Patents by Inventor Dale T. Gracyalny
Dale T. Gracyalny has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 6468392Abstract: The present invention is a method of applying a chemical treating agent to a cellulose web. The invention is further a means of increasing the bulk, absorbency and pattern definition in an embossed cellulose web without losing softness in the web. Finally, the invention includes products produced by the foregoing processes.Type: GrantFiled: September 26, 1997Date of Patent: October 22, 2002Assignee: Fort James CorporationInventors: T. Philips Oriarian, Galyn A. Schulz, Dale T. Gracyalny, Michael E. Hennes, Thomas N. Kershaw, Anthony O. Awofeso
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Patent number: 6464120Abstract: Dispensable sheet material includes opposite side edges spaced apart from one another to define the overall width of the sheet material. Zones of weakness are spaced along the sheet material. Adjacent zones of weakness are spaced apart by a distance of from about 50% to about 200% of the overall width of the sheet material to divide the sheet material into a plurality of sheet material segments. Each of the zones of weakness comprises a plurality of perforations and frangible sheet material portions. Each of the frangible sheet material portions has a width of from about 0.3 mm to about 1.8 mm. The total width of the frangible sheet portions in each zone of weakness is from about 10% to about 30% of the overall width of the sheet material. The sheet material has an elasticity in the dispensing direction of from about 4% to about 20%. The sheet material has a dry tensile strength in the dispensing direction of from about 4,000 grams per 3 inches of width to about 12,000 grams per 3 inches of width.Type: GrantFiled: October 12, 2000Date of Patent: October 15, 2002Assignee: Fort James CorporationInventors: Douglas W. Johnson, Dale T. Gracyalny, Thomas N. Kershaw, John R. Moody
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Patent number: 6455129Abstract: The invention relates to embossing single-ply paper products, for example, paper towels, tissue and napkins, in which an improved embossing arrangement is used which is particularly suitable for paper products which have been processed so as to impart undulations whose axes extend in a principal undulatory direction, typically in the machine direction. The absorbent sheet typically further includes undulations which extend in the cross (transverse direction) of the web such that the absorbent sheet has a biaxially undulatory structure. The undulations may be formed by the use of an undulatory creping blade. Defined parameters accommodate: the distance at which the undulations are spaced, the total surface area of the design (embossing) elements, the width and length of the embossing elements and the aspect ratio of the elements, as well as the angular orientation of the embossing elements with respect to the undulations.Type: GrantFiled: November 9, 2000Date of Patent: September 24, 2002Assignee: Fort James CorporationInventors: Thomas N. Kershaw, Dale T. Gracyalny
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Patent number: 6447864Abstract: Dispensable sheet material includes opposite side edges spaced apart from one another to define the overall width of the sheet material. Zones of weakness are spaced along the sheet material. Adjacent zones of weakness are spaced apart by a distance of from about 50% to about 200% of the overall width of the sheet material to divide the sheet material into a plurality of sheet material segments. Each of the zones of weakness comprises a plurality of perforations and frangible sheet material portions. Each of the frangible sheet material portions has a width of from about 0.3 mm to about 1.8 mm. The total width of the frangible sheet portions in each zone of weakness is from about 10% to about 30% of the overall width of the sheet material. The sheet material has an elasticity in the dispensing direction of from about 4% to about 20%. The sheet material has a dry tensile strength in the dispensing direction of from about 4,000 grams per 3 inches of width to about 12,000 grams per 3 inches of width.Type: GrantFiled: December 19, 2000Date of Patent: September 10, 2002Assignee: Fort James CorporationInventors: Douglas W. Johnson, Dale T. Gracyalny, Thomas N. Kershaw, John R. Moody
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Publication number: 20020113109Abstract: A dispensing apparatus and method are disclosed for dispensing sheet material from at least one roll of the sheet material. Dispensing is transferred from a stub roll to a reserve roll automatically in response to sensing a predetermined quantity of the stub roll. An isolating element is provided to lift the reserve roll out of contact with dispensing rollers during dispensing of sheet material from the stub roll, and a nipping element is provided to nip sheet material of the reserve roll when dispensing is transferred from the stub roll to the reserve roll. A cam controls movement of both the isolating element and the nipping element. Structure is also provided for sensing the diameter of the reserve roll of sheet material and providing an indication when the reserve roll is a predetermined diameter. The dispenser is quiet and capacity efficient.Type: ApplicationFiled: February 21, 2002Publication date: August 22, 2002Applicant: Fort James CorporationInventors: Dale T. Gracyalny, David Carpenter, Kamala Grasso, Douglas W. Johnson, Peter D. Johnson, John E. Longan, John R. Moody, Hugh L. Smith, Ronald J. Vish
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Patent number: 6412678Abstract: A dispensing apparatus and method are disclosed for dispensing sheet material from at least one roll of the sheet material. Dispensing is transferred from a stub roll to a reserve roll automatically in response to sensing a predetermined quantity of the stub roll. An isolating element is provided to lift the reserve roll out of contact with dispensing rollers during dispensing of sheet material from the stub roll, and a nipping element is provided to nip sheet material of the reserve roll when dispensing is transferred from the stub roll to the reserve roll. A cam controls movement of both the isolating element and the nipping element. Structure is also provided for sensing the diameter of the reserve roll of sheet material and providing an indication when the reserve roll is a predetermined diameter. The dispenser is quiet and capacity efficient.Type: GrantFiled: April 27, 2001Date of Patent: July 2, 2002Assignee: Fort James CorporationInventors: Dale T. Gracyalny, David Carpenter, Kamala Grasso, Douglas W. Johnson, Peter D. Johnson, John E. Longan, John R. Moody, Hugh L. Smith, Ronald J. Vish
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Patent number: 6348131Abstract: The invention relates to embossing multi-ply paper products, for example, paper towels, tissue and napkins, in which an improved embossing arrangement is used which is particularly suitable for paper products which have been processed so as to impart undulations whose axes extend in a principal undulatory direction, typically in the machine direction. The absorbent sheet typically further includes undulations which extend in the cross (transverse direction) of the web such that the absorbent sheet has a biaxially undulatory structure. The undulations may be formed by the use of an undulatory creping blade. Defined parameters accommodate: the distance at which the undulations are spaced, the total surface area of the design (embossing) elements, the width and length of the embossing elements and the aspect ratio of the elements, as well as the angular orientation of the embossing elements with respect to the undulations.Type: GrantFiled: November 9, 2000Date of Patent: February 19, 2002Assignee: Fort James CorporationInventors: Thomas N. Kershaw, Dale T. Gracyalny
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Publication number: 20020007749Abstract: A system for embossing a substantially continuous web of material including a supply for supplying at least one substantially continuous web of material, feeding the substantially continuous web of material, an embossing device for embossing a predetermined pattern in the web material and a takeup device for taking-up the embossed web material; wherein at least one roll of the system includes an elongated core formed of a substantially rigid material and an elongated sleeve formed of a material less rigid than the elongated core with the elongated sleeve being releasably secured to the core such that the elongated sleeve is axially and circumferentially fixed with respect to the core when in operation and can be selectively axially removed from the core. Preferably, the sleeve includes an embossing pattern laser engraved thereon so as to permit the embossing pattern being run by the system to be readily changed.Type: ApplicationFiled: October 16, 1996Publication date: January 24, 2002Inventors: KAMBIZ B. MAKOUI, DALE T. GRACYALNY, GALYN A. SCHULZ
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Publication number: 20010045441Abstract: A dispensing apparatus and method are disclosed for dispensing sheet material from at least one roll of the sheet material. Dispensing is transferred from a stub roll to a reserve roll automatically in response to sensing a predetermined quantity of the stub roll. An isolating element is provided to lift the reserve roll out of contact with dispensing rollers during dispensing of sheet material from the stub roll, and a nipping element is provided to nip sheet material of the reserve roll when dispensing is transferred from the stub roll to the reserve roll. A cam controls movement of both the isolating element and the nipping element. Structure is also provided for sensing the diameter of the reserve roll of sheet material and providing an indication when the reserve roll is a predetermined diameter. The dispenser is quiet and capacity efficient.Type: ApplicationFiled: April 27, 2001Publication date: November 29, 2001Applicant: Fort James CorporationInventors: Dale T. Gracyalny, David Carpenter, Kamala Grasso, Douglas W. Johnson, Peter D. Johnson, John E. Longan, John R. Moody, Hugh L. Smith, Ronald J. Vish
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Patent number: 6321963Abstract: A dispensing apparatus and method are disclosed for dispensing sheet material from at least one roll of the sheet material. Dispensing is transferred from a stub roll to a reserve roll automatically in response to sensing a predetermined quantity of the stub roll. An isolating element is provided to lift the reserve roll out of contact with dispensing rollers during dispensing of sheet material from the stub roll, and a nipping element is provided to nip sheet material of the reserve roll when dispensing is transferred from the stub roll to the reserve roll. A cam controls movement of both the isolating element and the nipping element. Structure is also provided for sensing the diameter of the reserve roll of sheet material and providing an indication when the reserve roll is a predetermined diameter. The dispenser is quiet and capacity efficient.Type: GrantFiled: February 2, 1998Date of Patent: November 27, 2001Assignee: Fort James CorporationInventors: Dale T. Gracyalny, David Carpenter, Kamala Grasso, Douglas W. Johnson, Peter D. Johnson, John E. Longan, John R. Moody, Hugh L. Smith, Ronald J. Vish
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Publication number: 20010008179Abstract: The present invention is a method of applying a chemical treating agent to a cellulose web. The invention is further a means of increasing the bulk, absorbency and pattern definition in an embossed cellulose web without losing softness in the web. Finally, the invention includes products produced by the foregoing processes.Type: ApplicationFiled: September 26, 1997Publication date: July 19, 2001Inventors: T. PHILIPS ORIARIAN, GALYN A. SCHULZ, DALE T. GRACYALNY, MICHAEL E. HENNES, THOMAS N. KERSHAW, ANTHONY O. AWOFESO
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Patent number: 6228454Abstract: Dispensable sheet material includes opposite side edges spaced apart from one another to define the overall width of the sheet material. Zones of weakness are spaced along the sheet material. Adjacent zones of weakness are spaced apart by a distance of from about 50% to about 200% of the overall width of the sheet material to divide the sheet material into a plurality of sheet material segments. Each of the zones of weakness comprises a plurality of perforations and frangible sheet material portions. Each of the frangible sheet material portions has a width of from about 0.3 mm to about 1.8 mm. The total width of the frangible sheet portions in each zone of weakness is from about 10% to about 30% of the overall width of the sheet material. The sheet material has an elasticity in the dispensing direction of from about 4% to about 20%. The sheet material has a dry tensile strength in the dispensing direction of from about 4,000 grams per 3 inches of width to about 12,000 grams per 3 inches of width.Type: GrantFiled: May 13, 1998Date of Patent: May 8, 2001Assignee: Fort James CorporationInventors: Douglas W. Johnson, Dale T. Gracyalny, Thomas N. Kershaw, John R. Moody
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Publication number: 20010000737Abstract: Dispensable sheet material includes opposite side edges spaced apart from one another to define the overall width of the sheet material. Zones of weakness are spaced along the sheet material. Adjacent zones of weakness are spaced apart by a distance of from about 50% to about 200% of the overall width of the sheet material to divide the sheet material into a plurality of sheet material segments. Each of the zones of weakness comprises a plurality of perforations and frangible sheet material portions. Each of the frangible sheet material portions has a width of from about 0.3 mm to about 1.8 mm. The total width of the frangible sheet portions in each zone of weakness is from about 10% to about 30% of the overall width of the sheet material. The sheet material has an elasticity in the dispensing direction of from about 4% to about 20%. The sheet material has a dry tensile strength in the dispensing direction of from about 4,000 grams per 3 inches of width to about 12,000 grams per 3 inches of width.Type: ApplicationFiled: December 19, 2000Publication date: May 3, 2001Applicant: Fort James CorporationInventors: Douglas W. Johnson, Dale T. Gracyalny, Thomas N. Kershaw, John R. Moody
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Patent number: 5755654Abstract: A method and apparatus for pinch perforating multi-ply web material to increase the perforation ply bond and/or perforation ply bond retention by pinching the multiple plies of web material together and then perforating the material using an anvil and perforator blade design provided on a perforating apparatus. Specifically, the apparatus comprises a roll mounted contoured perforator blade which cooperates with a beveled anvil to produce perforation ply bonds perpendicular to the length of the multiple plies of web material. The desired anvil/perforator blade interface angle between 0.degree. and 20.degree. is provided by beveling the anvil. A 15.degree. beveled anvil is preferred to provide a 5.degree. anvil/perforator blade interface angle. By pinching and bonding the leading edges and other predetermined points of the multi-ply tissue paper together before cutting, the likelihood of ply separation, missing plies and ply mismatch is greatly reduced.Type: GrantFiled: October 24, 1995Date of Patent: May 26, 1998Assignee: James River Corporation of VirginiaInventors: Galyn Schulz, Dale T. Gracyalny
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Patent number: D417109Type: GrantFiled: February 2, 1998Date of Patent: November 30, 1999Assignee: Fort James CorporationInventors: Douglas W. Johnson, Dale T. Gracyalny, Ronald J. Vish, John R. Moody