Abstract: A fluid pressure pulse generator for a downhole telemetry tool comprising a stator and a rotor. The stator comprises a stator body and a plurality of radially extending stator projections spaced around the stator body, whereby adjacently spaced stator projections define stator flow channels extending therebetween. The rotor comprises a rotor body and a plurality of radially extending rotor projections spaced around the rotor body. The rotor projections are axially adjacent to the stator projections and the rotor is rotatable relative to the stator such that the rotor projections move in and out of fluid communication with the stator flow channels to create fluid pressure pulses in fluid flowing through the stator flow channels. The rotor projections may be positioned downhole of the stator projections and include a self-correction mechanism to move the rotor to an open flow position where the rotor projections are out of fluid communication with the stator flow channels if the telemetry tool fails.

Abstract: A downhole probe is adapted to be supported in drill string sections having different internal diameters with the use of a set of interchangeable centralizers. Each centralizer is dimensioned to snugly receive the downhole probe and to bear against the bore wall of a drill-string section. Interchangeable axial supports such as spiders may also be provided in a set. The downhole probe may comprise a slick body. As drilling progresses the downhole probe may be adapted to be received in drill string sections of varying diameters.

Abstract: An assembly for use in subsurface drilling includes a downhole probe supported by a locking mechanism with a bore of a drill string section. The probe comprises a first spider and a second spider at the uphole and downhole sections of the probe. The locking mechanism secures the probes in the bore against axial and rotational movement relative the drill string section.

Abstract: A measurement-while-drilling (MWD) telemetry system comprises a downhole MWD telemetry tool comprising a mud pulse (MP) telemetry unit and an electromagnetic (EM) telemetry unit. The MWD telemetry tool can be configured to transmit data in an EM-only telemetry mode using only the EM telemetry unit, in an MP-only mode using only the MP telemetry unit, or in a concurrent telemetry mode using both the EM and MP telemetry units concurrently. When transmitting data in the concurrent telemetry mode, the telemetry tool can be configured to transmit in a concurrent confirmation mode wherein the same telemetry data is transmitted by each of the EM and MP telemetry units, or in a concurrent shared mode wherein some of the telemetry data is transmitted by the EM telemetry unit, and the rest of the telemetry data is transmitted by the MP telemetry unit. The telemetry tool can be programmed to change its operating telemetry mode in response to a downlink command sent by an operator at surface.

Abstract: A wireless communications system for a downhole drilling operation comprises surface communications equipment and a downhole telemetry tool. The surface communications equipment comprises a surface EM communications module with an EM downlink transmitter configured to transmit an EM downlink transmission at a frequency between 0.01 Hz and 0.1 Hz. The downhole telemetry tool is mountable to a drill string and has a downhole electromagnetic (EM) communications unit with an EM downlink receiver configured to receive the EM downlink transmission. The downhole EM communications unit can further comprise an EM uplink transmitter configured to transmit an EM uplink transmission at a frequency greater than 0.5 Hz, in which case the surface EM communications module further comprises an EM uplink receiver configured to receive the EM uplink transmission.

Abstract: Adjustment of the angle of a bent sub or other steering feature in a drill string relative to a reference angle of a downhole sensor is facilitated by a rotatable coupling between the bent sub and the sensor. The rotatable coupling may be rotated to align the high side with a reference indicium and locked at the set angle. Rows of ceramic balls retained in circumferential channels may be provided to permit rotation while carrying tensile and compressional forces. Calibration of the sensor is facilitated and opportunities for certain measurement errors are eliminated. An embodiment provides a mechanism for locking the rotatable coupling at a desired angle. The embodiment comprises a ring with teeth that engage a downhole portion of the coupling and depressions that engage an uphole portion of the coupling.

Abstract: A pressure measurement apparatus for a downhole measurement-while-drilling tool comprises a feed through connector and a pressure transducer. The feed through connector comprises a body with opposing first and second ends, at least one electrical interconnection extending axially through the body and out of both ends, and a pressure transducer receptacle in the first end and a communications bore extending from the receptacle to the second end. The pressure transducer is seated in the receptacle such that a pressure at the first end can be measured, and comprises at least one electrical contact that extends from the pressure transducer through the communication bore and out of the second end. The pressure transducer can take pressure measurements for predicting wear of a primary seal in a motor subassembly of the tool, detect a pressure-related battery failure event, and control operation of a dual pulse height fluid pressure pulse generator.

Abstract: A fluid pressure pulse generator comprising a stator and rotor that can be used in measurement while drilling using mud pulse or pressure pulse telemetry is disclosed. The stator comprises a stator body with a circular opening therethrough and the rotor comprises a circular rotor body rotatably received in the circular opening of the stator body. One of the stator body or the rotor body comprises one or more than one fluid opening for flow of fluid therethrough and the other of the stator body or the rotor body comprises one or more than one full flow chamber. The rotor is rotatable between a full flow configuration whereby the full flow chamber and the fluid opening align so that fluid flows from the full flow chamber through the fluid opening, and a reduced flow configuration whereby the full flow chamber and the fluid opening are not aligned.

Abstract: An electromagnetic telemetry system adjusts telemetry parameters which may include carrier frequency, signal amplitude and/or data encoding protocol to achieve reliable data transmission and to conserve power. In some embodiments, sweep signals transmit a range of carrier frequencies and the parameters are determined in part by analyzing the received sweep signals. In some embodiments, different parameters are selected automatically based on a mode of drilling.

Abstract: A pressure measurement apparatus for a downhole measurement-while-drilling tool comprises a feed through connector and a pressure transducer. The feed through connector comprises a body with a first end and an opposite second end, at least one electrical interconnection extending axially through the body and out of the first and second ends, and a pressure transducer receptacle in the first end and a communications bore extending from the receptacle to the second end. The pressure transducer is seated in the receptacle such that a pressure at the first end can be measured, and comprises at least one electrical contact that extends from the pressure transducer through the communication bore and out of the second end. The pressure transducer can take pressure measurements used to predict wear of a primary seal in a motor subassembly of the tool, detect a pressure-related battery failure event, and control operation of a dual pulse height fluid pressure pulse generator.

Abstract: An electromagnetic (EM) telemetry method comprises encoding downhole data into a single data stream; separating the single data stream into a plurality of separate data streams; converting each separate data stream into a corresponding separate waveform using a selected digital modulation technique wherein at least one of the frequency and phase of each waveform is assigned a unique value or unique non-overlapping range of values; combining each separate waveform into a combined waveform; and transmitting from a downhole location, an electromagnetic (EM) telemetry carrier wave comprising the combined waveform.

Abstract: An electromagnetic telemetry system adjusts telemetry parameters which may include carrier frequency, signal amplitude and/or data encoding protocol to achieve reliable data transmission and to conserve power. In some embodiments, sweep signals transmit a range of carrier frequencies and the parameters are determined in part by analyzing the received sweep signals. In some embodiments, different parameters are selected automatically based on a mode of drilling.

Abstract: A measurement-while-drilling (MWD) telemetry system comprises a downhole MWD telemetry tool comprising a mud pulse (MP) telemetry unit and an electromagnetic (EM) telemetry unit. The MWD telemetry tool can be configured to transmit data in an EM-only telemetry mode using only the EM telemetry unit, in an MP-only mode using only the MP telemetry unit, or in a concurrent telemetry mode using both the EM and MP telemetry units concurrently. When transmitting data in the concurrent telemetry mode, the telemetry tool can be configured to transmit in a concurrent confirmation mode wherein the same telemetry data is transmitted by each of the EM and MP telemetry units, or in a concurrent shared mode wherein some of the telemetry data is transmitted by the EM telemetry unit, and the rest of the telemetry data is transmitted by the MP telemetry unit. The telemetry tool can be programmed to change its operating telemetry mode in response to a downlink command sent by an operator at surface.

Abstract: An electromagnetic telemetry signal generating assembly comprises a first section of drill string, a second section of drill string, a gap sub configured to insulate the first section from the second section, and a power source configured to provide a first voltage to a control circuit. The control circuit is configured to drive a second voltage between the sections of drill string. The gap sub provides a gap of at least 12 inches (30 cm). The second voltage may be different than the first voltage.

Abstract: The embodiments described herein generally relate to a method and apparatus for providing a back up system of Directional and Inclination (D&I) information to be gathered and transmitted in addition to primary D&I sensors currently employed in industry. A downhole probe assembly including primary sensors, back up sensors and a controller is disclosed. The primary sensors comprise primary accelerometers and primary magnetometers configured to gather information relating to each of orthogonal axes X, Y and Z. The back up sensors comprise back up accelerometers configured to gather information relating to each of orthogonal axes X, Y and Z, the back up accelerometers being solid state accelerometers. The controller is in electrical communication with the primary sensors and the back up sensors.

Abstract: An assembly for receiving telemetry signals from downhole equipment is located at a top end of a drill string above a drill rig floor. The assembly may be configured to receive multiple types of telemetry signals, for example, two or more of electromagnetic telemetry, mud pulse telemetry and drill string acoustic telemetry signals. The assembly may comprise a cap comprising a coupling and an end separated by an electrically-insulating gap region. The end of the cap may be connected to a grounding system for the drill rig.

Abstract: A telemetry system with a plurality of controllers and telemetry systems, where the controllers are configured to obtain information from one or more sensors and transmit that information on one or more of the plurality of telemetry systems. The configuration of a controller may be changed so as to change which information is transmitted on a given telemetry system.

Abstract: A wireless communications system for a downhole drilling operation comprises surface communications equipment and a downhole telemetry tool. The surface communications equipment comprises a surface EM communications module with an EM downlink transmitter configured to transmit an EM downlink transmission at a frequency between 0.01 Hz and 0.1 Hz. The downhole telemetry tool is mountable to a drill string and has a downhole electromagnetic (EM) communications unit with an EM downlink receiver configured to receive the EM downlink transmission. The downhole EM communications unit can further comprise an EM uplink transmitter configured to transmit an EM uplink transmission at a frequency greater than 0.5 Hz, in which case the surface EM communications module further comprises an EM uplink receiver configured to receive the EM uplink transmission.

Abstract: A telemetry system with a plurality of controllers and telemetry systems, where the controllers are configured to obtain information from one or more sensors and transmit that information on one or more of the plurality of telemetry systems. The configuration of a controller may be changed so as to change which information is transmitted on a given telemetry system.

Abstract: Data is communicated from sensors at a downhole location near a drill bit to surface equipment. Communication to the surface equipment may be direct or may pass through a series of nodes. The nodes in some cases are intelligently reconfigured to achieve desired data rates, achieve power management goals, and/or compensate for failed nodes.