Patents by Inventor Dimitris Katsoulis

Dimitris Katsoulis has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230302491
    Abstract: This disclosure relates to a method for the in-situ encapsulation and/or insulation of piping using silicone-based compositions such as liquid silicone rubber materials and/or silicone foams. The method is useful for encapsulation and/or insulation of underground piping, particularly underground piping carrying high temperature (e.g., >120° C.) fluids, such as steam. The in-situ encapsulation and/or insulation may be done by inserting a hose into a pipe cavity so that a first end of the hose is remotely positioned next to the pipe and a second end of the hose is attached to a pumping system. A silicone composition is pumped through the hose and into the cavity surrounding from the remote first end of the tubing at a first predefined rate, and the hose is gradually withdrawn from the cavity at a second predefined rate. The silicone material is allowed to cure and become rigid, thereby encapsulating and/or insulating the pipe.
    Type: Application
    Filed: February 18, 2021
    Publication date: September 28, 2023
    Inventors: Timothy MORLEY, Kshitish PATANKAR, Bradley W. TUFT, Thomas J. PARSONS, David SHAWL, Kaila M. MATTSON, Veronika IRKHA, Torrey CLARK, Dimitris KATSOULIS, Mark F. SONNENSCHEIN
  • Patent number: 11319335
    Abstract: A method for preparing a hydrocarbylhydrocarbyloxysilane of formula RaHpSi(OR)(4-a-b), where each R is independently a hydrocarbyl group and subscript a is 1 to 4 and subscript b is 1 to 2 is disclosed. The method includes heating ingredients including a hydrocarbyl carbonate and a source of silicon and catalyst. The method can be used to make dimethyldimethoxysilane.
    Type: Grant
    Filed: August 21, 2019
    Date of Patent: May 3, 2022
    Assignee: Dow Silicones Corporation
    Inventors: Dimitris Katsoulis, John Roberts
  • Patent number: 11168098
    Abstract: A method is useful for preparing alkylalkoxysilanes, such as alkylalkoxysilanes, particularly dimethyldimethoxysilane. The method includes heating at a temperature of 150° C. to 400° C., ingredients including an alkyl ether and carbon dioxide, and a source of silicon and catalyst. The carbon dioxide eliminates the need to add halogenated compounds during the method.
    Type: Grant
    Filed: August 21, 2019
    Date of Patent: November 9, 2021
    Assignee: Dow Silicones Corporation
    Inventors: John Roberts, Vladimir Pushkarev, Dimitris Katsoulis
  • Publication number: 20210292346
    Abstract: A method is useful for preparing alkylalkoxysilanes, such as alkylalkoxysilanes, particularly dimethyldimethoxysilane. The method includes heating at a temperature of 150° C. to 400° C., ingredients including an alkyl ether and carbon dioxide, and a source of silicon and catalyst. The carbon dioxide eliminates the need to add halogenated compounds during the method.
    Type: Application
    Filed: August 21, 2019
    Publication date: September 23, 2021
    Inventors: John Roberts, Vladimir Pushkarev, Dimitris Katsoulis
  • Publication number: 20210277033
    Abstract: A method for preparing a hydrocarbylhydrocarbyloxysilane of formula RaHpSi(OR)(4-a-b), where each R is independently a hydrocarbyl group and subscript a is 1 to 4 and subscript b is 1 to 2 is disclosed. The method includes heating ingredients including a hydrocarbyl carbonate and a source of silicon and catalyst. The method can be used to make dimethyldimethoxysilane.
    Type: Application
    Filed: August 21, 2019
    Publication date: September 9, 2021
    Inventors: Dimitris Katsoulis, John Roberts
  • Publication number: 20200123181
    Abstract: Claimed is a method involving dehydrogenative silylation of aromatic compounds under Rh-catalysis to give an arylalkoxysilane. The method includes the steps of: 1) combining conditions appropriate to form the arylalkoxysilane, starting materials including A) an alkoxysilane having at least one silicon bonded hydrogen atom per molecule; (I) B) an aromatic compound having a carbon-hydrogen bond; and C) a rhodium bisphospholane catalyst. Additional starting materials such as D) a hydrogen acceptor and/or E) a solvent may be added during step 1). The method may further include 2) recovering the arylalkoxysilane. In a preferred embodiment the Rhodium bisphospholane catalyst is of type (II).
    Type: Application
    Filed: March 23, 2018
    Publication date: April 23, 2020
    Inventors: Jongwook Choi, Dimitris Katsoulis, Kangsang Lee
  • Patent number: 10081643
    Abstract: A method for preparing a reaction product including an aryl-functional silane includes sequential steps (1) and (2). Step (1) is contacting, under silicon deposition conditions, (A) an ingredient including (I) a halosilane such as silicon tetrahalide and optionally (II) hydrogen (H2); and (B) a metal combination comprising copper (Cu) and at least one other metal, where the at least one other metal is selected from the group consisting of gold (Au), cobalt (Co), chromium (Cr), iron (Fe), magnesium (Mg), manganese (Mn), nickel (Ni), palladium (Pd), and silver (Ag); thereby forming a silicon alloy catalyst comprising Si, Cu and the at least one other metal. Step (2) is contacting the silicon alloy catalyst and (C) a reactant including an aryl halide under silicon etching conditions.
    Type: Grant
    Filed: November 6, 2015
    Date of Patent: September 25, 2018
    Assignee: Dow Silicones Corporation
    Inventors: Dimitris Katsoulis, Matthew J. McLaughlin, Robert Morgan, Wendy Sparschu
  • Publication number: 20180094005
    Abstract: A method is useful for forming a product including a cyclic siloxane compound. The method includes combining an organodihalosilane and a transition metal on cerium (IV) oxide catalyst, in a reactor at a temperature of to form the product.
    Type: Application
    Filed: April 1, 2016
    Publication date: April 5, 2018
    Inventors: Dimitris Katsoulis, Robert Thomas Larsen, Matthew J Mclaughlin, Vladimir Pushkarev
  • Patent number: 9920079
    Abstract: A process for preparing a reaction product including a halosilane includes: contacting an unsaturated hydrocarbyl halide and a ternary intermetallic compound at a temperature of 300° C. to 700° C. to form the reaction product. The ternary intermetallic compound includes copper, silicon and a transition metal. The halosilane in the reaction product has formula R1mR2n—HoSiX(4?m?n?o)> where each R1 is independently a saturated monovalent hydrocarbyl group, each R2 is independently an unsaturated monovalent hydrocarbyl group; each X is independently a halogen atom; subscript m is 1, 2, or 3; subscript n is 0, 1, or 2; subscript o is 0, 1, or 2; and a quantity (m+n+o) is 1, 2, or 3. At least a portion of the unsaturated hydrocarbyl groups in the unsaturated hydrocarbyl halide are converted to saturated hydrocarbyl groups (R1) in the halosilane.
    Type: Grant
    Filed: November 6, 2015
    Date of Patent: March 20, 2018
    Assignee: Dow Corning Corporation
    Inventors: Dimitris Katsoulis, John Roberts
  • Publication number: 20180021747
    Abstract: A method is useful for maintaining a uniformly fluidized bed in a fluidized bed apparatus. The method includes the steps of charging a mixture of particles including copper silicide particles and fluidization additive particles into the fluidized bed apparatus, and uniformly fluidizing the particles at a temperature of at least 400° C. in the fluidized bed apparatus.
    Type: Application
    Filed: March 15, 2016
    Publication date: January 25, 2018
    Applicant: Dow Corning Corporation
    Inventors: Mark Berglund, Aaron Coppernoll, Patrick James Harder, Dimitris Katsoulis, Vladimir Pushkarev
  • Publication number: 20170275308
    Abstract: A process for preparing a reaction product including a halosilane includes: contacting an unsaturated hydrocarbyl halide and a ternary intermetallic compound at a temperature of 300° C. to 700° C. to form the reaction product. The ternary intermetallic compound includes copper, silicon and a transition metal. The halosilane in the reaction product has formula R1mR2n—HoSiX(4-m-n-o)> where each R1 is independently a saturated monovalent hydrocarbyl group, each R2 is independently an unsaturated monovalent hydrocarbyl group; each X is independently a halogen atom; subscript m is 1, 2, or 3; subscript n is 0, 1, or 2; subscript o is 0, 1, or 2; and a quantity (m+n+o) is 1, 2, or 3. At least a portion of the unsaturated hydrocarbyl groups in the unsaturated by drocarbyl halide are converted to saturated hydrocarbyl groups (R1) in the halosilane.
    Type: Application
    Filed: November 6, 2015
    Publication date: September 28, 2017
    Inventors: Dimitris Katsoulis, John Roberts
  • Publication number: 20170275306
    Abstract: A method for preparing a reaction product including an aryl-functional silane includes sequential steps (1) and (2). Step (1) is contacting, under silicon deposition conditions, (A) an ingredient including (I) a halosilane such as silicon tetrahalide and optionally (II) hydrogen (H2); and (B) a metal combination comprising copper (Cu) and at least one other metal, where the at least one other metal is selected from the group consisting of gold (Au), cobalt (Co), chromium (Cr), iron (Fe), magnesium (Mg), manganese (Mn), nickel (Ni), palladium (Pd), and silver (Ag); thereby forming a silicon alloy catalyst comprising Si, Cu and the at least one other metal. Step (2) is contacting the silicon alloy catalyst and (C) a reactant including an aryl halide under silicon etching conditions.
    Type: Application
    Filed: November 6, 2015
    Publication date: September 28, 2017
    Inventors: Dimitris KATSOULIS, Matthew J. MCLAUGHLIN, Robert MORGAN, Wendy SPARSCHU
  • Patent number: 9469909
    Abstract: An electrolytic process may be used to generate reactive metal silicides with Group 1 metals of the periodic table and/or Group 2 metals of the periodic table, and/or aluminum. Exemplary reactive metal silicides include magnesium silicide (Mg2Si).
    Type: Grant
    Filed: June 26, 2013
    Date of Patent: October 18, 2016
    Assignee: Dow Corning Corporation
    Inventors: Dimitris Katsoulis, Robert Larsen, Robert Morgan
  • Patent number: 9296765
    Abstract: The application relates to a method for preparing organohalosilanes in a two-step process: Steps (i) contacting a copper catalyst with hydrogen gas and halogenated silanes forming a silicon-containing copper catalyst; and Step (ii) contacting said silicon-containing copper catalyst with an organohalide to form the organohalosilane.
    Type: Grant
    Filed: August 13, 2013
    Date of Patent: March 29, 2016
    Assignee: Dow Corning Corporation
    Inventors: Aaron Coppernoll, Catharine Horner, Krishna Janmanchi, Dimitris Katsoulis, Robert Larsen
  • Publication number: 20150191832
    Abstract: An electrolytic process may be used to generate reactive metal silicides with Group 1 metals of the periodic table and/or Group 2 metals of the periodic table, and/or aluminum. Exemplary reactive metal silicides include magnesium silicide (Mg2Si).
    Type: Application
    Filed: June 26, 2013
    Publication date: July 9, 2015
    Inventors: Dimitris Katsoulis, Robert Larsen, Robert Morgan
  • Patent number: 9073951
    Abstract: A method of preparing organohalosilanes comprising combining an organohalide having the formula RX (I), wherein R is a hydrocarbyl group having 1 to 10 carbon atoms and X is fluoro, chloro, bromo, or iodo, with a contact mass comprising at least 2% (w/w) of a palladium suicide of the formula PdxSiy (II), wherein x is an integer from 1 to 5 and y is 1 to 8, or a platinum suicide of formula PtzSi (III), wherein z is 1 or 2, in a reactor at a temperature from 250 to 700° C. to form an organohalosilane.
    Type: Grant
    Filed: January 24, 2011
    Date of Patent: July 7, 2015
    Assignee: Dow Corning Corporation
    Inventors: Kurt E. Anderson, Aswini K. Dash, Charles Alan Hall, Dimitris Katsoulis, Robert Thomas Larsen, Matthew J. McLaughlin, Jonathan David Wineland
  • Publication number: 20150158890
    Abstract: The application relates to a method for preparing organohalosilanes in a two-step process: Steps (i) contacting a copper catalyst with hydrogen gas and halogenated silanes forming a silicon-containing copper catalyst; and Step (ii) contacting said silicon-containing copper catalyst with an organohalide to form the organohalosilane.
    Type: Application
    Filed: August 13, 2013
    Publication date: June 11, 2015
    Applicant: Dowing Corning Corporation
    Inventors: Aaron Coppernoll, Catharine Horner, Krishna Janmanchi, Dimitris Katsoulis, Robert Larsen
  • Publication number: 20150045571
    Abstract: Claimed is a method for making an organofunctional compound of formula RbMcXd comprising the following steps: (i) contacting a transition metal catalyst with a mixture including hydrogen gas and a halide of formula MXa to form a M-containing transition metal catalyst; (ii) contacting the M-containing transition metal catalyst with an organohalide to form the organofunctional compound of formula R McXd. In the above formulae, M is an element selected from antimony, arsenic, bismuth, boron, cadmium, gallium, germanium, indium, lead, mercury, phosphorus, selenium, sulfur, tellurium, and tin. X is a halogen atom or a hydrogen atom. Subscripts have values matching the valences. R is a monovalent organic group. Examples of species of the organofunctional compound prepared according to the method described above include dimethyldichlorogermane (i.e.
    Type: Application
    Filed: February 15, 2013
    Publication date: February 12, 2015
    Inventors: Dimitris Katsoulis, Robert Larsen
  • Publication number: 20150011789
    Abstract: Palladium intermetallic compounds, such as palladium silicides, e.g., PdSi and/or Pd2Si, can be selectively prepared in a two step process including the steps of (1) vacuum impregnating silicon with a metal halide comprising a palladium halide, and (2) ball milling the product of step (1). A method of preparing organohalosilanes may be performed combining an organohalide having the formula RX, where R is a hydrocarbyl group having 1 to 10 carbon atoms and X is a halogen atom, with a contact mass comprising at least 2% of the palladium intermetallic compound.
    Type: Application
    Filed: March 7, 2013
    Publication date: January 8, 2015
    Applicant: Dow Corning Corporation
    Inventors: Aswini Dash, Dimitris Katsoulis
  • Patent number: RE46657
    Abstract: A method of making a trihalosilane comprising contacting an organotrihalosilane according to the formula RS1X3 (I), wherein R is C1-C10 hydrocarbyl and each X independently is halo, with hydrogen, wherein the mole ratio of the organotrihalosilane to hydrogen is from 0.009:1 to 1:2300, in the presence of a catalyst comprising a metal selected from (i) Re, (ii) a mixture comprising Re and at least one element selected from Pd, Ru, Mn, Cu, and Rh, (iii) a mixture comprising Ir and at least one element selected from Pd and Rh, (iv) Mn, (v) a mixture comprising Mn and Rh, (vi) Ag, (vii) Mg, and (viii) Rh at from 300 to 800° C. to form a trihalosilane.
    Type: Grant
    Filed: May 13, 2015
    Date of Patent: January 2, 2018
    Assignee: Dow Corning Corporation
    Inventors: Stephanie Berger, Dimitris Katsoulis, Robert Thomas Larsen, Matthew J. McLaughlin, Unnikrishnan R. Pillai, Jonathan David Wineland