Patents by Inventor Daniel James Dechene

Daniel James Dechene has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12628638
    Abstract: Embodiments of the invention include a method for fabricating a semiconductor device and the resulting structure. A first field-effect transistor (FET) having a first source/drain region is formed. A second FET having a second source/drain region is formed, where the second FET is stacked above the first FET. A trench extending from above the second source/drain region to beneath the first source/drain region is formed, where the trench passes through portions of (i) the first source/drain region and (ii) the second source/drain region. A bottom contact is formed in the trench. A dielectric layer is formed in the trench, the dielectric layer on a top surface of the bottom contact. A top contact is formed in the trench, the top contact on a top surface of the dielectric layer.
    Type: Grant
    Filed: May 10, 2022
    Date of Patent: May 12, 2026
    Assignee: International Business Machines Corporation
    Inventors: Ruilong Xie, Nicholas Anthony Lanzillo, Julien Frougier, Kangguo Cheng, Eric Miller, Lawrence A Clevenger, Daniel James Dechene
  • Publication number: 20260096418
    Abstract: Power distribution fabrics and methods of forming the same include forming a first layer of parallel conductive lines, having a first width. At least one additional layer of conductive lines is formed over the first layer of conductive lines, with the conductive lines of each successive layer in the at least one additional layer having a different orientation and a different width relative to the conductive lines of the preceding layer.
    Type: Application
    Filed: December 8, 2025
    Publication date: April 2, 2026
    Inventors: Daniel James Dechene, Hsueh-Chung Chen, Lawrence Alfred Clevenger, Somnath Ghosh, Carl Radens
  • Patent number: 12575399
    Abstract: Interconnect structures including signal lines, power lines and ground lines are configured for improvements in routing and scaling. Vertical stacking of the relatively wide power and ground lines allows for additional signal tracks in the same footprint of a standard cell or other electronic device. Alternatively, vertical stacking of the signal lines allows an increased number of signal tracks. Such interconnect structures are formed during back-end-of-line processing using subtractive or damascene interconnect integration techniques.
    Type: Grant
    Filed: January 26, 2022
    Date of Patent: March 10, 2026
    Assignee: International Business Machines Corporation
    Inventors: Christopher J. Penny, Nicholas Anthony Lanzillo, Albert Chu, Ruilong Xie, Lawrence A. Clevenger, Daniel James Dechene, Eric Miller, Prasad Bhosale
  • Patent number: 12550711
    Abstract: Power distribution fabrics and methods of forming the same include forming a first layer of parallel conductive lines, having a first width. At least one additional layer of conductive lines is formed over the first layer of conductive lines, with the conductive lines of each successive layer in the at least one additional layer having a different orientation and a different width relative to the conductive lines of the preceding layer.
    Type: Grant
    Filed: March 18, 2020
    Date of Patent: February 10, 2026
    Assignee: INTERNATIONAL BUSINESS MACHINES COPORATION
    Inventors: Daniel James Dechene, Hsueh-Chung Chen, Lawrence A. Clevenger, Somnath Ghosh, Carl Radens
  • Patent number: 12400871
    Abstract: A method is presented for employing double-patterning to reduce via-to-via spacing. The method includes forming a mandrel layer over a substrate, forming sacrificial hardmask layers over the mandrel layer defining a litho stack, creating a pattern in the litho stack, the pattern having a narrow section connecting two wider sections to define a substantially hour-glass shape, depositing a spacer assuming a shape of the pattern, and etching the litho stack to expose the mandrel layer and metal lines, wherein the metals lines define sharp distal ends reducing a distance between the metal lines.
    Type: Grant
    Filed: February 20, 2020
    Date of Patent: August 26, 2025
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Daniel James Dechene, Somnath Ghosh, Hsueh-Chung Chen, Carl Radens, Lawrence A. Clevenger
  • Patent number: 12363965
    Abstract: Embodiments of the invention include a first source region and a first drain region forming a first L-shaped layout. The first source and drain regions are formed on a bottom gate spacer material. Embodiments include a second source region and a second drain region forming a second L-shaped layout, the first L-shaped layout and the second L-shaped layout being interrupted by a gate. One of the first source and drain regions extends in a direction beyond the bottom gate spacer material to form the first L-shaped layout, wherein the direction is parallel to a lengthwise direction of the gate.
    Type: Grant
    Filed: August 11, 2022
    Date of Patent: July 15, 2025
    Assignee: International Business Machines Corporation
    Inventors: Ruilong Xie, Nicholas Anthony Lanzillo, Albert M. Chu, Daniel James Dechene, Eric Miller, Lawrence A. Clevenger
  • Patent number: 12080559
    Abstract: A method of forming a semiconductor structure includes forming a nanosheet stack including alternating layers of a sacrificial material and a channel material over a substrate, the layers of channel material providing nanosheet channels for one or more nanosheet field-effect transistors. The method also includes forming a hard mask stack over the nanosheet stack, and forming a patterning layer over the hard mask stack. The method further includes patterning a lithographic mask over the patterning layer, the lithographic mask defining (i) one or more first regions for direct printing of one or more fins of a first width in the nanosheet stack and the substrate and (ii) one or more second regions for setting the spacing between two or more fins of a second width in the nanosheet stack and the substrate using self-aligned double patterning. The second width is less than the first width.
    Type: Grant
    Filed: December 9, 2021
    Date of Patent: September 3, 2024
    Assignee: International Business Machines Corporation
    Inventors: Stuart Sieg, Daniel James Dechene, Eric Miller
  • Patent number: 12068415
    Abstract: Epitaxially grow first lower source-drain regions within a substrate. Portions of the substrate adjacent the lower regions are doped to form second lower source-drain regions. An undoped silicon layer is formed over the first and second lower regions. Etch completely through the undoped layer into the first and second lower regions to form fins and to define bottom junctions beneath the fins. The fins and bottom junctions define intermediate cavities. Form lower spacers, gates, and upper spacers in the cavities; form top junctions on outer surfaces of the fins; and form epitaxially grown first upper source-drain regions outward of the upper spacers and opposite the first lower regions. The first upper regions are doped the same as the first lower regions. Form second upper source-drain regions outward of the upper spacers and opposite the second lower regions; these are doped the same as the second lower regions.
    Type: Grant
    Filed: October 15, 2022
    Date of Patent: August 20, 2024
    Assignee: International Business Machines Corporation
    Inventors: Kai Zhao, Shahab Siddiqui, Daniel James Dechene, Rishikesh Krishnan, Charlotte DeWan Adams
  • Patent number: 11977614
    Abstract: Methods and systems for watermarking a circuit design include defining a watermarked cell library that includes cells, each of which defines a design structure that corresponds to a manufacturable physical structure, at least one of which being a watermarked call that includes a watermark. The watermark is encoded using a design structure that extends beyond a respective cell boundary. A first circuit design file is generated for a device to be manufactured. The first circuit design file including at least one watermarked cell. The first circuit design file is sent to a manufacturer for fabrication of a corresponding device that includes a watermark structure that encodes an identifier.
    Type: Grant
    Filed: September 20, 2021
    Date of Patent: May 7, 2024
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Carl Radens, Lawrence A. Clevenger, Daniel James Dechene, Hsueh-Chung Chen
  • Publication number: 20240055477
    Abstract: Embodiments of the invention include a first source region and a first drain region forming a first L-shaped layout. Embodiments include a second source region and a second drain region forming a second L-shaped layout, the first L-shaped layout and the second L-shaped layout being interrupted by a gate.
    Type: Application
    Filed: August 11, 2022
    Publication date: February 15, 2024
    Inventors: Ruilong Xie, Nicholas Anthony Lanzillo, Albert M. Chu, DANIEL JAMES DECHENE, Eric Miller, Lawrence A. Clevenger
  • Patent number: 11888048
    Abstract: A method of forming a semiconductor structure includes forming a first nanosheet stack and a second nanosheet stack on a semiconductor substrate. The first nanosheet stack includes a plurality of alternating first sacrificial layers and first channel layers. The first sacrificial layers each define a first sacrificial height. The second nanosheet stack includes a plurality of alternating second sacrificial layers and second channel layers. The second sacrificial layers each define a second sacrificial height greater than the first sacrificial height of the first sacrificial layers. The method further includes removing the first and second sacrificial layers respectively from the first and second nanosheet stacks. A metal gate is deposited over the first and second nanosheet stacks to form respective first and second nanosheet transistor structures.
    Type: Grant
    Filed: November 9, 2021
    Date of Patent: January 30, 2024
    Assignee: International Business Machines Corporation
    Inventors: Shahab Siddiqui, Koji Watanabe, Charlotte DeWan Adams, Kai Zhao, Daniel James Dechene, Rishikesh Krishnan
  • Patent number: 11830778
    Abstract: A method can include obtaining characteristic data for a wafer. The characteristic data can correspond to the wafer in a processed state and can include a set of stress values of the wafer. The wafer can include a front side, a back side opposite the front side, and a set of regions. The set of stress values can include a first stress value corresponding to a first region. In the processed state, one or more front-side processes can be completed on the front side of the wafer. The method can include determining that the first stress value exceeds a stress threshold and generating a compensation map. The compensation map can identify one or more regions for forming one or more trenches. The method can include initiating, based on the compensation map, a formation of a first trench on the back side of the wafer in the first region.
    Type: Grant
    Filed: November 12, 2020
    Date of Patent: November 28, 2023
    Assignee: International Business Machines Corporation
    Inventors: David Wolpert, Daniel James Dechene, Lawrence A. Clevenger, Michael Romain, Somnath Ghosh
  • Publication number: 20230369217
    Abstract: Embodiments of the invention include a method for fabricating a semiconductor device and the resulting structure. A first field-effect transistor (FET) having a first source/drain region is formed. A second FET having a second source/drain region is formed, where the second FET is stacked above the first FET. A trench extending from above the second source/drain region to beneath the first source/drain region is formed, where the trench passes through portions of (i) the first source/drain region and (ii) the second source/drain region. A bottom contact is formed in the trench. A dielectric layer is formed in the trench, the dielectric layer on a top surface of the bottom contact. A top contact is formed in the trench, the top contact on a top surface of the dielectric layer.
    Type: Application
    Filed: May 10, 2022
    Publication date: November 16, 2023
    Inventors: Ruilong Xie, Nicholas Anthony Lanzillo, Julien Frougier, Kangguo Cheng, Eric Miller, Lawrence A. Clevenger, DANIEL JAMES DECHENE
  • Publication number: 20230238323
    Abstract: Interconnect structures including signal lines, power lines and ground lines are configured for improvements in routing and scaling. Vertical stacking of the relatively wide power and ground lines allows for additional signal tracks in the same footprint of a standard cell or other electronic device. Alternatively, vertical stacking of the signal lines allows an increased number of signal tracks. Such interconnect structures are formed during back-end-of-line processing using subtractive or damascene interconnect integration techniques.
    Type: Application
    Filed: January 26, 2022
    Publication date: July 27, 2023
    Inventors: Christopher J. Penny, Nicholas Anthony Lanzillo, Albert Chu, Ruilong Xie, Lawrence A. Clevenger, DANIEL JAMES DECHENE, Eric Miller, PRASAD BHOSALE
  • Publication number: 20230090521
    Abstract: Methods and systems for watermarking a circuit design include defining a watermarked cell library that includes cells, each of which defines a design structure that corresponds to a manufacturable physical structure, at least one of which being a watermarked call that includes a watermark. The watermark is encoded using a design structure that extends beyond a respective cell boundary. A first circuit design file is generated for a device to be manufactured. The first circuit design file including at least one watermarked cell. The first circuit design file is sent to a manufacturer for fabrication of a corresponding device that includes a watermark structure that encodes an identifier.
    Type: Application
    Filed: September 20, 2021
    Publication date: March 23, 2023
    Inventors: Carl Radens, Lawrence A. Clevenger, Daniel James Dechene, Hsueh-Chung Chen
  • Publication number: 20230029561
    Abstract: Epitaxially grow first lower source-drain regions within a substrate. Portions of the substrate adjacent the lower regions are doped to form second lower source-drain regions. An undoped silicon layer is formed over the first and second lower regions. Etch completely through the undoped layer into the first and second lower regions to form fins and to define bottom junctions beneath the fins. The fins and bottom junctions define intermediate cavities. Form lower spacers, gates, and upper spacers in the cavities; form top junctions on outer surfaces of the fins; and form epitaxially grown first upper source-drain regions outward of the upper spacers and opposite the first lower regions. The first upper regions are doped the same as the first lower regions. Form second upper source-drain regions outward of the upper spacers and opposite the second lower regions; these are doped the same as the second lower regions.
    Type: Application
    Filed: October 15, 2022
    Publication date: February 2, 2023
    Inventors: Kai Zhao, Shahab Siddiqui, Daniel James Dechene, Rishikesh Krishnan, Charlotte DeWan Adams
  • Patent number: 11527434
    Abstract: A method for fabricating a semiconductor device includes forming a first line pattern within sacrificial mandrel material disposed on at least one hard mask layer disposed on a substrate. The first line pattern has a pitch defined by a target line width and a minimum width of space between lines. The method further includes forming, within the first line pattern, a first spacer having a width corresponding to the minimum width of space between lines to minimize pinch points and a first gap having the target line width, and forming a first plug within the first gap corresponding to a first location above the at least one hard mask layer to block pattern transfer into the at least one hard mask layer.
    Type: Grant
    Filed: February 20, 2020
    Date of Patent: December 13, 2022
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Timothy Mathew Philip, Daniel James Dechene, Somnath Ghosh, Robert Robison
  • Patent number: 11515427
    Abstract: Epitaxially grow first lower source-drain regions within a substrate. Portions of the substrate adjacent the lower regions are doped to form second lower source-drain regions. An undoped silicon layer is formed over the first and second lower regions. Etch completely through the undoped layer into the first and second lower regions to form fins and to define bottom junctions beneath the fins. The fins and bottom junctions define intermediate cavities. Form lower spacers, gates, and upper spacers in the cavities; form top junctions on outer surfaces of the fins; and form epitaxially grown first upper source-drain regions outward of the upper spacers and opposite the first lower regions. The first upper regions are doped the same as the first lower regions. Form second upper source-drain regions outward of the upper spacers and opposite the second lower regions; these are doped the same as the second lower regions.
    Type: Grant
    Filed: June 15, 2020
    Date of Patent: November 29, 2022
    Assignee: International Business Machines Corporation
    Inventors: Kai Zhao, Shahab Siddiqui, Daniel James Dechene, Rishikesh Krishnan, Charlotte DeWan Adams
  • Publication number: 20220148927
    Abstract: A method can include obtaining characteristic data for a wafer. The characteristic data can correspond to the wafer in a processed state and can include a set of stress values of the wafer. The wafer can include a front side, a back side opposite the front side, and a set of regions. The set of stress values can include a first stress value corresponding to a first region. In the processed state, one or more front-side processes can be completed on the front side of the wafer. The method can include determining that the first stress value exceeds a stress threshold and generating a compensation map. The compensation map can identify one or more regions for forming one or more trenches. The method can include initiating, based on the compensation map, a formation of a first trench on the back side of the wafer in the first region.
    Type: Application
    Filed: November 12, 2020
    Publication date: May 12, 2022
    Inventors: David Wolpert, DANIEL JAMES DECHENE, Lawrence A. Clevenger, Michael ROMAIN, SOMNATH GHOSH
  • Publication number: 20220102153
    Abstract: A method of forming a semiconductor structure includes forming a nanosheet stack including alternating layers of a sacrificial material and a channel material over a substrate, the layers of channel material providing nanosheet channels for one or more nanosheet field-effect transistors. The method also includes forming a hard mask stack over the nanosheet stack, and forming a patterning layer over the hard mask stack. The method further includes patterning a lithographic mask over the patterning layer, the lithographic mask defining (i) one or more first regions for direct printing of one or more fins of a first width in the nanosheet stack and the substrate and (ii) one or more second regions for setting the spacing between two or more fins of a second width in the nanosheet stack and the substrate using self-aligned double patterning. The second width is less than the first width.
    Type: Application
    Filed: December 9, 2021
    Publication date: March 31, 2022
    Inventors: Stuart Sieg, Daniel James Dechene, Eric Miller