Abstract: A brushless DC (BLDC) motor is provided including a stator assembly and a rotor rotatably arranged inside the stator. The stator assembly includes a generally-cylindrical lamination stack including a stator ring and stator teeth extending radially inwardly from the stator ring towards a center bore, where the center bore is arranged to receive the rotor therein. The stator assembly further includes an end insulator disposed at an and of the lamination stack, where the end insulator includes a generally-cylindrical outer ring and teeth portions extending radially inwardly from the outer ring towards a center of the end insulator, and the outer ring and the teeth portion correspond to the stator ring and the stator teeth. Stator windings are wound around the stator teeth and the corresponding teeth portion of the end insulator.

Abstract: A handheld grinder includes an elongated housing, an electric motor, an output shaft, a wall, a planar circuit board, and a motor drive circuit. The elongated housing defines a cavity therein and includes a motor case disposed at a front end and a handle portion to a rear end. The electric motor has a drive shaft that is mounted within the motor case. The output shaft is drivably coupled to the drive shaft of the electric motor. The wall separates the cavity between the motor case and the handle portion of the housing. The planar circuit board disposed in the handle portion of the housing. The motor drive circuit is accommodated entirely within the handle portion of the housing on the planar circuit board.

Abstract: A power tool is provided including a tool housing and a brushless DC (BLDC) motor disposed within the tool housing. The motor includes a stator assembly and a rotor assembly having a rotor lamination stack mounted on a rotor shaft to rotate therewith. The power tool also includes a power module for driving the motor, which includes: a printed circuit board, power switches operatively connected to the motor disposed on a first surface of the printed circuit board, positional sensors disposed on a second surface of the printed circuit board around a periphery of a center portion of the printed circuit board, and a heat sink having a substantially planar surface facing the second surface of the printed circuit board and disposed between the motor and the printed circuit board. The heat sink includes a through-hole therein sized to axially expose the positional sensors in the direction of the motor.

Abstract: A power tool motor is provided including a stator assembly and a rotor assembly rotatably disposed within the stator assembly. The stator assembly includes: a generally-cylindrical lamination stack having a stator ring and stator teeth extending radially inwardly towards a center bore arranged to receive the rotor assembly therein; an end insulator disposed at an and of the lamination stack and having an outer ring and teeth portions extending radially inwardly from the outer ring towards a center of the end insulator; and stator windings wound around the stator teeth and the teeth portion of the end insulator. A generally cylindrical seal member is disposed to interface with an end of the stator, which includes a mating surface having indents configured to mate with ends of the stator windings or ends of the teeth portion of the end insulator to substantially seal respective gaps therebetween from entry of workpiece particulate.

Abstract: A handheld grinder includes an elongated housing, an electric motor, an output shaft, a wall, a planar circuit board, and a motor drive circuit. The elongated housing defines a cavity therein and includes a motor case disposed at a front end and a handle portion to a rear end. The electric motor has a drive shaft that is mounted within the motor case. The output shaft is drivably coupled to the drive shaft of the electric motor. The wall separates the cavity between the motor case and the handle portion of the housing. The planar circuit board disposed in the handle portion of the housing. The motor drive circuit is accommodated entirely within the handle portion of the housing on the planar circuit board.

Abstract: A method of detecting pre-determined phrases to determine compliance quality includes determining whether a precursor event has occurred based on a comparison between stored pre-determined phrases and a received communication, and determining a compliance rating based on a presence of a pre-determined phrase associated with the precursor event in the communication.

Abstract: A battery powered tool includes a housing containing a motor assembly. A fan positioned in the housing is rotated by the motor assembly. The fan has a circular ring/body and further has multiple fan blades directly connected to the circular ring body. The circular ring/body defines a concave shaped surface having the fan blades directly connected to the concave shaped surface. A housing cover includes: first and second extending walls; a slot created between the first and second extending walls; and multiple air intake vents all positioned in a lower housing zone separated from an upper housing zone by the slot. An electronics module is positioned in the housing proximate to the housing cover lower housing zone such that air entering the intake vents passes only through the lower housing zone and past the electronics module to cool the electronics module before entering the fan.

Abstract: A method and device for treating an infection of the nail or nail bed and adjacent tissues through non-thermal means is described. The device illuminates an area with light in the near-infrared region of the electromagnetic spectrum. Preferably, light having wavelengths of from about 870 nm to about 930 nm will be used. Further, the device includes light emitting diodes that are capable of emitting ultraviolet light. These lights are intended to provide a sterile environment for a user using the apparatus.

Abstract: A method of manufacturing an armature for an electric motor, includes: placing a commutator and a lamination stack on an armature shaft, winding magnet wire in slots in the lamination stacks to form coils, attaching ends of the magnet wire to the commutator, and molding plastic around the magnet wire and around the shaft of the armature at ends of the lamination stack. A spinning inertia of the armature is adjusted by adjusting at least one of a mass of the plastic molded and a distribution of the plastic molded. Alternatively and/or additionally, at least one of a resonant frequency and critical speed of the armature is adjusted by adjusting at least one of a geometry of the plastic molded, the physical properties of the plastic and the mechanical properties of the plastic.

Abstract: An electric brushless DC motor is provided including an outer rotor assembly having a metallic rotor body, rotor magnets mounted within an inner surface of the rotor body, and a molded structure formed within the rotor body. The molded structure includes a main body formed on inner surface of the rotor body to securely cover and retain the rotor magnets on the inner surface of the rotor body, an axial fan formed at an end of the rotor body opposite the rotor magnets, and a sense magnet mount formed at approximately a radial center portion of the axial fan. Alternatively or additionally, the molded structure includes a radial member projecting inwardly from the main body towards a center of the outer rotor assembly, and a bearing support member having a substantially cylindrical shape in an axial direction of the outer rotor and supported by the at least one radial member.

Abstract: Described is a medical device lead including a lead body having a conductor lumen including an inner surface. The lead also includes a conductor assembly extending through the conductor lumen; the conductor assembly comprising a conductor member and an outer insulative layer; and an electrode coupled to the conductor cable. The outer insulative layer includes a textured external surface that reduces the coefficient of friction between the outer insulative layer and the inner surface of the conductor lumen through which the conductor assembly extends. Methods of forming the conductor assembly are also described.

Abstract: A power tool is provided including a housing; and an electric brushless DC (BLDG) motor housed inside the housing. The motor includes a motor housing having a substantially cylindrical body and a back plate, the cylindrical body of the motor housing defining a slot at or proximate the back plate; a stator housed within the motor housing; a rotor pivotably arranged inside the stator, the rotor including a rotor shaft, a rotor core rotatably mounted on the rotor shaft and housing rotor magnets therein, and a sense magnet ring affixed to the rotor shaft and having magnets aligned with the rotor magnets; and a positional sensor board having positional sensors mounted thereon, the positional sensor board being received through the slot of the motor housing to dispose the positional sensors in close proximity to the sense magnet ring.

Abstract: A power tool is provided including a housing; and an electric brushless DC (BLDG) motor housed inside the housing. The motor includes a stator, a rotor pivotably arranged inside the stator, the rotor having a rotor shaft and a rotor lamination stack rotatably mounted on the rotor shaft. The lamination stack includes laminations affixed together and having slots that align axially to receive a plurality of rotor magnets therein; and an end lamination having generally the same profile as the laminations and affixed to an end of the laminations, the end lamination having slots that correspond to the slots of the laminations, the end lamination integrally including radial projections that partially project into the slots of the end lamination, each radial projections engaging an end of a corresponding rotor magnet to axially block the rotor magnet within a corresponding slot of the laminations.

Abstract: A power tool is provided including a housing and an electric brushless DC (BLDG) motor housed inside the housing. The motor includes a stator, a rotor pivotably arranged inside the stator, and a motor end cap arranged at an end of the stator. At least one of the motor end cap or the stator includes flexible posts that engage a surface of the other one of the motor end cap or the stator to absorb tolerances associated with the stator and the end cap.

Abstract: Described is a medical device lead including a lead body having a conductor lumen including an inner surface. The lead also includes a conductor assembly extending through the conductor lumen; the conductor assembly comprising a conductor member and an outer insulative layer; and an electrode coupled to the conductor cable. The outer insulative layer includes a textured external surface that reduces the coefficient of friction between the outer insulative layer and the inner surface of the conductor lumen through which the conductor assembly extends. Methods of forming the conductor assembly are also described.

Abstract: A method for monitoring data and providing alerts is disclosed. In particular, the method may including monitoring and capturing data associated with a user of a device. Additionally, the method may include determining if a portion of the captured data matches a condition for triggering an alert. If the portion of the data is determined to match the condition for triggering the alert, the method may include storing the alert data and transmitting a notification to a client service to indicate the triggering of the alert. The method, by utilizing the client service, may include retrieving the alert data associated with the portion of the data. Furthermore, the method may include transmitting the alert including the alert data to a notification server for processing. The alert data may be configured to not include the portion of the data that is determined to match the condition for triggering the alert.

Abstract: A method and device for treating an infection of the nail or nail bed and adjacent tissues through non-thermal means is described. The device illuminates an area with light in the near-infrared region of the electromagnetic spectrum. Preferably, light having wavelengths of from about 870 nm to about 930 nm will be used. Further, the device includes light emitting diodes that are capable of emitting ultraviolet light. These lights are intended to provide a sterile environment for a user using the apparatus.

Abstract: A method of detecting pre-determined phrases to determine compliance quality includes determining whether a precursor event has occurred based on a comparison between stored pre-determined phrases and a received communication, and determining a compliance rating based on a presence of a pre-determined phrase associated with the precursor event in the communication.

Abstract: An apparatus for applying a patterned coating to an OLED substrate in a continuous roll-to-roll vapor based deposition process is provided comprising a vapor deposition source, a processing drum, a drive roller, and a shadow mask wherein the shadow mask comprises a mask line feature that selectively prevents deposition of the coating onto the substrate. Also presented is a method for applying the coating.

Abstract: A shut-off system for a dispenser includes a pinch member that moves relative to a guide and which is normally biased against a flexible outlet tube that is disposed therebetween. The flexible outlet tube that carries material, such as soap, supplied from a pump to an outlet nozzle. The pump and the pinch member are in operative engagement with an actuator, such that when the actuator is not engaged, the pinch member closes the outlet tube to prevent residual material retained in the outlet tube from flowing or drooling out of the outlet nozzle. Correspondingly, when the actuator is engaged, the pump is compressed, and the pinch member is moved away from the outlet tube, allowing the material to be pumped through the outlet tube and dispensed from the outlet nozzle.