Abstract: According to some embodiments, a tie-bolt support assembly is provided which includes a support spring for engagement with both the tie-bolt and a rotor assembly to maintain a load path between the tie-bolt and the rotor assembly while also allowing for axial movement of the tie-bolt.

Abstract: A ribbed composite shell includes an annular grid of relatively thick crack arresting ribs embedded in a relatively thin annular shell and relatively thin panels in thin annular shell between arresting ribs wherein each of panels are completely surrounded by a set of relatively thick adjoining ones of ribs. A shell forward flange may extend radially inwardly from thin annular shell. Arresting ribs may include radially stacked layers of strips between radially stacked annular layers of shell. Annular grid may include a rectangular grid pattern, a diamond grid pattern, or a hexagonal grid pattern. A nacelle inlet may have the ribbed composite shell within one or both of radially spaced apart composite inner and outer skins of an inner barrel. Nacelle inlet may be part of attached to a fan casing and axially disposed forward of fan blades circumscribed by the casing. The inlet may be on an engine nacelle.

Abstract: Active clearance control ejector systems and methods are disclosed. An example system may include an air ejector; an entrance pipe arranged to supply compressor bleed air to the air ejector; an inlet duct arranged to supply fan bypass air to the air ejector; and a supply pipe arranged to receive ejector outlet air from the air ejector and supply the ejector outlet air to an active clearance control system. The ejector outlet air may include a mixture of the compressor bleed air and the fan bypass air. The air ejector may include a venturi arranged to conduct the compressor bleed air therethrough, thereby drawing the fan bypass air into the air ejector.

Abstract: A vane includes a composite airfoil having one or more pockets and one or more spars received therein respectively. The spars extending radially away from a bridge of a vane mount supporting airfoil. The spars may be integrally formed with the bridge. The spars may be adhesively bonded to the composite airfoil within the pockets. A passage may extend between an airfoil base and an airfoil tip. A gas turbine engine annular fan frame includes an annular row of the composite outlet guide vanes extending radially between and connecting radially inner and outer rings of the fan frame.

Abstract: A vane includes a composite airfoil having one or more outer pockets and one or more outer spars received therein respectively. The outer spars extending radially inwardly from an outer bridge of the outer vane mount outwardly supporting airfoil. The spars may be integrally formed with the bridge and adhesively bonded to the composite airfoil within the pockets with a passage extending between an airfoil base and an airfoil tip. A metallic leading edge tip may be disposed along the leading edge of the composite airfoil. A gas turbine engine annular fan frame incorporates the vanes in an annular row of composite outlet guide vanes extending radially between and connecting radially inner and outer rings of the fan frame.

Abstract: A seal assembly for sealing a rotatable shaft in a gas turbine engine, wherein the shaft includes sections of greater shaft diameter located both forward and aft of the seal shaft coupling point is provided. The seal assembly includes a first semi-annular segment with a first end, a second end, and a plurality of seal teeth, where the first and second ends each include an overlap joint. The seal assembly also includes a second semi-annular segment with a first end, a second end, and a plurality of seal teeth, where the first and second ends each include an overlap joint. The first end of the second segment is coupled to the first end of the first segment, and the second end of the second segment is coupled to the second end of the first segment.

Abstract: A vane includes a composite airfoil having one or more pockets and one or more spars received therein respectively. The spars extending radially away from a bridge of a vane mount supporting airfoil. The spars may be integrally formed with the bridge. The spars may be adhesively bonded to the composite airfoil within the pockets. A passage may extend between an airfoil base and an airfoil tip. A gas turbine engine annular fan frame includes an annular row of the composite outlet guide vanes extending radially between and connecting radially inner and outer rings of the fan frame.

Abstract: A vane includes a composite airfoil having one or more outer pockets and one or more outer spars received therein respectively. The outer spars extending radially inwardly from an outer bridge of the outer vane mount outwardly supporting airfoil. The spars may be integrally formed with the bridge and adhesively bonded to the composite airfoil within the pockets with a passage extending between an airfoil base and an airfoil tip. A metallic leading edge tip may be disposed along the leading edge of the composite airfoil. A gas turbine engine annular fan frame incorporates the vanes in an annular row of composite outlet guide vanes extending radially between and connecting radially inner and outer rings of the fan frame.

Abstract: A method for fabricating a fan assembly is provided, wherein the method includes providing a rotor having a plurality of rotor blades. At least one rotor blade is fabricated from a frangible material. The method also includes coupling a casing substantially circumferentially about the rotor, and positioning the casing a distance from the plurality of rotor blades. The distance is selected to facilitate increasing an amount of initial resistance created between the casing and the plurality of rotor blades after a bladeout.

Abstract: A method of assembling a gas turbine engine includes providing at least one blade assembly. The method also includes forming at least one blade tip fuse within at least a portion of the at least one blade assembly. The method further includes coupling the at least one blade assembly into the gas turbine engine. The blade assembly includes an airfoil and a metal leading edge (MLE) coupled to at least a portion of the airfoil. The MLE includes the at least one blade tip fuse.

Abstract: A fan blade including a plurality of fiber composite layers and at least one high elongation fiber composite strip joining one of the fiber composite layers at a joint. A method of making a fan blade includes joining a plurality of fiber composite layers and joining at least one high elongation fiber composite strip to one of the plurality of fiber composite layers. An end of the high elongation fiber composite strip meets an end of the fiber composite layer at a joint.

Abstract: A method of assembling a gas turbine engine includes providing at least one blade assembly. The method also includes forming at least one blade tip fuse within at least a portion of the at least one blade assembly. The method further includes coupling the at least one blade assembly into the gas turbine engine. The blade assembly includes an airfoil and a metal leading edge (MLE) coupled to at least a portion of the airfoil. The MLE includes the at least one blade tip fuse.

Abstract: A method for fabricating a fan assembly is provided, wherein the method includes providing a rotor having a plurality of rotor blades. At least one rotor blade is fabricated from a frangible material. The method also includes coupling a casing substantially circumferentially about the rotor, and positioning the casing a distance from the plurality of rotor blades. The distance is selected to facilitate increasing an amount of initial resistance created between the casing and the plurality of rotor blades after a bladeout.

Abstract: A method facilitates fabricating a gas turbine engine. The method comprises coupling an engine casing circumferentially around a gas turbine engine. The method also comprises coupling an engine containment wrap to the gas turbine engine, such that the containment wrap circumscribes at least a portion of the gas turbine engine casing, wherein the containment wrap includes a plurality of layers coupled together such that a first layer is formed from at least three sheets coupled together such that the first sheet fibers are oriented substantially in a first direction, such that the second sheet fibers are oriented in a second direction that is offset approximately forty-five degrees from the first sheet, and such that the third sheet fibers are oriented substantially parallel to the first direction, and wherein the plurality of first sheet fibers are aligned substantially axially with the respect to the turbine engine.

Abstract: An article made of a metallic material and comprising a body and a body end portion integral with the body, includes a band of the metallic material at the end portion substantially through the entire end portion, the band being under a compressive stress greater than the body. An example of the article is a turbine engine balding member in which the body is the airfoil of the member and the band is disposed at the radially outer tip portion of the airfoil. One method for providing the band includes performing roller deformation on the end portion until a desired amount of compressive stress is developed in the band substantially through the entire end portion.

Abstract: An article made of a metallic material and comprising a body and a body end portion integral with the body, includes a band of the metallic material at the end portion substantially through the entire end portion, the band being under a compressive stress greater than the body. An example of the article is a turbine engine blading member in which the body is the airfoil of the member and the band is disposed at the radially outer tip portion of the airfoil. One method for providing the band includes performing roller deformation on the end portion until a desired amount of compressive stress is developed in the band substantially through the entire end portion.

Abstract: An article made of a metallic material and comprising a body and a body end portion integral with the body, includes a band of the metallic material at the end portion substantially through the entire end portion, the band being under a compressive stress greater than the body. An example of the article is a turbine engine blading member in which the body is the airfoil of the member and the band is disposed at the radially outer tip portion of the airfoil. One method for providing the band includes performing roller deformation on the end portion until a desired amount of compressive stress is developed in the band substantially through the entire end portion.

Abstract: A counterrotatable booster compressor assembly for a gas turbine engine having a counterrotatable fan section with a first fan blade row connected to a first drive shaft and a second fan blade row axially spaced from the first fan blade row and connected to a second drive shaft. The counterrotatable booster compressor assembly includes a first compressor blade row connected to the first drive shaft, a plurality of fan shaft extensions connected to the second drive shaft for driving the second fan blade row, and at least one compressor blade integral with each fan shaft extension so as to form a second compressor blade row interdigitated with the first compressor blade row.

Abstract: A counterrotatable booster compressor assembly for a gas turbine engine having a counterrotatable fan section with a first fan blade row connected to a first drive shaft and a second fan blade row axially spaced from the first fan blade row and connected to a second drive shaft. The counterrotatable booster compressor assembly includes a first compressor blade row connected to the first drive shaft, a plurality of fan shaft extensions connected to the second drive shaft for driving the second fan blade row, and at least one compressor blade integral with each fan shaft extension so as to form a second compressor blade row interdigitated with the first compressor blade row.

Abstract: An airfoil for a gas turbine engine includes a leading edge, a trailing edge, a tip plate, a first sidewall, and a second sidewall. The first sidewall extends in radial span between an airfoil root and the tip plate. Furthermore, the first sidewall defines a pressure side of the airfoil. The second sidewall is connected to the first sidewall at the leading and trailing edges, and extends in radial span between the airfoil root and the tip plate. The second sidewall defines a suction side of the airfoil. The tip plate includes at least one groove that extends substantially between the first and second sidewalls.