Patents by Inventor Dennis O'Rear

Dennis O'Rear has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20060049080
    Abstract: A stable distillate fuel blend useful as a fuel or as a blending component of a fuel that is suitable for use in an internal combustion engine, said fuel blend prepared from at least one highly paraffinic distillate fuel component and at least one highly aromatic petroleum-derived distillate fuel component and a process for preparing same involving the blending of at least two components having antagonistic properties with respect to one another.
    Type: Application
    Filed: June 25, 2004
    Publication date: March 9, 2006
    Applicant: Chevron U.S.A. Inc.
    Inventors: John Bacha, Dennis O'Rear
  • Publication number: 20060009663
    Abstract: A process for reducing the metal corrosion of a hydrocarbonaceous liquid which causes corrosion as measured by NACE Standard TM0172-2001, said process comprising blending with the hydrocarbonaceous liquid at least 0.1 weight percent of an acidic Fischer-Tropsch product in sufficient proportion to produce a hydrocarbonaceous blend displaying reduced metal corrosion as measured by NACE Standard TM0172-2001 when compared to the hydrocarbonaceous liquid and a hydrocarbonaceous blend prepared by the process.
    Type: Application
    Filed: July 7, 2004
    Publication date: January 12, 2006
    Inventors: Dennis O'Rear, Greg Hemighaus, Gunther Dieckmann
  • Publication number: 20060006102
    Abstract: A process for removing aluminum contaminants from the product of a Fischer-Tropsch synthesis reaction wherein said contaminants comprise at least 1 ppm of aluminum expressed as elemental metal in aluminum-containing contaminants having an effective diameter of less than 1 micron, said process comprising the steps of (a) collecting the contaminated Fischer-Tropsch product from the Fischer-Tropsch reactor; (b) forming a mixture comprising the contaminated Fischer-Tropsch product, at least an equal molar amount of a dicarboxylic acid containing from 2 to about 8 carbon atoms based upon the amount of aluminum present, and sufficient water for the dicarboxylic acid to form hydrogen ions; (c) maintaining the mixture under pre-selected conditions for a time sufficient for the aluminum contaminant and the dicarboxylic acid to form an aluminum containing precipitate having an effective diameter of greater than about 1 micron; (d) passing the mixture of step (c) through a particulate removal zone capable of removing su
    Type: Application
    Filed: July 7, 2004
    Publication date: January 12, 2006
    Inventors: Alexander Kuperman, Lucy Bull, Dennis O'Rear, Donald Kuehne
  • Publication number: 20050145540
    Abstract: The invention provides distillate fuel blend components with improved seal swell and lubricity properties obtained from Fischer Tropsch products. The blends contain a highly paraffinic distillate fuel component and distillate-boiling alkylcycloparaffins and/or distillate-boiling alkylaromatics. The invention further provides processes for obtaining such blends using the products of Fischer Tropsch processes. Finally, the invention provides methods for improving seal swell and lubricity properties for distillate fuels.
    Type: Application
    Filed: February 15, 2005
    Publication date: July 7, 2005
    Applicant: Chevron U.S.A. Inc.
    Inventor: Dennis O'Rear
  • Publication number: 20050113465
    Abstract: CO2 emissions from Fischer-Tropsch facilities are controlled by using multiple reactors. A process for the conversion of syngas using multiple Fischer-Tropsch reactors comprises reacting at least a portion of a first syngas in a first Fischer-Tropsch reactor to form a first hydrocarbonaceous product and a second syngas. The second syngas is mixed with a H2-containing stream to form an adjusted syngas. At least a portion of the adjusted syngas is reacted in a second Fischer-Tropsch reactor to form a second hydrocarbonaceous product and a third syngas. At least a portion of the first and second hydrocarbonaceous products are blended to obtain a blended hydrocarbonaceous product.
    Type: Application
    Filed: November 25, 2003
    Publication date: May 26, 2005
    Applicant: CHEVRON U.S.A. INC.
    Inventors: Dennis O'Rear, Charles Kibby
  • Publication number: 20050113464
    Abstract: CO2 emissions from Gas-to-Liquids (GTL) facilities such as, for example, Fischer-Tropsch facilities, are minimized by using recovered hydrogen as a fuel in at least one furnace in the GTL facility. A process for manufacturing hydrocarbonaceous products from a methane-containing feedstock in a GTL facility comprising at least one furnace generating reduced CO2 emissions comprises forming syngas from a methane-containing feedstock by means of a partial oxidation reaction. A hydrogen rich fuel is used in at least one furnace in the GTL facility to reduce CO2 emissions generated by the facility.
    Type: Application
    Filed: November 25, 2003
    Publication date: May 26, 2005
    Applicant: CHEVRON U.S.A. INC.
    Inventors: Dennis O'Rear, Nicholas Brancaccio
  • Publication number: 20050113463
    Abstract: CO2 emissions from syngas conversion processes are reduced by use of a multi-stage Fischer-Tropsch reaction system. A process for the conversion of syngas using a Fischer-Tropsch reactor comprises forming a first syngas and reacting at least a portion of the first syngas in a Fischer-Tropsch reactor to form a first hydrocarbonaceous product and a second syngas. The second syngas is mixed with a hydrogen-containing stream to provide an adjusted syngas, at least a portion of which is reacted in a dual functional syngas conversion reactor to form a second hydrocarbonaceous product and a third syngas comprising a reduced amount of CO2 than was present in the adjusted syngas.
    Type: Application
    Filed: November 25, 2003
    Publication date: May 26, 2005
    Applicant: CHEVRON U.S.A. INC.
    Inventors: Dennis O'Rear, Charles Kibby
  • Publication number: 20050077209
    Abstract: This invention relates to processes of producing lubricant base oils comprising paraffinic hydrocarbon components that have optimized branching. The lubricant base oils comprising paraffinic hydrocarbon components with optimized branching have low amounts of branching with the branching concentrated toward the center of the lubricant base oil molecules. The lubricant base oils comprising paraffinic hydrocarbon components with optimized branching have low pour points and extremely high viscosity indexes. The invention further relates to processes of producing commercial lubricants comprising the lubricant base oils comprising paraffinic hydrocarbon components with optimized branching from waxy feeds.
    Type: Application
    Filed: October 14, 2003
    Publication date: April 14, 2005
    Inventors: Stephen Miller, Dennis O'Rear, John Rosenbaum
  • Publication number: 20050077208
    Abstract: The present invention relates to lubricant base oils comprising paraffinic hydrocarbon components having optimized branching. These lubricant base oils comprising paraffinic hydrocarbon components with optimized branching have low amounts of branching overall with the branching concentrated toward the center of the lubricant base oil molecules. The present invention also relates to processes of producing these lubricant base oils from waxy feeds and commercial finished lubricants comprising these lubricant base oils.
    Type: Application
    Filed: October 14, 2003
    Publication date: April 14, 2005
    Inventors: Stephen Miller, Dennis O'Rear, John Rosenbaum
  • Publication number: 20050043417
    Abstract: Provided is a process for converting CO2-rich natural gas into liquid fuel. The process includes introducing a CO2-rich natural gas feed stream into a synthesis gas formation reactor and then forming a synthesis gas. At least a portion of the synthesis gas is then introduced into a Fischer-Tropsch reactor. A Fischer-Tropsch process is conducted generating a Fischer-Tropsch product. A naphtha is separated from the Fischer-Tropsch product and introduced into a naphtha reformer. Hydrogen by-product is generated by reforming the naphtha to obtain a C6-C10 product having a hydrogen to carbon ratio less than about 2.0. At least a portion of the hydrogen by-product is recirculated and mixed with the CO2-rich natural gas feed stream.
    Type: Application
    Filed: September 27, 2004
    Publication date: February 24, 2005
    Applicant: Chevron U.S.A. Inc.
    Inventor: Dennis O'Rear
  • Publication number: 20050039385
    Abstract: Olefins and alcohols present in Fischer-Tropsch light naphthas are converted to dialkyl ethers of the formula: R—O—R? where R and R? are each primarily non-tertiary alkyl groups of more than four carbon atoms, via hydration of the olefins to alcohols followed by dehydration of the alcohols. Ethers may also form by direct reaction of olefins and alcohols. The ethers are separated from the remaining paraffins in the naphtha by distillation and added in an amount of 1-25 wt. % to paraffinic mid-distillate fuel components obtained by hydrotreating a Fischer-Tropsch product. The properties of the distillate fuel components such as lubricity and seal swell are improved by the dialkyl ethers. The removal of olefins and alcohols from the naphthas reduces refining and lead to a more salable product.
    Type: Application
    Filed: September 13, 2004
    Publication date: February 24, 2005
    Applicant: Chevron U.S.A. Inc.
    Inventors: Dennis O'Rear, Thomas Harris, Cong-Yan Chen
  • Publication number: 20050004411
    Abstract: Provided is a process for converting methane at a remote natural gas site into ethylene and other products. Methane is converted into syngas which is converted into a low-sulfur liquid hydrocarbon mixture containing less than 1 ppm sulfur via Fischer-Tropsch (FT) syntheses. The low-sulfur Fischer-Tropsch liquids are transferred from the remote site to an existing facility where a sulfur-containing compound or a sulfur-containing hydrocarbon mixture is added to avoid coking problems. The resultant blend of hydrocarbons which has a sulfur content of at least 1 ppm, is fed to a naphtha cracking unit and ethylene recovered.
    Type: Application
    Filed: July 27, 2004
    Publication date: January 6, 2005
    Applicant: Chevron U.S.A. Inc.
    Inventors: Dennis O'Rear, Gunther Dieckmann
  • Patent number: 6562230
    Abstract: A process for preparing hydrocarbons in the lube base oil range, lube base oils and lube oil compositions from a fraction with an average molecular weight above a target molecular weight and a fraction with an average molecular weight below a target molecular weight via molecular averaging is described. The fractions can be obtained, for example, from Fischer-Tropsch reactions, and/or obtained from the distillation of crude oil. Molecular averaging converts the fractions to a product with a desired molecular weight, for use in preparing a lube oil composition. The product can optionally be isomerized to lower the pour point, and also can be blended with suitable additives for use as a lube oil composition.
    Type: Grant
    Filed: December 22, 1999
    Date of Patent: May 13, 2003
    Inventors: Dennis O'Rear, Russell R. Krug