Patents by Inventor Daniel James Dechene

Daniel James Dechene has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210265166
    Abstract: A method is presented for employing double-patterning to reduce via-to-via spacing. The method includes forming a mandrel layer over a substrate, forming sacrificial hardmask layers over the mandrel layer defining a litho stack, creating a pattern in the litho stack, the pattern having a narrow section connecting two wider sections to define a substantially hour-glass shape, depositing a spacer assuming a shape of the pattern, and etching the litho stack to expose the mandrel layer and metal lines, wherein the metals lines define sharp distal ends reducing a distance between the metal lines.
    Type: Application
    Filed: February 20, 2020
    Publication date: August 26, 2021
    Inventors: Daniel James Dechene, Somnath Ghosh, Hsueh-Chung Chen, Carl Radens, Lawrence A. Clevenger
  • Publication number: 20210265201
    Abstract: A method for fabricating a semiconductor device includes forming a first line pattern within sacrificial mandrel material disposed on at least one hard mask layer disposed on a substrate. The first line pattern has a pitch defined by a target line width and a minimum width of space between lines. The method further includes forming, within the first line pattern, a first spacer having a width corresponding to the minimum width of space between lines to minimize pinch points and a first gap having the target line width, and forming a first plug within the first gap corresponding to a first location above the at least one hard mask layer to block pattern transfer into the at least one hard mask layer.
    Type: Application
    Filed: February 20, 2020
    Publication date: August 26, 2021
    Inventors: Timothy Mathew Philip, Daniel James Dechene, Somnath Ghosh, Robert Robison
  • Publication number: 20210217873
    Abstract: A method of forming a semiconductor structure includes forming a first nanosheet stack and a second nanosheet stack on a semiconductor substrate. The first nanosheet stack includes a plurality of alternating first sacrificial layers and first channel layers. The first sacrificial layers each define a first sacrificial height. The second nanosheet stack includes a plurality of alternating second sacrificial layers and second channel layers. The second sacrificial layers each define a second sacrificial height greater than the first sacrificial height of the first sacrificial layers. The method further includes removing the first and second sacrificial layers respectively from the first and second nanosheet stacks. A metal gate is deposited over the first and second nanosheet stacks to form respective first and second nanosheet transistor structures.
    Type: Application
    Filed: January 14, 2020
    Publication date: July 15, 2021
    Inventors: Shahab Siddiqui, Koji Watanabe, Charlotte DeWan Adams, Kai Zhao, Daniel James Dechene, Rishikesh Krishnan
  • Publication number: 20210210379
    Abstract: A method includes forming a dielectric layer on a semiconductor substrate, forming a hard mask layer on the dielectric layer, forming a sacrificial mandrel layer on the hard mask layer, depositing a sacrificial fill material in an opening in the sacrificial mandrel layer and utilizing the sacrificial fill material to selectively pattern the hard mask layer. The pattern defining first and second spaced openings in the hard mask layer. The method further includes etching the dielectric layer through the first and second openings in the hard mask layer to create first and second trenches in the dielectric layer separated by a dielectric segment of the dielectric layer.
    Type: Application
    Filed: January 7, 2020
    Publication date: July 8, 2021
    Inventors: Daniel James Dechene, Timothy Mathew Philip, Somnath Ghosh, Robert Robison
  • Patent number: 11024551
    Abstract: A method is presented for forming a multi-level of interconnects underneath a complementary metal oxide semiconductor (CMOS) device. The method includes forming a stack including alternating layers of a semiconductor material and a first conductive material, patterning vias in the stack to define multiple stacks, depositing a first block material within each of the vias, forming a series of first block materials within a first via, forming a series of second block materials within a second via, the first and second vias being on opposed ends of a stack of the multiple stacks, and performing vertical metallization between the first block material and the series of first block materials in the first via, and between the first block material and the series of second block materials in the second via.
    Type: Grant
    Filed: January 7, 2020
    Date of Patent: June 1, 2021
    Assignee: International Business Machines Corporation
    Inventors: Hsueh-Chung Chen, Lawrence A. Clevenger, Daniel James Dechene, Somnath Ghosh, Carl Radens
  • Patent number: 10998193
    Abstract: Integrated chips and methods of forming the same include forming a first set of sidewall spacers on a first mandrel at first vertical level. The first mandrel is etched away. A second set of sidewall spacers is formed on a second mandrel at a second vertical level. A portion of the second set of sidewall spacers vertically overlaps with a portion of the first set of sidewall spacers. The second mandrel is etched away. A first hardmask layer is etched, using the vertically overlapping first set of sidewall spacers and second set of sidewall spacers as a mask.
    Type: Grant
    Filed: January 22, 2020
    Date of Patent: May 4, 2021
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Timothy Mathew Philip, Somnath Ghosh, Daniel James Dechene, Robert Robison, Lawrence A. Clevenger
  • Publication number: 20210020446
    Abstract: A method of forming a semiconductor structure includes forming a nanosheet stack including alternating layers of a sacrificial material and a channel material over a substrate, the layers of channel material providing nanosheet channels for one or more nanosheet field-effect transistors. The method also includes forming a hard mask stack over the nanosheet stack, and forming a patterning layer over the hard mask stack. The method further includes patterning a lithographic mask over the patterning layer, the lithographic mask defining (i) one or more first regions for direct printing of one or more fins of a first width in the nanosheet stack and the substrate and (ii) one or more second regions for setting the spacing between two or more fins of a second width in the nanosheet stack and the substrate using self-aligned double patterning. The second width is less than the first width.
    Type: Application
    Filed: July 17, 2019
    Publication date: January 21, 2021
    Inventors: Stuart Sieg, Daniel James Dechene, Eric Miller