Patents by Inventor Dale T. Gracyalny

Dale T. Gracyalny has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8142617
    Abstract: An embossing system for embossing and perforating at least a portion of a web is provided comprising a first embossing roll having embossing elements and at least a second embossing roll having embossing elements, wherein the elements of the first and second embossing rolls define perforate nips for embossing and perforating the web and wherein at least a predominate number of the perforate nips are substantially oriented in the cross-machine direction. Moreover, substantially all of the nips defined by the embossing elements of the first and second embossing rolls can be substantially oriented in the cross-machine direction. Further, the cross-machine embossing elements are at an angle of about 85° to 95° from the machine direction.
    Type: Grant
    Filed: August 23, 2010
    Date of Patent: March 27, 2012
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Paul J. Ruthven, Dale T. Gracyalny, Galyn A. Schulz
  • Publication number: 20110042024
    Abstract: An embossing system for embossing and perforating at least a portion of a web is provided comprising a first embossing roll having embossing elements and at least a second embossing roll having embossing elements, wherein the elements of the first and second embossing rolls define perforate nips for embossing and perforating the web and wherein at least a predominate number of the perforate nips are substantially oriented in the cross-machine direction. Moreover, substantially all of the nips defined by the embossing elements of the first and second embossing rolls can be substantially oriented in the cross-machine direction. Further, the cross-machine embossing elements are at an angle of about 85° to 95° from the machine direction.
    Type: Application
    Filed: August 23, 2010
    Publication date: February 24, 2011
    Applicant: Georgia-Pacific Consumer Products LP
    Inventors: Paul J. Ruthven, Dale T. Gracyalny, Galyn A. Schulz
  • Patent number: 7857941
    Abstract: An embossing system for embossing and perforating at least a portion of a web is provided comprising a first embossing roll having embossing elements and at least a second embossing roll having embossing elements, wherein the elements of the first and second embossing rolls define perforate nips for embossing and perforating the web and wherein at least a predominate number of the perforate nips are substantially oriented in the cross-machine direction. Moreover, substantially all of the nips defined by the embossing elements of the first and second embossing rolls can be substantially oriented in the cross-machine direction. Further, the cross-machine embossing elements are at an angle of about 85° to 95° from the machine direction.
    Type: Grant
    Filed: December 18, 2006
    Date of Patent: December 28, 2010
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Paul J. Ruthven, Dale T. Gracyalny, Galyn A. Schulz
  • Publication number: 20090177315
    Abstract: A method of dispensing product includes determining by a processor if product loaded into a dispenser is authorized for use in the dispenser by identifying a reference indication associated with the product; in response to determination that the product is authorized, dispense a first amount of product; and in response to determination that the sheet product is unauthorized, dispense a second amount of sheet product, wherein the second amount of sheet product is different than the first amount.
    Type: Application
    Filed: December 19, 2008
    Publication date: July 9, 2009
    Applicant: Georgia-Pacific Consumer Products LP
    Inventors: Harold J. Goeking, William D. Sleeper, Dale T. Gracyalny, Alison B. Lukacsko, Gary N. Petersen, Daniel J. Geddes, Kathleen A. Jordan, Abby C. Case, Antonio M. Cittadino, Bret A. Kuehneman, Christopher M. Reinsel, Panagiotis Zosimadis, Alexandre Izmailov
  • Patent number: 7326322
    Abstract: An embossing system is provided for embossing a web having a first embossing roll having embossing elements and a second embossing roll having embossing elements, wherein at least a portion of the embossing elements of the first and second embossing rolls are substantially oriented in the cross-machine direction. The embossing roll may be crowned, may have alignment means, and may be provided with precision gearing.
    Type: Grant
    Filed: November 12, 2004
    Date of Patent: February 5, 2008
    Assignee: Georgia Pacific Consumer Products LP
    Inventors: Paul J. Ruthven, Dale T. Gracyalny, Galyn A. Schulz, John R. DeMille, Otto Mogged, III, Alan J. Kraszewski, Robert J. Williams, Harlie C. Zahn, Robert R. Daus, Mark D. Hansen
  • Patent number: 7182838
    Abstract: An embossing system for embossing and perforating at least a portion of a web is provided comprising a first embossing roll having embossing elements and at least a second embossing roll having embossing elements, wherein the elements of the first and second embossing rolls define perforate nips for embossing and perforating the web and wherein at least a predominate number of the perforate nips are substantially oriented in the cross-machine direction. Moreover, substantially all of the nips defined by the embossing elements of the first and second embossing rolls can be substantially oriented in the cross-machine direction. Further, the cross-machine embossing elements are at an angle of about 85° to 95° from the machine direction.
    Type: Grant
    Filed: March 25, 2004
    Date of Patent: February 27, 2007
    Assignee: Georgia Pacific Corporation
    Inventors: Paul J. Ruthven, Dale T. Gracyalny, Galyn A. Schulz
  • Patent number: 6887349
    Abstract: An embossing system is provided for embossing a web having a first embossing roll having embossing elements and a second embossing roll having embossing elements, wherein at least a portion of the embossing elements of the first and second embossing rolls are substantially oriented in the cross-machine direction. The embossing roll may be crowned, may have alignment means, and may be provided with precision gearing.
    Type: Grant
    Filed: September 5, 2002
    Date of Patent: May 3, 2005
    Assignee: Fort James Corporation
    Inventors: Paul J. Ruthven, Dale T. Gracyalny, Galyn A. Schulz, John R. DeMille, Otto Mogged, III, Alan J. Kraszewski, Robert J. Williams, Harlie C. Zahn, Robert R. Daus, Mark D. Hansen
  • Publication number: 20040180178
    Abstract: An embossing system for embossing and perforating at least a portion of a web is provided comprising a first embossing roll having embossing elements and at least a second embossing roll having embossing elements, wherein the elements of the first and second embossing rolls define perforate nips for embossing and perforating the web and wherein at least a predominate number of the perforate nips are substantially oriented in the cross-machine direction. Moreover, substantially all of the nips defined by the embossing elements of the first and second embossing rolls can be substantially oriented in the cross-machine direction. Further, the cross-machine embossing elements are at an angle of about 85° to 95° from the machine direction.
    Type: Application
    Filed: March 25, 2004
    Publication date: September 16, 2004
    Applicant: Georgia Pacific Corporation
    Inventors: Paul J. Ruthven, Dale T. Gracyalny, Galyn A. Schulz
  • Patent number: 6733626
    Abstract: An embossing system for embossing and perforating at least a portion of a web is provided comprising a first embossing roll having embossing elements and at least a second embossing roll having embossing elements, wherein the elements of the first and second embossing rolls define perforate nips for embossing and perforating the web and wherein at least a predominate number of the perforate nips are substantially oriented in the cross-machine direction. Moreover, substantially all of the nips defined by the embossing elements of the first and second embossing rolls can be substantially oriented in the cross-machine direction. Further, the cross-machine embossing elements are at an angle of about 85° to 95° from the machine direction.
    Type: Grant
    Filed: December 21, 2001
    Date of Patent: May 11, 2004
    Assignee: Georgia Pacific Corporation
    Inventors: Paul J. Ruthven, Dale T. Gracyalny, Galyn A. Schulz
  • Patent number: 6685074
    Abstract: A dispensing apparatus and method are disclosed for dispensing sheet material from at least one roll of the sheet material. Dispensing is transferred from a stub roll to a reserve roll automatically in response to sensing a predetermined quantity of the stub roll. An isolating element is provided to lift the reserve roll out of contact with dispensing rollers during dispensing of sheet material from the stub roll, and a nipping element is provided to nip sheet material of the reserve roll when dispensing is transferred from the stub roll to the reserve roll. A cam controls movement of both the isolating element and the nipping element. Structure is also provided for sensing the diameter of the reserve roll of sheet material and providing an indication when the reserve roll is a predetermined diameter. The dispenser is quiet and capacity efficient.
    Type: Grant
    Filed: February 21, 2002
    Date of Patent: February 3, 2004
    Assignee: Fort James Corporation
    Inventors: Dale T. Gracyalny, David Carpenter, Kamala Grasso, Douglas W. Johnson, Peter D. Johnson, John E. Longan, John R. Moody, Hugh L. Smith, Ronald J. Vish
  • Patent number: 6649024
    Abstract: The present invention is a method of applying a chemical treating agent to a cellulose web. The invention is further a means of increasing the bulk, absorbency and pattern definition in an embossed cellulose web without losing softness in the web. Finally, the invention includes products produced by the foregoing processes.
    Type: Grant
    Filed: August 20, 2002
    Date of Patent: November 18, 2003
    Assignee: Fort James Corporation
    Inventors: T. Philips Oriarian, Galyn A. Schulz, Dale T. Gracyalny, Michael E. Hennes, Thomas N. Kershaw, Anthony O. Awofeso
  • Publication number: 20030159600
    Abstract: An embossing system is provided for embossing a web having a first embossing roll having embossing elements and a second embossing roll having embossing elements, wherein at least a portion of the embossing elements of the first and second embossing rolls are substantially oriented in the cross-machine direction. The embossing roll may be crowned, may have alignment means, and may be provided with precision gearing.
    Type: Application
    Filed: September 5, 2002
    Publication date: August 28, 2003
    Inventors: Paul J. Ruthven, Dale T. Gracyalny, Galyn A. Schulz, John R. DeMille, Otto Mogged, Alan J. Kraszewski, Robert J. Williams, Harlie C. Zahn, Robert R. Daus, Mark D. Hansen
  • Publication number: 20030138597
    Abstract: An embossing system for embossing and perforating at least a portion of a web is provided comprising a first embossing roll having embossing elements and at least a second embossing roll having embossing elements, wherein the elements of the first and second embossing rolls define perforate nips for embossing and perforating the web and wherein at least a predominate number of the perforate nips are substantially oriented in the cross-machine direction. Moreover, substantially all of the nips defined by the embossing elements of the first and second embossing rolls can be substantially oriented in the cross-machine direction. Further, the cross-machine embossing elements are at an angle of about 85° to 95° from the machine direction.
    Type: Application
    Filed: December 21, 2001
    Publication date: July 24, 2003
    Inventors: Paul J. Ruthven, Dale T. Gracyalny, Galyn A. Schulz
  • Publication number: 20030106656
    Abstract: A creping blade for creping a cellulosic web from a rotatable cylinder in a creping process includes first and second side faces. The first side face is at least substantially opposite to the second side face. The blade also includes an upper surface that is not orthogonal to at least one of the first and second side faces. Also included are a plurality of notches. Each of the notches has a bottom portion and an open end. The bottom portion is at least substantially parallel to the upper surface and the open end is defined by at least a portion of the upper surface. The notches are configured to increase the caliper of the cellulosic web when the creping blade crepes the cellulosic web from an outer surface of the rotatable cylinder. Also provided are systems and methods for creping a cellulosic web and creped paper.
    Type: Application
    Filed: January 21, 2003
    Publication date: June 12, 2003
    Applicant: Fort James Corporation
    Inventors: Douglas W. Johnson, Dale T. Gracyalny
  • Patent number: 6536624
    Abstract: Dispensable sheet material includes opposite side edges spaced apart from one another to define the overall width of the sheet material. Zones of weakness are spaced along the sheet material. Adjacent zones of weakness are spaced apart by a distance of from about 50% to about 200% of the overall width of the sheet material to divide the sheet material into a plurality of sheet material segments. Each of the zones of weakness comprises a plurality of perforations and frangible sheet material portions. Each of the frangible sheet material portions has a width of from about 0.3 mm to about 1.8 mm. The total width of the frangible sheet portions in each zone of weakness is from about 10% to about 30% of the overall width of the sheet material. The sheet material has an elasticity in the dispensing direction of from about 4% to about 20%. The sheet material has a dry tensile strength in the dispensing direction of from about 4,000 grams per 3 inches of width to about 12,000 grams per 3 inches of width.
    Type: Grant
    Filed: April 9, 2002
    Date of Patent: March 25, 2003
    Assignee: Fort James Corporation
    Inventors: Douglas W. Johnson, Dale T. Gracyalny, Thomas N. Kershaw, John R. Moody
  • Publication number: 20030041989
    Abstract: The present invention is a method of applying a chemical treating agent to a cellulose web. The invention is further a means of increasing the bulk, absorbency and pattern definition in an embossed cellulose web without losing softness in the web. Finally, the invention includes products produced by the foregoing processes.
    Type: Application
    Filed: August 20, 2002
    Publication date: March 6, 2003
    Applicant: Fort James Corporation
    Inventors: T. Philips Oriarian, Galyn A. Schulz, Dale T. Gracyalny, Michael E. Hennes, Thomas N. Kershaw, Anthony O. Awofeso
  • Patent number: 6527913
    Abstract: A creping blade for creping a cellulosic web from a rotatable cylinder in a creping process includes first and second side faces. The first side face is at least substantially opposite to the second side face. The blade also includes an upper surface that is not orthogonal to at least one of the first and second side faces. Also included are a plurality of notches. Each of the notches has a bottom portion and an open end. The bottom portion is at least substantially parallel to the upper surface and the open end is defined by at least a portion of the upper surface. The notches are configured to increase the caliper of the cellulosic web when the creping blade crepes the cellulosic web from an outer surface of the rotatable cylinder. Also provided are systems and methods for creping a cellulosic web and creped paper.
    Type: Grant
    Filed: October 10, 2000
    Date of Patent: March 4, 2003
    Assignee: Fort James Corporation
    Inventors: Douglas W. Johnson, Dale T. Gracyalny
  • Publication number: 20030026950
    Abstract: The invention relates to embossing single-ply paper products, for example, paper towels, tissue and napkins, in which an improved embossing arrangement is used which is particularly suitable for paper products which have been processed so as to impart undulations whose axes extend in a principal undulatory direction, typically in the machine direction. The absorbent sheet typically further includes undulations which extend in the cross (transverse direction) of the web such that the absorbent sheet has a biaxially undulatory structure. The undulations may be formed by the use of an undulatory creping blade. Defined parameters accommodate: the distance at which the undulations are spaced, the total surface area of the design (embossing) elements, the width and length of the embossing elements and the aspect ratio of the elements, as well as the angular orientation of the embossing elements with respect to the undulations.
    Type: Application
    Filed: September 5, 2002
    Publication date: February 6, 2003
    Inventors: Thomas N. Kershaw, Dale T. Gracyalny
  • Publication number: 20020155246
    Abstract: Dispensable sheet material includes opposite side edges spaced apart from one another to define the overall width of the sheet material. Zones of weakness are spaced along the sheet material. Adjacent zones of weakness are spaced apart by a distance of from about 50% to about 200% of the overall width of the sheet material to divide the sheet material into a plurality of sheet material segments. Each of the zones of weakness comprises a plurality of perforations and frangible sheet material portions. Each of the frangible sheet material portions has a width of from about 0.3 mm to about 1.8 mm. The total width of the frangible sheet portions in each zone of weakness is from about 10% to about 30% of the overall width of the sheet material. The sheet material has an elasticity in the dispensing direction of from about 4% to about 20%. The sheet material has a dry tensile strength in the dispensing direction of from about 4,000 grams per 3 inches of width to about 12,000 grams per 3 inches of width.
    Type: Application
    Filed: April 9, 2002
    Publication date: October 24, 2002
    Applicant: Fort James Corporation
    Inventors: Douglas W. Johnson, Dale T. Gracyalny, Thomas N. Kershaw, John R. Moody
  • Patent number: D619835
    Type: Grant
    Filed: August 28, 2009
    Date of Patent: July 20, 2010
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Harold J. Goeking, Kathleen A. Jordan, Dale T. Gracyalny, James Noah McNeely, Harry Shaw Strothers, IV, Allison Guyton, Erica P. Knight