Abstract: A semiconductor device containing a diffusion barrier layer is provided. The semiconductor device includes at least a semiconductor substrate containing conductive metal elements; and, a diffusion barrier layer applied to at least a portion of the substrate in contact with the conductive metal elements, the diffusion barrier layer having an upper surface and a lower surface and a central portion, and being formed from silicon, carbon, nitrogen and hydrogen with the nitrogen being non-uniformly distributed throughout the diffusion barrier layer. Thus, the nitrogen is more concentrated near the lower and upper surfaces of the diffusion barrier layer as compared to the central portion of the diffusion barrier layer. Methods for making the semiconductor devices are also provided.

Abstract: At least one bypass assembly for use in a heating-refrigeration system having a distributor body with a first and second orifice, an inner chamber and a plurality of fluid passages integrated within, and a conduit connected to the distributor body. The conduit has a first end that connects with a component in the heating-refrigeration system, a second end that connects to the first orifice of the distributor body and a third end connected to the second orifice of the distributor body. A metering device is integrated into the conduit. The second orifice of the distributor body has a valve seat integrated therewithin and the conduit has at least one inwardly projecting indentation located in close proximity to the third end of the conduit. A ball is positioned between the valve seat and the inwardly projecting indentations for reciprocating movement therebetween.

Abstract: The present invention provides an improved thrust bearing for extreme service applications through the use of a novel bearing cage assembly and improved surface design of the external face of the circular inside sidewall of the bearing cage assembly and race components. The novel bearing cage assembly allows for an increase in the quantity and size of the roller elements contained within the bearing cage, compared to others known in the art, which substantially increases the thrust bearings' load capacity. Moreover, the employment of a smooth curved surface on the external face of the circular inside sidewall of the bearing cage assembly and race components effectively eliminates any sharp edges and corners which could otherwise damage the rotating shaft. Thus, the combination of these two features substantially increases the load capacity, wear and durability of the thrust bearing components.

Abstract: Manufacturing processes for articles that are formed from compositions of matter that include powders containing tungsten and at least one binder, as well as articles formed thereby. In some embodiments, the processes include compacting the mixture of powders under a first pressure to yield a desired intermediate structure, then reshaping the structure under a second pressure that is lower than the first pressure to yield the desired article. The compacting steps may include punches and/or dies having different configurations and/or materials of construction. The composition of matter preferably is selected to reflow, or be reshaped, without fragmenting or otherwise disintegrating into discrete particles or particulate. In some embodiments, the compacted intermediate structure and/or final article has an extrusion constant of less than 30,000 psi. In some embodiments, the mixture of powders has an ASTM Hall flowmeter reading for fifty grams through a cone (without tapping) of less than 18 seconds.

Abstract: A manufacturing process for articles that are formed from powders containing tungsten and at least one binder. The manufacturing process includes compacting the mixture of powders under a first pressure to yield a desired intermediate structure, then reshaping the structure under a second pressure that is lower than the first pressure to yield the desired article. The binder utilized in the manufacturing process may include a metallic binder or a non-metallic binder, or both. The process is particularly suited for the manufacture of lead substitutes, including firearms projectiles, such as a bullet or shot. Such projectiles may be ferromagnetic or non-ferromagnetic, frangible or infrangible, and jacketed or unjacketed.

Abstract: A method for controlling the shape of copper features, having the following steps:

Abstract: An advanced back-end-of-line (BEOL) metallization structure is disclosed. The structure includes a diffusion barrier or cap layer having a low dielectric constant (low-k), where the cap layer is formed of silicon nitride by a plasma-enhanced chemical vapor deposition (PE CVD) process. The metallization structure also includes an inter-layer dielectric (ILD) formed of a carbon-containing dielectric material having a dielectric constant of less than about 4, and a continuous hardmask layer overlying the ILD which is preferably formed of silicon nitride or silicon carbide. A method for forming the BEOL metallization structure is also disclosed. The method includes a pre-clean or pre-activation step to improve the adhesion of the cap layer to the underlying copper conductors. The pre-clean or pre-activation step comprises exposing the copper surface to a reducing plasma including hydrogen, ammonia, nitrogen and/or noble gases.

Abstract: A diffusion barrier that has a low dielectric constant, k, yet resistant to oxygen and/or moisture permeability is provided. The diffusion barrier includes a dielectric stack having at least two or more dielectric films, each film having a dielectric constant of about 8 or less, wherein the dielectric stack comprises alternating films composed of a high-permeability material and a low-permeability material. A semiconductor structure including substrate having at least one wiring region and the inventive diffusion barrier formed on a surface of the substrate is also provided.

Abstract: A compliant workholder for use with woodworking, metalworking, or other machinery which pushes against a workpiece with substantially constant pressure while moving in and out to accommodate variation in the size of the workpiece. Preferably, the workholder uses a feather board mounted on one or more sliding guide rods. Rollers, a low friction shoe, or other elements may also be used to contact the workpiece. A pneumatic cylinder is the preferred mechanism for applying outward pressure to the feather board. The workholder will retract on activation of a momentary switch by the user and will remain retracted for an adjustable time period to allow positioning of the workpiece.

Abstract: The present invention provides an improved thrust bearing for extreme service applications through the use of a novel bearing cage assembly and improved surface design of the external face of the circular inside sidewall of the bearing cage assembly and race components. The novel bearing cage assembly allows for an increase in the quantity and size of the roller elements contained within the bearing cage, compared to others known in the art, which substantially increases the thrust bearings' load capacity. Moreover, the employment of a smooth curved surface on the external face of the circular inside sidewall of the bearing cage assembly and race components effectively eliminates any sharp edges and corners which could otherwise damage the rotating shaft. Thus, the combination of these two features substantially increases the load capacity, wear and durability of the thrust bearing components.

Abstract: At least one bypass assembly for use in a heating-refrigeration system having a distributor body with a first and second orifice, an inner chamber and a plurality of fluid passages integrated within, and a conduit connected to the distributor body. The conduit has a first end that connects with a component in the heating-refrigeration system, a second end that connects to the first orifice of the distributor body and a third end connected to the second orifice of the distributor body. A metering device is integrated into the conduit. The second orifice of the distributor body has a valve seat integrated therewithin and the conduit has at least one inwardly projecting indentation located in close proximity to the third end of the conduit. A ball is positioned between the valve seat and the inwardly projecting indentations for reciprocating movement therebetween.

Abstract: The present invention is configured to maintain a desired emissions level of an engine having an intake manifold and an exhaust manifold, and an exhaust stack is disclosed. The method includes the steps of establishing a desired emissions level, establishing an engine speed, establishing an engine load, establishing at least one characteristic of one of an intake air and an exhaust gas, and determining a fuel command in response to the engine speed, the engine load, and the desired emissions level, the fuel command resulting in the engine maintaining the desired emissions level.

Abstract: A method for forming a planarized dielectric layer upon a semiconductor wafer is disclosed. In an exemplary embodiment of the invention, the method includes applying an adhesion promoter to the wafer, thereby forming an adhesion promoter layer. A dielectric material is applied in a spin-on fashion upon the adhesion promoter layer at a relative humidity of less than 40% and for a thickness setting duration of less than 30 seconds. Then, the dielectric material is dried by baking without additional spinning of the semiconductor wafer.

Abstract: Medium- and high-density articles are formed from melting and casting alloys containing tungsten, iron, nickel and optionally manganese and/or steel. In some embodiments, the articles have densities in the range of 8-10.5 g/cm3, and in other embodiments, the articles have densities in the range of 10.5-15 g/cm3. In some embodiments, the articles are ferromagnetic, and in others the articles are not ferromagnetic. In some embodiments, tungsten forms the largest weight percent of the alloy, and in other embodiments the alloy contains no more than 50 wt % tungsten. In some embodiments, the articles are shell shot.

Abstract: A dent repair tool has a motor tool having a body and a motor shaft capable of spinning, an elongated inner shaft connected at its proximal end to the motor tool positioned within an elongated outer shaft, and separated from the outer shaft by bushings; and a working head releasably connected to the distal end of the inner shaft. The working head may take any of several forms, including a circular disk having curved protrusions disposed regularly around the perimeter of the disk, an elliptical plate, a triangular plate having rounded vertices and concave sides, and a square plate having rounded corners and concave sides. A system for repairing a dent in sheet metal includes urging the spinning working head of the dent repair tool against a raised portion of dented sheet metal to reduce or eliminate a dent.

Abstract: A compliant workholder for use with woodworking, metalworking, or other machinery which pushes against a workpiece with substantially constant pressure while moving in and out to accommodate variation in the size of the workpiece. Preferably, the workholder uses a feather board mounted on one or more sliding guide rods. Rollers, a low friction shoe, or other elements may also be used to contact the workpiece. A pneumatic cylinder is the preferred mechanism for applying outward pressure to the feather board. The workholder will retract on activation of a momentary switch by the user and will remain retracted for an adjustable time period to allow positioning of the workpiece.

Abstract: A manufacturing process for articles that are formed from powders containing tungsten and at least one binder. The manufacturing process includes compacting the mixture of powders under a first pressure to yield a desired intermediate structure, then reshaping the structure under a second pressure that is lower than the first pressure to yield the desired article. The binder utilized in the manufacturing process may include a metallic binder or a non-metallic binder, or both. The process is particularly suited for the manufacture of lead substitutes, including firearms projectiles, such as a bullet or shot. Such projectiles may be ferromagnetic or non-ferromagnetic, frangible or infrangible, and jacketed or unjacketed.

Abstract: An advanced back-end-of-line (BEOL) metallization structure is disclosed. The structure includes a diffusion barrier or cap layer having a low dielectric constant (low-k), where the cap layer is formed of silicon nitride by a plasma-enhanced chemical vapor deposition (PE CVD) process. The metallization structure also includes an inter-layer dielectric (ILD) formed of a carbon-containing dielectric material having a dielectric constant of less than about 4, and a continuous hardmask layer overlying the ILD which is preferably formed of silicon nitride or silicon carbide. A method for forming the BEOL metallization structure is also disclosed. The method includes a pre-clean or pre-activation step to improve the adhesion of the cap layer to the underlying copper conductors. The pre-clean or pre-activation step comprises exposing the copper surface to a reducing plasma including hydrogen, ammonia, nitrogen and/or noble gases.

Abstract: Refrigerant compositions include mixtures of at least three different components, including a fluorinated ether with at least one of a second fluorinated ether, an ether and a fluorinated hydrocarbon. Also, methods for cooling a body include compressing such a refrigerant composition and bringing the body into heat transfer relation to it. The disclosed refrigerant compounds have refrigerant-significant properties similar to those of R-22, and they can be employed in place of or as drop-in substitutes in refrigeration apparatus designed for R-22 application.

Abstract: Jacketed firearms projectile having a jacket thickness less than approximately 0.025 inches thick are described, where the density of the projectile core has been selected so that the jacketed projectile has a weight that is at least substantially the same as a reference firearms projectile, such as a lead projectile, having substantially the same size and shape. In one aspect, the projectile is a frangible projectile. In another aspect, the projectile is lead-free. In yet another aspect, the projectile is incorporated in a cartridge. Methods for forming the projectile and forming cartridges containing the projectiles are also disclosed.