Patents by Inventor David Bulpett

David Bulpett has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9352193
    Abstract: Multi-piece golf balls containing a core of at least one layer and cover of at least one layer are provided. At least one component is formed from a rubber composition comprising: i) about 10 to about 65 weight percent of a cycloalkene rubber having a trans-content of about 55% or greater and a melting point of 30° C. or greater; ii) about 30 to about 80 weight percent of an ionomeric resin; and 3) about 5 to about 40 weight percent of a polyamide. The rubber composition may further include other thermoplastic and thermosetting materials such as, for example, polybutadiene, polyisoprene, ethylene propylene rubber, ethylene propylene diene rubber, and styrene-butadiene rubber. The rubber composition helps improve resiliency, durability, scuff-resistance, and feel of the ball.
    Type: Grant
    Filed: September 4, 2014
    Date of Patent: May 31, 2016
    Assignee: Acushnet Company
    Inventors: Robert Blink, Douglas S. Goguen, Brian Comeau, David A. Bulpett, Mark L. Binette, Michael J. Sullivan
  • Patent number: 9339696
    Abstract: A golf ball includes a core and a three-layer cover disposed adjacent the core. The three-layer cover includes an inner cover, an intermediate cover, and an outer cover. The inner cover includes a non-ionomeric E/Y copolymer where E is an olefin and Y is a carboxylic acid. The inner cover has a hardness of about 45 to 68 Shore D. The outer cover includes a castable thermoset polyurethane and has a hardness of about 40 to 62 Shore D. The intermediate cover layer, disposed between the inner and outer cover layers, is formed from a polyester composition including about 40 wt % to about 99 wt % of a polyester thermoplastic elastomer and about 1 wt % to about 60 wt % of a plasticizer.
    Type: Grant
    Filed: December 29, 2014
    Date of Patent: May 17, 2016
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, David A. Bulpett, Robert Blink, Mark L. Binette, Brian Comeau
  • Patent number: 9339695
    Abstract: Multi-layered golf balls having at least one layer made of a polyamide composition containing a transparent polyamide polymer are provided. The transparent polyamide may be blended with other transparent or non-transparent polyamides. Thermoplastic polyamide elastomers such as polyether-amide block copolymers may be used. In one version, the composition comprises a blend of transparent polyamide, acid anhydride-modified polyolefin, and plasticizer. The golf ball includes a core having at least one layer and a cover having at least one layer. The polyamide composition may be used to form any core, cover, or other layer in the golf ball. In one version, the polyamide composition is used to form the inner cover layer.
    Type: Grant
    Filed: June 19, 2014
    Date of Patent: May 17, 2016
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, David A. Bulpett, Robert Blink, Mark L. Binette, Brian Comeau
  • Publication number: 20160121172
    Abstract: Multi-layered golf balls having at least one layer made of a polyester composition containing a polyester thermoplastic elastomer and plasticizer are provided. The plasticizers help reduce the glass transition temperature (Tg) of the composition and various plasticizers may be used. For example, the composition may include alkyl oleate plasticizers such as ethyl oleate and octyl oleate. Polyester-ether block copolymers are particularly preferred. The golf ball includes a core having at least one layer and a cover having at least one layer. The polyester composition may be used to form any core, cover, or other layer in the golf ball.
    Type: Application
    Filed: November 4, 2014
    Publication date: May 5, 2016
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette, Robert Blink, David A. Bulpett, Brian Comeau
  • Patent number: 9327168
    Abstract: Methods for making golf balls having a cover made from polyurea and polyurethane compositions are provided. The methods for making the polyurea and polyurethane composition involve preparing an amine-terminated or hydroxyl-terminated first prepolymer by reacting a first isocyanate compound with a stoichiometric excess of polyamine or polyol (depending on the type of prepolymer desired). The first prepolymer is then reacted with a stoichiometric excess of a second isocyanate compound to form an isocyanate-terminated second prepolymer. The second prepolymer is then reacted with a chain extender.
    Type: Grant
    Filed: June 27, 2014
    Date of Patent: May 3, 2016
    Assignee: Acushnet Company
    Inventors: David A. Bulpett, Brian Comeau, Michael Michalewich, Shawn Ricci
  • Publication number: 20160114218
    Abstract: The present invention relates to golf balls having at least one layer formed from a very neutralized polymer composition. In particular, the compositions of the invention include at least one acid copolymer and a sufficient amount of cation source to neutralize about 70 percent to about 80 percent of the acid moieties. The invention also relates to methods of making the compositions and golf ball constructions that incorporate the compositions of the invention in at least a portion thereof.
    Type: Application
    Filed: October 24, 2014
    Publication date: April 28, 2016
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette, Robert Blink, David A. Bulpett, Brian Comeau
  • Publication number: 20160114216
    Abstract: The invention relates to golf balls having at least one layer formed from a highly-neutralized polymer material that has been crosslinked. In particular, the compositions of the invention include a highly-neutralized polymer, at least one crosslinking initiator, and at least one coagent. The invention also relates to methods of making the compositions and golf ball constructions that incorporate the compositions of the invention in at least a portion thereof.
    Type: Application
    Filed: October 28, 2014
    Publication date: April 28, 2016
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette, Robert Blink, David A. Bulpett
  • Publication number: 20160114215
    Abstract: The present invention relates to golf balls having at least one layer formed from a very neutralized polymer composition. In particular, the compositions of the invention include at least one acid copolymer and a sufficient amount of cation source to neutralize about 70 percent to about 80 percent of the acid moieties. The invention also relates to methods of making the compositions and golf ball constructions that incorporate the compositions of the invention in at least a portion thereof.
    Type: Application
    Filed: October 24, 2014
    Publication date: April 28, 2016
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Mark L. Binette, Robert Blink, David A. Bulpett, Brian Comeau
  • Publication number: 20160082321
    Abstract: The present invention generally relates to golf balls and more particularly to golf balls having multi-layered cores comprising a thermoset rubber center, a thermoplastic intermediate core layer, and a thermoset rubber outer core layer. A cover layer is disposed about the multi-layered core. At least one of the center, intermediate core layer, and outer core layer comprises a polyalkenamer rubber. In one preferred embodiment, the center, intermediate core, and outer core layers have positive hardness gradients. The core layers preferably have different specific gravities. The polyalkenamer rubber may be blended with other rubbers such as polybutadiene, polyisoprene, ethylene propylene diene, and styrene-butadiene rubbers. The polyalkenamer rubber composition helps improve resiliency of the core and provides the ball with a comfortable and soft feel.
    Type: Application
    Filed: December 7, 2015
    Publication date: March 24, 2016
    Inventors: Michael J. Sullivan, Brian Comeau, Douglas S. Goguen, Robert Blink, David A. Bulpett, Mark L. Binette
  • Patent number: 9289653
    Abstract: The invention is directed to a golf ball comprising: a single layer core and a cover layer disposed about the single layer core; the single layer core being formed from a substantially homogenous formulation and comprising a geometric center and an outer surface wherein the outer surface has a hardness greater than a hardness of the geometric center; the single layer core further comprising: an inner core region disposed about the geometric center; an outer core region disposed about the inner core region and adjacent the outer surface; and a boundary disposed between the inner core region and the outer core region at about 12 mm or less from the outer surface; wherein the boundary has a hardness that is greater than the hardness of the geometric center and greater than the hardness of the outer surface. In another embodiment, the boundary has a hardness that is greater than the hardness of the geometric center and less than the hardness of the outer surface.
    Type: Grant
    Filed: February 7, 2013
    Date of Patent: March 22, 2016
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Brian Comeau, David A. Bulpett, Douglas S. Goguen
  • Patent number: 9289654
    Abstract: A golf ball comprising a single layer core formed from a substantially homogenous formulation and comprising a geometric center and an outer surface; a hardness of the outer surface is greater than a hardness of the geometric center. An inner core region is disposed about the geometric center and has a first hardness that is less than those of the geometric center and the outer surface; an outer core region is adjacent the outer surface and has a second hardness that is greater than those of the geometric center and the outer surface; and an intermediate core region is disposed between the inner and outer core regions and extends radially from about 5 mm to about 15.75 mm from the geometric center and has at least a third hardness and a fourth hardness, each of which are related to the first hardness and the second hardness in various ways.
    Type: Grant
    Filed: October 2, 2015
    Date of Patent: March 22, 2016
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Brian Comeau, Douglas S. Goguen, David A. Bulpett
  • Patent number: 9254423
    Abstract: Golf balls containing a core having at least two layers made from a polyalkenamer rubber composition are provided. At least one layer is made from a relatively low modulus polyalkenamer rubber composition and at least one layer is made from a relatively high modulus polyalkenamer rubber composition. The rubber composition may further include other rubbers such as, for example, polybutadiene, polyisoprene, ethylene propylene rubber, ethylene propylene diene rubber, and styrene-butadiene rubber. The rubber composition helps improve resiliency of the core.
    Type: Grant
    Filed: March 31, 2014
    Date of Patent: February 9, 2016
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Brian Comeau, Mark L. Binette, David A. Bulpett, Douglas S. Goguen, Robert Blink
  • Patent number: 9248346
    Abstract: Disclosed herein are heterogeneous golf ball compositions comprising discrete particles of crosslinked rubber dispersed within an acid copolymer-based matrix.
    Type: Grant
    Filed: August 14, 2013
    Date of Patent: February 2, 2016
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, David A. Bulpett, Mark L. Binette, Brian Comeau, Robert Blink
  • Publication number: 20160023055
    Abstract: A golf ball comprising a single layer core formed from a substantially homogenous formulation and comprising a geometric center and an outer surface; a hardness of the outer surface is greater than a hardness of the geometric center. An inner core region is disposed about the geometric center and has a first hardness that is less than those of the geometric center and the outer surface; an outer core region is adjacent the outer surface and has a second hardness that is greater than those of the geometric center and the outer surface; and an intermediate core region is disposed between the inner and outer core regions and extends radially from about 5 mm to about 15.75 mm from the geometric center and has at least a third hardness and a fourth hardness, each of which are related to the first hardness and the second hardness in various ways.
    Type: Application
    Filed: October 2, 2015
    Publication date: January 28, 2016
    Applicant: Acushnet Company
    Inventors: Michael J. Sullivan, Brian Comeau, Douglas S. Goguen, David A. Bulpett
  • Publication number: 20150375057
    Abstract: Multi-piece golf balls having at least one layer made from a polyamide non-ionomeric composition are provided. The polyamide composition consists essentially of about 40 to about 99% by weight polyamide; about 1 to about 60% by weight of an acid anhydride-modified polyolefin; and about 1 to about 60% of a fatty acid additive selected from the group consisting of fatty acid salts, fatty acid amides, and mixtures thereof. The ball includes a core, preferably a dual core construction; and a cover of at least one layer. In another preferred construction, a multi-layered core containing an inner, intermediate, and outer core layer is made. For example, the intermediate core layer may be made of a rubber composition; and each of the inner core and outer core layers may be made of the polyamide composition. The resulting ball has high resiliency along with a soft feel.
    Type: Application
    Filed: August 28, 2015
    Publication date: December 31, 2015
    Applicant: ACUSHNET COMPANY
    Inventors: Michael J. Sullivan, Mark L. Binette, Brian Comeau, David A Bulpett, Robert Blink
  • Patent number: 9220950
    Abstract: Golf balls having cores with negative hardness gradients are provided. The cores are made of polyalkenamer rubber compositions that may further include other rubbers such as, for example, polybutadiene, polyisoprene, ethylene propylene rubber, ethylene propylene diene rubber, and styrene-butadiene rubber. In one version, a solid, single core having an outer surface and center is provided, wherein the outer surface has a hardness substantially the same or lower than the hardness of the center to define a zero or negative hardness gradient. Dual-cores having inner and outer cores can be made, wherein the inner core has a negative hardness gradient and the outer core has a positive or negative hardness gradient. The rubber composition helps improve resiliency of the core and provides the ball with a comfortable and soft feel.
    Type: Grant
    Filed: August 28, 2014
    Date of Patent: December 29, 2015
    Assignee: Acushnet Company
    Inventors: Brian Comeau, David A. Bulpett, Michael J. Sullivan, Robert Blink, Douglas S. Goguen, Mark L. Binette
  • Patent number: 9211444
    Abstract: Methods for making golf balls having a cover made from a polyurea composition are provided. The golf balls include a rubber core and intermediate layer made from an olefin-based ionomer composition. The methods for making the polyurea composition involve preparing an amine-terminated first polymer by reacting isocyanate compound A with a stoichiometric excess of polyamine. The first prepolymer is reacted with a stoichiometric excess of isocyanate compound B to form an isocyanate-terminated second prepolymer. The second prepolymer is then reacted with a chain extender.
    Type: Grant
    Filed: July 15, 2013
    Date of Patent: December 15, 2015
    Assignee: Acushnet Company
    Inventors: Michael Michalewich, Brian Comeau, David A. Bulpett, Shawn Ricci
  • Patent number: 9205307
    Abstract: The invention relates to golf ball formulations formed from blends of linear and branched polybutadienes catalyzed with neodymium that have improved properties and processing characteristics. Golf ball components may be formed from the blends to provide high coefficient of restitution.
    Type: Grant
    Filed: November 19, 2013
    Date of Patent: December 8, 2015
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Brian Comeau, David A. Bulpett, Derek A. Ladd
  • Patent number: 9205303
    Abstract: The present invention is directed to a golf ball comprising a core, a cover and optionally an intermediate layer disposed between the core and the cover, wherein at least one of the core, the at least one intermediate layer, and the cover comprises at least one of an ionomer and an acid copolymer and has at least one treated region that is treated with and comprises a reaction product of an organometallic composition and the at least one ionomer and/or acid copolymer, such that: the at least one treated region has an internal property gradient; or at least two treated regions, in tandem, have an external property gradient; or the at least one treated region and an untreated region, in tandem, have an external property gradient.
    Type: Grant
    Filed: January 9, 2012
    Date of Patent: December 8, 2015
    Assignee: Acushnet Company
    Inventors: Robert Blink, David A. Bulpett
  • Patent number: 9205308
    Abstract: The present invention generally relates to golf balls and more particularly to golf balls having multi-layered cores comprising a thermoset rubber center, a thermoplastic intermediate core layer, and a thermoset rubber outer core layer. A cover layer is disposed about the multi-layered core. At least one of the center, intermediate core layer, and outer core layer comprises a polyalkenamer rubber. The polyalkenamer rubber may be blended with other rubbers such as polybutadiene, polyisoprene, ethylene propylene diene, and styrene-butadiene rubbers. The polyalkenamer rubber composition helps improve resiliency of the core and provides the ball with a comfortable and soft feel.
    Type: Grant
    Filed: October 6, 2014
    Date of Patent: December 8, 2015
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Brian Comeau, Douglas S. Goguen, Robert Blink, David A. Bulpett, Mark L. Binette