Patents by Inventor Daniel C. Fosbinder

Daniel C. Fosbinder has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230302564
    Abstract: A system, in one embodiment, may include a portable unit having an engine, a generator coupled to the engine, a compressor coupled to the engine, and a priority load controller. The controller may be configured to adjust various loads on the engine, the generator, or the compressor, or a combination thereof, in response to a priority control scheme. A computer-implemented method, in another embodiment, may include adjusting power output to various loads on an engine, a welding generator coupled to the engine, or an air compressor coupled to the engine, or a combination thereof, in a portable welding unit in response to a priority control scheme.
    Type: Application
    Filed: October 31, 2022
    Publication date: September 28, 2023
    Inventor: Daniel C. Fosbinder
  • Patent number: 11745282
    Abstract: An engine-driven welder/generator is controlled by an integrated controller that is coupled to both the engine and to the welder/generator. The controller receives input signals for operational parameters of the engine, and additional signals indicative of electrical output by the welder/generator. Operation of the engine and welder/generator may thus be coordinated. The controller may control speed, timing, fuel injection, and so forth of the engine, and output of the welder/generator, such as by control of input to a field coil.
    Type: Grant
    Filed: October 23, 2017
    Date of Patent: September 5, 2023
    Assignee: Illinois Tool Works Inc.
    Inventors: Richard Beeson, Daniel C. Fosbinder, Michael J. Trinkner
  • Patent number: 11484959
    Abstract: A system, in one embodiment, may include a portable unit having an engine, a generator coupled to the engine, a compressor coupled to the engine, and a priority load controller. The controller may be configured to adjust various loads on the engine, the generator, or the compressor, or a combination thereof, in response to a priority control scheme. A computer-implemented method, in another embodiment, may include adjusting power output to various loads on an engine, a welding generator coupled to the engine, or an air compressor coupled to the engine, or a combination thereof, in a portable welding unit in response to a priority control scheme.
    Type: Grant
    Filed: February 17, 2014
    Date of Patent: November 1, 2022
    Assignee: Illinois Tool Works Inc.
    Inventor: Daniel C. Fosbinder
  • Patent number: 11027356
    Abstract: An engine-driven welder generator is controlled based upon power draw for welding and other applications. Once a welding arc is initiated, the power draw is monitored. The engine speed, and therefore the power output of the generator, may be increased or maintained based upon the power draw. The power draw may include both welding power draw and auxiliary power draw. The engine speed is increased in increments. The initial engine speed and subsequent increments may depend upon particular welding processes or regimes.
    Type: Grant
    Filed: December 4, 2018
    Date of Patent: June 8, 2021
    Assignee: Illinois Tool Works Inc.
    Inventors: Randall J. DuVal, Daniel C. Fosbinder, Nathan J. Jochman, Christopher Wierschke, John C. Leisner
  • Patent number: 10576573
    Abstract: A system, in one embodiment, may include a portable welding unit having an engine, a generator coupled to the engine, a compressor coupled to the engine, and a smart battery charger coupled to the generator. A system, in another embodiment, may include a battery charger, wherein the battery charger is configured to monitor a temperature of a battery, an ambient temperature, a battery charge time, or a combination thereof. A system, in a further embodiment, may include at least one circuit having a welding control circuit and a battery charge circuit. The battery charge circuit may be configured to adjust an output based on a battery type, a battery voltage rating, a sensed feedback, a battery test, or a combination thereof.
    Type: Grant
    Filed: June 23, 2014
    Date of Patent: March 3, 2020
    Assignee: Illinois Tool Works Inc.
    Inventor: Daniel C. Fosbinder
  • Publication number: 20190105723
    Abstract: An engine-driven welder generator is controlled based upon power draw for welding and other applications. Once a welding arc is initiated, the power draw is monitored. The engine speed, and therefore the power output of the generator, may be increased or maintained based upon the power draw. The power draw may include both welding power draw and auxiliary power draw. The engine speed is increased in increments. The initial engine speed and subsequent increments may depend upon particular welding processes or regimes.
    Type: Application
    Filed: December 4, 2018
    Publication date: April 11, 2019
    Inventors: Randall J. DuVal, Daniel C. Fosbinder, Nathan J. Jochman, Christopher Wierschke, John C. Leisner
  • Patent number: 10144082
    Abstract: An engine-driven welder generator is controlled based upon power draw for welding and other applications. Once a welding arc is initiated, the power draw is monitored. The engine speed, and therefore the power output of the generator, may be increased or maintained based upon the power draw. The power draw may include both welding power draw and auxiliary power draw. The engine speed is increased in increments. The initial engine speed and subsequent increments may depend upon particular welding processes or regimes.
    Type: Grant
    Filed: March 10, 2017
    Date of Patent: December 4, 2018
    Assignee: Illinois Tool Works Inc.
    Inventors: Randall J. DuVal, Daniel C. Fosbinder, Nathan J. Jochman, Christopher Wierschke, John C. Leisner
  • Publication number: 20180104760
    Abstract: An engine-driven welder/generator is controlled by an integrated controller that is coupled to both the engine and to the welder/generator. The controller receives input signals for operational parameters of the engine, and additional signals indicative of electrical output by the welder/generator. Operation of the engine and welder/generator may thus be coordinated. The controller may control speed, timing, fuel injection, and so forth of the engine, and output of the welder/generator, such as by control of input to a field coil.
    Type: Application
    Filed: October 23, 2017
    Publication date: April 19, 2018
    Inventors: Richard Beeson, Daniel C. Fosbinder, Michael J. Trinkner
  • Patent number: 9821398
    Abstract: A welding system includes an engine-driven welder generator that produces welding power. A welding torch receives the welding power and applies it to a stick electrode to initiate and maintain a welding arc. A parameter of the welding power, such as voltage, is monitored, such as to determine whether spikes occur during a short time after arc initiation. Based upon the monitored parameter, the engine speed is controlled. The engine speed may be increased or maintained at an elevated level if the monitored parameter indicates that particular types of electrode are being used, such as XX10 or cellulose electrodes.
    Type: Grant
    Filed: October 19, 2015
    Date of Patent: November 21, 2017
    Assignee: ILLINOIS TOOL WORKS INC.
    Inventors: Daniel C. Fosbinder, James R. Brook
  • Patent number: 9796037
    Abstract: An engine-driven welder/generator is controlled by an integrated controller that is coupled to both the engine and to the welder/generator. The controller receives input signals for operational parameters of the engine, and additional signals indicative of electrical output by the welder/generator. Operation of the engine and welder/generator may thus be coordinated. The controller may control speed, timing, fuel injection, and so forth of the engine, and output of the welder/generator, such as by control of input to a field coil.
    Type: Grant
    Filed: January 30, 2009
    Date of Patent: October 24, 2017
    Assignee: ILLINOIS TOOL WORKS INC.
    Inventors: Richard Beeson, Daniel C. Fosbinder, Michael J. Trinkner
  • Publication number: 20170182579
    Abstract: An engine-driven welder generator is controlled based upon power draw for welding and other applications. Once a welding arc is initiated, the power draw is monitored. The engine speed, and therefore the power output of the generator, may be increased or maintained based upon the power draw. The power draw may include both welding power draw and auxiliary power draw. The engine speed is increased in increments. The initial engine speed and subsequent increments may depend upon particular welding processes or regimes.
    Type: Application
    Filed: March 10, 2017
    Publication date: June 29, 2017
    Inventors: Randall J. DuVal, Daniel C. Fosbinder, Nathan J. Jochman, Christopher Wierschke, John C. Leisner
  • Patent number: 9604302
    Abstract: An engine-driven welder generator is controlled based upon power draw for welding and other applications. Once a welding arc is initiated, the power draw is monitored. The engine speed, and therefore the power output of the generator, may be increased or maintained based upon the power draw. The power draw may include both welding power draw and auxiliary power draw. The engine speed is increased in increments. The initial engine speed and subsequent increments may depend upon particular welding processes or regimes.
    Type: Grant
    Filed: January 29, 2016
    Date of Patent: March 28, 2017
    Assignee: ILLINOIS TOOL WORKS INC.
    Inventors: Randall J. DuVal, Daniel C. Fosbinder, Nathan J. Jochman, Christopher J. Wierschke, John C. Leisner
  • Patent number: 9381593
    Abstract: An engine driven welder-generator including a chopper circuit and being adapted to produce an AC weld output, a DC weld output, and an auxiliary output is provided. The engine driven welder-generator is capable of selectively running at a low engine speed or a high engine speed based on operator inputs and may produce both AC and DC power outputs while utilizing the chopper circuit. The engine driven welder-generator is also adapted to provide an auxiliary output during an AC welding process and a DC welding process.
    Type: Grant
    Filed: October 13, 2014
    Date of Patent: July 5, 2016
    Assignee: ILLINOIS TOOL WORKS INC.
    Inventors: Randall Joseph DuVal, Daniel C. Fosbinder
  • Publication number: 20160151851
    Abstract: An engine-driven welder generator is controlled based upon power draw for welding and other applications. Once a welding arc is initiated, the power draw is monitored. The engine speed, and therefore the power output of the generator, may be increased or maintained based upon the power draw. The power draw may include both welding power draw and auxiliary power draw. The engine speed is increased in increments. The initial engine speed and subsequent increments may depend upon particular welding processes or regimes.
    Type: Application
    Filed: January 29, 2016
    Publication date: June 2, 2016
    Inventors: Randall J. DuVal, Daniel C. Fosbinder, Nathan J. Jochman, Christopher J. Wierschke, John C. Leisner
  • Patent number: 9266183
    Abstract: An engine-driven welder generator is controlled based upon power draw for welding and other applications. Once a welding arc is initiated, the power draw is monitored. The engine speed, and therefore the power output of the generator, may be increased or maintained based upon the power draw. The power draw may include both welding power draw and auxiliary power draw. The engine speed is increased in increments. The initial engine speed and subsequent increments may depend upon particular welding processes or regimes.
    Type: Grant
    Filed: June 4, 2013
    Date of Patent: February 23, 2016
    Assignee: ILLINOIS TOOL WORKS INC.
    Inventors: Randall J. DuVal, Daniel C. Fosbinder, Nathan J. Jochman, Christopher J. Wierschke, John C. Leisner
  • Publication number: 20160039033
    Abstract: A welding system includes an engine-driven welder generator that produces welding power. A welding torch receives the welding power and applies it to a stick electrode to initiate and maintain a welding arc. A parameter of the welding power, such as voltage, is monitored, such as to determine whether spikes occur during a short time after arc initiation. Based upon the monitored parameter, the engine speed is controlled. The engine speed may be increased or maintained at an elevated level if the monitored parameter indicates that particular types of electrode are being used, such as XX10 or cellulose electrodes.
    Type: Application
    Filed: October 19, 2015
    Publication date: February 11, 2016
    Inventors: Daniel C. Fosbinder, James R. Brook
  • Patent number: 9162309
    Abstract: A welding system includes an engine-driven welder generator that produces welding power. A welding torch receives the welding power and applies it to a stick electrode to initiate and maintain a welding arc. A parameter of the welding power, such as voltage, is monitored, such as to determine whether spikes occur during a short time after arc initiation. Based upon the monitored parameter, the engine speed is controlled. The engine speed may be increased or maintained at an elevated level if the monitored parameter indicates that particular types of electrode are being used, such as XX10 or cellulose electrodes.
    Type: Grant
    Filed: June 4, 2013
    Date of Patent: October 20, 2015
    Assignee: ILLINOIS TOOL WORKS INC.
    Inventors: Daniel C. Fosbinder, James R. Brook
  • Patent number: 8969762
    Abstract: A system, in one embodiment, may include a portable welder having a welding output, a charging output, a welding circuit coupled to the welding output; and a charging circuit coupled to the charging output. The charging circuit may be configured to automatically adjust power to the charging output based on a feedback associated with charging a battery.
    Type: Grant
    Filed: July 6, 2007
    Date of Patent: March 3, 2015
    Assignee: Illinois Tool Works Inc.
    Inventors: Rick Beeson, Daniel C. Fosbinder
  • Publication number: 20150028013
    Abstract: An engine driven welder-generator including a chopper circuit and being adapted to produce an AC weld output, a DC weld output, and an auxiliary output is provided. The engine driven welder-generator is capable of selectively running at a low engine speed or a high engine speed based on operator inputs and may produce both AC and DC power outputs while utilizing the chopper circuit. The engine driven welder-generator is also adapted to provide an auxiliary output during an AC welding process and a DC welding process.
    Type: Application
    Filed: October 13, 2014
    Publication date: January 29, 2015
    Inventors: Randall Joseph DuVal, Daniel C. Fosbinder
  • Patent number: 8866045
    Abstract: A system, in one embodiment, may include a portable welder having a welding output, a charging output, a welding circuit coupled to the welding output; and a charging circuit coupled to the charging output. The charging circuit may be configured to automatically adjust power to the charging output based on a feedback associated with charging a battery.
    Type: Grant
    Filed: July 6, 2007
    Date of Patent: October 21, 2014
    Assignee: Illinois Tool Works Inc.
    Inventors: Rick Beeson, Daniel C. Fosbinder