Abstract: A hybrid composite-metallic containment system may comprise a first composite layer, a first metallic layer, a second composite layer and a resin. The hybrid composite-metallic containment system may further comprise a second metallic layer. The first composite layer may be proximate the first metallic layer and the second composite layer may be proximate the second metallic layer. The first metallic layer may comprise a perforation.

Abstract: The present disclosure relates generally to a system for handling a gas turbine engine fan case. The system includes a composite fan containment case including a case outer surface, a case inner surface, and at least one main case aperture extending from the case outer surface through the case inner surface, and at least one shear puck, the at least one shear puck including a shear puck protrusion; wherein the shear puck protrusion of each of the at least one shear pucks is disposed within a respective one of each of the at least one main case apertures.

Abstract: A fan housing assembly of a turbofan engine and method of manufacture includes a fan housing that defines a flowpath radially inward, and a groove structure attached to and located aft of the housing for connection to a stationary portion of an outer shell of a thrust reverser. The groove structure includes a base portion concentrically located about an engine axis, and aft and leading legs spaced axially apart from one another and projecting radially outward from the base portion. The fan housing, the base portion, and the aft and leading legs are made of a one-piece composite material.

Abstract: A spinner for a fan assembly of a gas turbine engine, a method of fabricating a spinner for a fan assembly of a gas turbine engine, and a gas turbine engine are disclosed. The fan section may include a nosecap. The spinner may include a forward end, an aft end, and a return flange associated with the forward end. The return flange may include a forward flange extending forward towards the nosecap and an aft flange extending aft towards the aft end.

Abstract: A case for a gas turbine engine includes a plurality of distinct case sections in axial series. The case sections include, in axial order, a flange section, a forward shell section, a containment section, and an aft shell section. The forward shell section, the containment section, and the aft shell section are formed of a plurality of unidirectional roving fiber layers and a plurality of non-crimp fabric layers. The flange section is formed of a second plurality of non-crimp fabric layers. The plurality of unidirectional roving fiber layers do not have stitching or weaves. A ballistic liner is attached with the containment section, and a fiberglass layer encapsulates the plurality of unidirectional roving fiber layers, the plurality of non-crimp fabric layers, and the second plurality of non-crimp fabric layers.

Abstract: A composite component includes a plurality of layers. A fracture region includes at least one fracture inducing layer in an overlapping relationship with at least one of the plurality of layers.

Abstract: A case for a gas turbine engine includes a containment section with a plurality of unidirectional roving fiber layers and a plurality of non-crimp fabric layers. A method of manufacturing the case includes winding the plurality of unidirectional roving fiber layers around the plurality of non-crimp fabric layers.

Abstract: A section of a gas turbine engine includes a case structure and a liner. The liner is attached to the case structure by a compliant adhesive. The adhesive covers at least a portion of the liner surface area, and can have interruptions used to tune the compliance of the adhesive layer.

Abstract: A method of fabricating a fan case for a gas turbine engine defines a metallic ring including an outer surface and an inner surface. A first composite material is assembled about the outer surface of the metallic ring. A second composite material is assembled about the first composite material. The first composite material and the second material are cured about the metallic ring within a tool to form a first subassembly. The first subassembly is removed from the tool. A fan case assembly for a gas turbine engine and a gas turbine engine are also disclosed.

Abstract: A fan section of a gas turbine engine includes a fan containment case assembly includes an outer case of an aluminum alloy. The outer case extends circumferentially around an axial centerline. A thermally conforming liner assembly is located inwardly of the outer case. The thermally conforming liner assembly includes a circumferential liner of an aluminum alloy. A ballistic liner is located between the outer case and the thermally conforming liner assembly.

Abstract: A fan containment case for a gas turbine engine includes a first inner layer and a second layer outside the first inner layer, where the second layer is made of a first material having a first fabric architecture. The fan containment case also includes a third layer outside of the second layer, where the third layer is made of a second material having a second fabric architecture, and at least one of the first material and the first fabric architecture of the second layer is different from the second material and the second architecture, respectively, of the third layer. A fourth outer layer is located outside of the third layer.

Abstract: A hollow article includes a metallic hollow article formed from a having a first major surface, an internal cavity with an opening in the first major surface, and a socket around the opening; a cover of composite material received in the socket and covering the opening; and a filler material of foam in the internal cavity.

Abstract: A composite component includes a plurality of layers. A fracture region includes at least one fracture inducing layer in an overlapping relationship with at least one of the plurality of layers.

Abstract: The present disclosure relates generally to a turbine engine case assembly, the turbine engine case assembly including a fan case including an outer frame encircling an axis, the outer frame including an outer frame exterior surface and an outer frame interior surface, at least two mounts disposed on the outer frame exterior surface, wherein the at least two mounts are circumferentially spaced along the outer frame exterior surface, and a compliant attachment device operably coupled to the at least two mounts.

Abstract: A fan housing assembly of a turbofan engine and method of manufacture includes a fan housing that defines a flowpath radially inward, and a groove structure attached to and located aft of the housing for connection to a stationary portion of an outer shell of a thrust reverser. The groove structure includes a base portion concentrically located about an engine axis, and aft and leading legs spaced axially apart from one another and projecting radially outward from the base portion. The fan housing, the base portion, and the aft and leading legs are made of a one-piece composite material.

Abstract: The present disclosure relates generally to a system for handling a gas turbine engine fan case. The system includes a composite fan containment case including a case outer surface, a case inner surface, and at least one main case aperture extending from the case outer surface through the case inner surface, and at least one shear puck, the at least one shear puck including a shear puck protrusion; wherein the shear puck protrusion of each of the at least one shear pucks is disposed within a respective one of each of the at least one main case apertures.

Abstract: A spinner for a fan assembly of a gas turbine engine, a method of fabricating a spinner for a fan assembly of a gas turbine engine, and a gas turbine engine are disclosed. The fan section may include a nosecap. The spinner may include a forward end, an aft end, and a return flange associated with the forward end. The return flange may include a forward flange extending forward towards the nosecap and an aft flange extending aft towards the aft end.

Abstract: A composite assembly comprises a first composite wall, a second composite wall spaced radially inward from the first outer wall, and a composite reinforcement ring attached to an outer surface of the second composite wall. The composite reinforcement ring includes at least one sidewall having an accessory mounting port formed therethrough.

Abstract: A preform sheet for a composite component comprises a body section and a flange section. The preform body section includes a plurality of axial tows braided with at least a plurality of first bias tows and a plurality of second bias tows. The preform flange section includes a first braided flange layer and a second braided flange layer. The first braided flange layer is defined by the first and second braided bias tows of the preform body section extending into the flange section. Neither the first nor second braided flange layers have axial tows.

Abstract: A preform sheet for a composite component comprises a body section and a flange section. The preform body section includes a plurality of axial tows braided with at least a plurality of first bias tows and a plurality of second bias tows. The preform flange section includes a first braided flange layer and a second braided flange layer. The first braided flange layer is defined by the first and second braided bias tows of the preform body section extending into the flange section. Neither the first nor second braided flange layers have axial tows.