated using the determined peak wavelengths. The calculated target bandwidth is then compared to the short-wavelength and target-wavelength bandwidth requirements to identify which of the optical fibers satisfy these requirements.Type: GrantFiled: October 20, 2016Date of Patent: January 1, 2019Assignee: Corning IncorporatedInventors: Scott Robertson Bickham, Dana Craig Bookbinder, Xin Chen, Steven Craig Garner, Jr., Ming-Jun Li, Dale Robert Powers
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Patent number: 10131566Abstract: Methods for modifying multi-mode optical fiber manufacturing processes are disclosed. In one embodiment, a method for modifying a process for manufacturing multi-mode optical fiber includes measuring at least one characteristic of a multi-mode optical fiber. The at least one characteristic is a modal bandwidth or a differential mode delay at one or more wavelengths. The method further includes determining a measured peak wavelength of the multi-mode optical fiber based on the measured characteristic, determining a difference between the target peak wavelength and the measured peak wavelength, and modifying the process for manufacturing multi-mode optical fiber based on the difference between the target peak wavelength and the measured peak wavelength.Type: GrantFiled: April 16, 2014Date of Patent: November 20, 2018Assignee: Corning IncorporatedInventors: Jennifersue A. Bowker, Xin Chen, Jason Edward Hurley, Elios Klemo, Igor Rafaelyevich Mejouev, Daniel Aloysius Nolan, Dale Robert Powers
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Publication number: 20180265394Abstract: A method of forming an optical fiber preform includes the steps: igniting a burner having a fume tube assembly to produce a first spray size of silicon dioxide particles; depositing the silicon dioxide particles on a core cane to produce a soot blank; and adjusting an effective diameter of an aperture of the fume tube assembly to produce a second spray size of the silicon dioxide particles. The second spray size is larger than the first spray size.Type: ApplicationFiled: March 8, 2018Publication date: September 20, 2018Inventors: James Henry Faler, Dale Robert Powers, Fei Xia, Chunfeng Zhou
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Publication number: 20180224607Abstract: An optical fiber for efficient coupling of optical signals to photonic devices. The optical fiber includes a Cl doped tapered core region with a changing outer diameter and changing maximum core refractive index to provide improved coupling at wavelength of interest to photonic devices. The photonic devices may be, for example, silicon photonic devices with an operating wavelength at or near 1310 nm, or at or near 1550 nm.Type: ApplicationFiled: February 5, 2018Publication date: August 9, 2018Inventors: Dana Craig Bookbinder, Ming-Jun Li, Dale Robert Powers, Pushkar Tandon
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Publication number: 20170267569Abstract: A method of producing bi-modal particles includes the steps of igniting a first precursor gas using a primary burner thereby producing a first plurality of particles of a first size, fluidly transporting the first plurality of particles down a particle tube, igniting a second precursor gas using a secondary burner thereby producing a second plurality of particles of a second size, flowing the second plurality of particles into the first plurality of particles, and capturing the first and second plurality of particles.Type: ApplicationFiled: March 10, 2017Publication date: September 21, 2017Inventors: Laura Beth Cook, Curtis Robert Fekety, Yunfeng Gu, Dale Robert Powers, Christopher Scott Thomas, Srinivas Vemury, Fei Xia, Chunfeng Zhou
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Publication number: 20170240454Abstract: Layered glass structures and fabrication methods are described. The methods include depositing soot on a dense glass substrate to form a composite structure and sintering the composite structure to form a layered glass structure. The dense glass substrate may be derived from an optical fiber preform that has been modified to include a planar surface. The composite structure may include one or more soot layers. The layered glass structure may be formed by combining multiple composite structures to form a stack, followed by sintering and fusing the stack. The layered glass structure may further be heated to softening and drawn to control linear dimensions. The layered glass structure or drawn layered glass structure may be configured as a planar waveguide.Type: ApplicationFiled: February 23, 2016Publication date: August 24, 2017Inventors: Douglas Llewellyn Butler, Matthew John Dejneka, Daniel Warren Hawtof, Dale Robert Powers, Pushkar Tandon
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Publication number: 20170146428Abstract: Methods of selecting, from a set of like optical fibers, a subset of optical fibers that can meet both short-wavelength and target-wavelength bandwidth requirements are disclosed. The method includes obtaining short-wavelength bandwidth data from DMD measurements, and determining a peak wavelength for each optical fiber. A target-wavelength bandwidth is then calculated using the determined peak wavelengths. The calculated target bandwidth is then compared to the short-wavelength and target-wavelength bandwidth requirements to identify which of the optical fibers satisfy these requirements.Type: ApplicationFiled: October 20, 2016Publication date: May 25, 2017Inventors: Scott Robertson Bickham, Dana Craig Bookbinder, Xin Chen, Steven Craig Garner, JR., Ming-Jun Li, Dale Robert Powers
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Patent number: 9643871Abstract: A submerged combustion melter and burner therefor. The burner may include a first tube having a scaled distal end and a second tube concentric to the first tube, the second tube having a partially sealed distal end with an opening for receiving the first tube, where an annular space is defined between the first and second tubes. The burner further includes a first gas port in the sealed distal end of the first tube, the first gas port supplying a first gas, a second gas port in a distal end of the second tube, the second gas port supplying a second gas to the annular space, and a nozzle on the proximate ends of the first and second tubes.Type: GrantFiled: June 11, 2014Date of Patent: May 9, 2017Assignee: Corning IncorporatedInventors: Curtis Richard Cowles, Dale Robert Powers
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Publication number: 20160130168Abstract: A submerged combustion melter and burner therefor. The burner may include a first tube having a scaled distal end and a second tube concentric to the first tube, the second tube having a partially sealed distal end with an opening for receiving the first tube, where an annular space is defined between the first and second tubes. The burner further includes a first gas port in the sealed distal end of the first tube, the first gas port supplying a first gas, a second gas port in a distal end of the second tube, the second gas port supplying a second gas to the annular space, and a nozzle on the proximate ends of the first and second tubes.Type: ApplicationFiled: June 11, 2014Publication date: May 12, 2016Inventors: Curtis Richard Cowles, Dale Robert Powers