Abstract: Embodiments of a gas turbine engine cooling system for deployment within a gas turbine engine are provided, as are embodiment of a method for producing a gas turbine engine cooling system. In one embodiment, the gas turbine engine cooling system includes an impeller having a hub, a plurality of hub bleed air passages, and a central bleed air conduit. The plurality of hub bleed air passages each have an inlet formed in an outer circumferential surface of the hub and an outlet formed in an inner circumferential surface of the hub. The central bleed air conduit is fluidly coupled to the outlets of the plurality of hub bleed air passages and is configured to conduct bleed air discharged by the plurality of hub bleed air passages to a section of the gas turbine engine downstream of the impeller to provide cooling air thereto.

Abstract: Embodiments of a method for manufacturing a turbine engine component are provided, as are embodiments of a thermal growth constraint tool for the manufacture of turbine engine components. In one embodiment, the method includes the steps of obtaining a plurality of arched pieces, arranging the plurality of arched pieces in a ring formation, and bonding the plurality of arched pieces together to produce a monolithic ring by heating the ring formation to a predetermined bonding temperature while constraining the outward radial growth thereof.

Abstract: Embodiments of a multi-piece centrifugal impeller are provided, as are embodiments of a method for manufacturing a multi-piece centrifugal impeller. In one embodiment, the centrifugal impeller includes an inducer piece and an exducer piece. The inducer piece includes, in turn, an inducer hub and a plurality of forward blade segments, which extend radially outward from the inducer hub. The exducer piece includes an exducer hub, which is positioned axially adjacent the inducer hub, and a plurality of aft blade segments, which extending outward from the exducer hub. The plurality of aft blade segments interlock with the plurality of forward blade segments to form a plurality of contiguous blade structures, which extend from a forward portion of the inducer hub to an aft portion of the exducer hub.

Abstract: A flow discouraging system includes a stator assembly, a rotor assembly, and a plurality of fingers. The stator assembly includes one or more stationary components forming a side wall, the side wall including an annular groove defined by an outer axially-extending surface, an inner axially-extending surface, and a radial surface extending between the outer and inner axially-extending surfaces. The rotor assembly is disposed adjacent to and spaced apart from the stator assembly to form a portion of a cavity and includes an annular rim extending at least partially into the annular groove. The plurality of fingers is disposed in the annular groove and extends from the one or more stationary components the annular rim.

Abstract: A support and air mixer includes an inner annular member, an outer annular member shaped and positioned such that an annular air gap is formed between the inner annular member and the outer annular member, and a plurality of air mixing members, each air mixing member having a mixing passageway therethrough and each air mixing member having an inner portion connected to the inner annular member, an outer portion connected to the outer annular member, and first and second opposing side portions interconnecting the inner and outer portions and the inner and outer annular members such that the mixing passageway is in fluid communication with the annular air gap.

Abstract: A support and air mixer includes an inner annular member, an outer annular member shaped and positioned such that an annular air gap is formed between the inner annular member and the outer annular member, and a plurality of air mixing members, each air mixing member having a mixing passageway therethrough and each air mixing member having an inner portion connected to the inner annular member, an outer portion connected to the outer annular member, and first and second opposing side portions interconnecting the inner and outer portions and the inner and outer annular members such that the mixing passageway is in fluid communication with the annular air gap.

Abstract: A method of modifying a turbine nozzle area comprises depositing a thermal barrier coating (TBC) on the nozzle endwalls to provide a minimum nozzle area, evaluating an airflow through the nozzle, and machining the TBC to increase the nozzle area. Adjacent segment area variation may be minimized, improving engine reliability by reducing the aerodynamic excitation to the down stream blade.

Abstract: A turbine intermediate case in which a turbine bearing support and an inner case are supported centrally within an outer case by radially inward extending hollow struts. An inner case carrying a diaphragm and seals which defines a vent cavity surrounding a bearing compartment. Air leaking past seals is collected in this vent cavity and flows through the hollow struts to be utilized for impingement cooling of the outer surface of the outer case.

Abstract: This invention relates to a seal adapted to prevent leakage at the interface of a movable plug with articulated panels and the side wall of a two-dimensional nozzle for a gas turbine engine. The seal prevents the high pressure cooling air internal of the plug from escaping to the lower pressure exhaust gases and comprises judiciously located dam-like members installed in the vent slots in the side wall fabricated from Finwall.RTM. material which material achieves indirect heat exchange relation and film cooling.