Abstract: A gap sub comprises a female member comprising a first and second plurality of apertures, and a male member comprising a first and second plurality of cavities. A plurality of non-conductive pins may be inserted through the second plurality of apertures and the second plurality of cavities, thereby locking the relative positions of the female and male members. A plurality of conductive pins may be inserted through the first plurality of apertures and the first plurality of cavities such that there are no electrical connections between the conductive pins and the male member. A dielectric material may be inserted between the male member and the conductive pins.

Abstract: A method for regulating an electromagnetic (“EM”) telemetry signal sent from downhole to surface includes determining a value of a controlled parameter of the EM telemetry signal, comparing the value of the controlled parameter to a configuration value, and adjusting the value of the controlled parameter in a first direction towards the configuration value while monitoring a feedback parameter of the EM telemetry signal when the value of the controlled parameter and the configuration value differ. The controlled parameter is one of transmission voltage and transmission current, and the feedback parameter is the other of transmission voltage and transmission current.

Abstract: A fluid pressure pulse generating apparatus including a pulser assembly and a fluid pressure pulse generator and methods of using the fluid pressure pulse generating apparatus. The pulser assembly comprises a motor, a sensor for detecting rotation of the motor, a driveshaft rotationally coupled to the motor, and processing and motor control equipment communicative with the motor and the sensor. The fluid pressure pulse generator is coupled with the driveshaft. The sensor provides an indication of the amount of rotation of the motor and this information can be processed by the processing and motor control equipment to determine the position of the driveshaft and to control rotation of the driveshaft based on a predetermined rotational relationship between the driveshaft and the motor.

Abstract: An assembly for receiving telemetry signals from downhole equipment is located at a top end of a drill string above a drill rig floor. The assembly may be configured to receive multiple types of telemetry signals, for example, two or more of electromagnetic telemetry, mud pulse telemetry and drill string acoustic telemetry signals. The assembly may comprise a cap comprising a coupling and an end separated by an electrically insulating gap region. The end of the cap may be connected to a grounding system for the drill rig.

Abstract: An apparatus for transmitting electromagnetic (EM) telemetry data from a downhole location to surface comprising: an EM signal transmitter configured to generate positive and negative polarity EM pulses corresponding to a telemetry signal; and an electronics subassembly communicative with the EM signal transmitter and comprising a processor and a memory having encoded thereon program code executable by the processor to perform a method comprising encoding measurement data into an EM telemetry signal using a modulation scheme comprising mapping a symbol set to at least one positive polarity EM pulse and one negative polarity EM pulse; and sending a control signal to the EM signal transmitter to generate EM pulses corresponding to the EM telemetry signal.

Abstract: The present disclosure is directed at methods, systems, and techniques for managing batteries for use in a downhole drilling application. The system includes a power bus, pairs of battery terminals for connecting to batteries, switching circuitry that connects and disconnects the batteries to the power bus, data collection circuitry that obtains battery parameters obtained during system operation, and a controller that controls the switching circuitry and receives the battery parameters. A control line connects the controller to the switching circuitry and a data line connects the controller to the data collection circuitry, with the control and data lines being distinct such that control and data signals are not multiplexed with each other.

Abstract: A downhole system has a plurality of telemetry systems and a control system configured to obtain information from one or more sensors and transmit that information on one or more of the plurality of telemetry systems. The configuration of a controller may be changed so as to change which information is transmitted on a given telemetry system and how the information is to be transmitted on the given telemetry system.

Abstract: The present disclosure is directed at methods, systems, and techniques for managing batteries for use in a downhole drilling application. The system includes a power bus, pairs of battery terminals for connecting to batteries, switching circuitry that connects and disconnects the batteries to the power bus, data collection circuitry that obtains battery parameters obtained during system operation, and a controller that controls the switching circuitry and receives the battery parameters. A control line connects the controller to the switching circuitry and a data line connects the controller to the data collection circuitry, with the control and data lines being distinct such that control and data signals are not multiplexed with each other.

Abstract: The embodiments described herein generally relate to a method and apparatus for providing a back up system of Directional and Inclination (D&I) information to be gathered and transmitted in addition to primary D&I sensors currently employed in industry. A downhole probe assembly including primary sensors, back up sensors and a controller is disclosed. The primary sensors comprise primary accelerometers and primary magnetometers configured to gather information relating to each of orthogonal axes X, Y and Z. The back up sensors comprise back up accelerometers configured to gather information relating to each of orthogonal axes X, Y and Z, the back up accelerometers being solid state accelerometers. The controller is in electrical communication with the primary sensors and the back up sensors.

Abstract: The embodiments described herein generally relate to a fluid pressure pulse generating apparatus with a primary seal assembly, back up seal assembly and pressure compensation device. The pressure compensation device comprises a membrane support and a longitudinally extending membrane system. The membrane support has a longitudinally extending bore therethrough for receiving a drive-shaft of the fluid pressure pulse generating apparatus. The longitudinally extending membrane system comprising a longitudinally extending outer membrane sleeve and a longitudinally extending inner membrane sleeve with the inner membrane sleeve positioned inside the outer membrane sleeve.

Abstract: The embodiments described herein generally relate to a fluid pressure pulse generating apparatus with a primary seal assembly, back up seal assembly and pressure compensation device. The pressure compensation device comprises a membrane support and a longitudinally extending membrane system. The membrane support has a longitudinally extending bore therethrough for receiving a driveshaft of the fluid pressure pulse generating apparatus. The longitudinally extending membrane system comprising a longitudinally extending outer membrane sleeve and a longitudinally extending inner membrane sleeve with the inner membrane sleeve positioned inside the outer membrane sleeve. The membrane system is sealed to the membrane support to allow flexing of the membrane system in response to fluid pressure on either an inner longitudinal surface of the membrane system or an outer longitudinal surface of the membrane system and to prevent fluid on the inner longitudinal surface mixing with fluid on the outer longitudinal surface.

Abstract: A component mounting apparatus for holding a rigid component in a downhole bore or a downhole collar based application includes a first body including first and second parallel spaced apart component holders disposed in a first common plane and a first support connecting the component holders together. The first and second parallel spaced apart component holders are operable to receive and grip a rigid component between the first and second parallel spaced apart component holders. Various component mounting assemblies and configurations may be realized using the component mounting apparatus described. The component mounting apparatus and various mounting assemblies may be used to mount a printed circuit board in a cylindrical enclosure or to bular housing, for example.

Abstract: An insulating collar for a gap sub assembly for electromagnetic (EM) telemetry used in downhole drilling is disclosed. The gap sub assembly comprises a female member comprising a female mating section and a male member comprising a male mating section and a gap section. The male mating section is matingly received within the female mating section and electrically isolated therefrom. The insulating collar is positioned on the gap section. The collar is made up of a framework with a plurality of discrete bodies spaced about the framework and a portion of each of the discrete bodies protrudes above the framework. Either the framework or the discrete bodies are made of an electrical insulator material to electrically isolate one end of the collar from the other end of the collar. The collar therefore electrically isolates the male member from the female member and the male member, female member and insulating collar function as the “gap sub” for EM telemetry.

Abstract: An assembly for use in subsurface drilling includes a downhole probe supported by a locking mechanism with a bore of a drill string section. The probe comprises a first spider and a second spider at the uphole and downhole sections of the probe. The locking mechanism secures the probes in the bore against axial and rotational movement relative the drill string section.

Abstract: A method for modulating a downhole telemetry signal uses a fluid pressure pulse generator that generates pressure pulses of multiple pulse heights in a drilling fluid. The method comprises: converting measurement data into a bitstream comprising symbols of a selected symbol set; encoding the bitstream into a pressure pulse telemetry signal using a modulation technique that includes amplitude shift keying, wherein each symbol of the selected symbol set is assigned a pressure pulse having a unique amplitude; and generating pressure pulses in the drilling fluid corresponding to the telemetry signal. Alternatively, the method can comprise a modulation technique that includes amplitude shift keying and phase shift keying and wherein each symbol of the selected symbol set is assigned a pressure pulse having a unique combination of amplitude and phase.

Abstract: A pressure measurement apparatus for a downhole measurement-while-drilling tool comprises a feed through connector and a pressure transducer. The feed through connector comprises a body with opposing first and second ends, at least one electrical interconnection extending axially through the body and out of both ends, and a pressure transducer receptacle in the first end and a communications bore extending from the receptacle to the second end. The pressure transducer is seated in the receptacle such that a pressure at the first end can be measured, and comprises at least one electrical contact that extends from the pressure transducer through the communication bore and out of the second end. The pressure transducer can take pressure measurements for predicting wear of a primary seal in a motor subassembly of the tool, detect a pressure-related battery failure event, and control operation of a dual pulse height fluid pressure pulse generator.

Abstract: Adjustment of the angle of a bent sub or other steering feature in a drill string relative to a reference angle of a downhole sensor is facilitated by a rotatable coupling between the bend sub and the sensor. The rotatable coupling may be rotated to align the high side with a reference indicia and locked at the set angle. Calibration of the sensor is facilitated and opportunities for certain measurement errors are eliminated. An embodiment provides a locking mechanism comprising tapered locking fingers which are clamped against a surface by a tapered collar. Rows of ceramic balls retained in circumferential channels may be provided to permit rotation while carrying tensile and compressional forces.

Abstract: A method for using a downhole probe. The method comprises providing a probe, at least one vertical cross section of the probe having an area of at least pi inches squared. The method further comprises inserting the probe into a bore of a drill collar and passing a drilling fluid through the bore of drill collar at a flow velocity of less than 41 feet per second.

Abstract: An electromagnetic (EM) telemetry method comprises encoding downhole data into a single data stream; separating the single data stream into a plurality of separate data streams; converting each separate data stream into a corresponding separate waveform using a selected digital modulation technique wherein at least one of the frequency and phase of each waveform is assigned a unique value or unique non-overlapping range of values; combining each separate waveform into a combined waveform; and transmitting from a downhole location, an electromagnetic (EM) telemetry carrier wave comprising the combined waveform.

Abstract: Disclosed are downhole probes in which electrical interconnections between different modules are achieved without wiring harnesses. Modules may be coupled to one another and/or to bulkheads in the probe my couplings that provide substantially rigid couplings. The couplings may be configured to connect together only in one orientation. Electrical connectors may be fixed relative to components of the couplings so that the electrical connectors are automatically aligned for connection by the couplings.