Abstract: An x-ray tube includes an electron emitter and a cathode cup having a recess that holds the electron emitter. The recess has a bottom surface, and a shield is positioned in the recess between the electron emitter and the bottom surface. The shield is configured to receive deposited sublimated emitter material and to maintain the sublimated emitter material away from the electron emitter.

Abstract: An x-ray tube includes an electron emitter and a cathode cup having a recess that holds the electron emitter. The recess has a bottom surface, and a shield is positioned in the recess between the electron emitter and the bottom surface. The shield is configured to receive deposited sublimated emitter material and to maintain the sublimated emitter material away from the electron emitter.

Abstract: An emitter for a cathode of an X-ray tube is provided that includes a shaped emitting surface. The emitting surface is shaped in a suitable process in order to enable the emitting surface to focus electron beams emitted from the emitting surface on a focal spot on a target of less than 1.0 mm without the need for any additional focusing elements in the X-ray tube.

Abstract: A structure and associated process for joining dissimilar materials to form various components of an x-ray tube is illustrated that utilizes one or more intermediate or interfacial filler material members positioned between the primary welding or mating surfaces of the base material components to be joined. The use of the interfacial or intermediate filler material preserves the multiple benefits of friction welding, as well as enabling the joining of highly dissimilar material components, decreasing the required joining temperature, and providing increased microstructural control of the resulting weld or joint.

Abstract: A fastening assembly includes a fastener having a head with an underside and an elongated shaft extending therefrom. The fastener constructed of at least one of a refractory metal and a superalloy. A washer includes a body with an upper surface and an opposing lower surface which defines opening portion for receiving the elongated shaft of the fastener therethrough. The upper surface of the washer forms diffusion bonds with the underside of the head of the fastener when the washer and the fastener are held in contact at temperatures in excess of 500° C.

Abstract: The present disclosure is directed towards the prevention of high voltage instabilities within X-ray tubes. For example, in one embodiment, an X-ray tube is provided. The X-ray tube generally includes a stationary member, and a rotary member configured to rotate with respect to the stationary member during operation of the X-ray tube. The X-ray tube also includes a liquid metal bearing material disposed in a space between the shaft and the sleeve, a seal disposed adjacent to the space to seal the liquid metal bearing material in the space, and an enhanced surface area material disposed on a side of the seal axially opposite the space and configured to trap within the enhanced surface area material liquid metal bearing material that escapes the seal.

Abstract: An x-ray tube includes a frame enclosing a high vacuum, a cathode positioned within the enclosure, and a target assembly. The target assembly includes a target cap, a focal track material positioned on the target cap to receive electrons from the cathode, and a foam material positioned within a cavity of the target cap and positioned proximate the focal track. The x-ray tube also includes a bearing assembly attached to the frame and configured to support the target assembly.

Abstract: A structure and associated process for joining dissimilar materials to form various components of an x-ray tube is illustrated that utilizes one or more intermediate or interfacial filler material members positioned between the primary welding or mating surfaces of the base material components to be joined. The use of the interfacial or intermediate filler material preserves the multiple benefits of friction welding, as well as enabling the joining of highly dissimilar material components, decreasing the required joining temperature, and providing increased microstructural control of the resulting well or joint.

Abstract: An emitter for a cathode of an X-ray tube is provided that includes a shaped emitting surface. The emitting surface is shaped in a suitable process in order to enable the emitting surface to focus electron beams emitted from the emitting surface on a focal spot on a target of less than 1.0 mm without the need for any additional focusing elements in the X-ray tube.

Abstract: A system for applying a target track material to an x-ray tube target includes a controller configured to direct a beam of energy toward an x-ray tube target, and direct a solid stock material toward the beam of energy to cause the solid stock material to melt and deposit as a melted material on the x-ray tube target.

Abstract: A fastening assembly includes a fastener having a head with an underside and an elongated shaft extending therefrom. The fastener constructed of at least one of a refractory metal and a superalloy. A washer includes a body with an upper surface and an opposing lower surface which defines opening portion for receiving the elongated shaft of the fastener therethrough. The upper surface of the washer forms diffusion bonds with the underside of the head of the fastener when the washer and the fastener are held in contact at temperatures in excess of 500° C.

Abstract: The present disclosure is directed towards the prevention of high voltage instabilities within X-ray tubes. For example, in one embodiment, an X-ray tube is provided. The X-ray tube generally includes a stationary member, and a rotary member configured to rotate with respect to the stationary member during operation of the X-ray tube. The X-ray tube also includes a liquid metal bearing material disposed in a space between the shaft and the sleeve, a seal disposed adjacent to the space to seal the liquid metal bearing material in the space, and an enhanced surface area material disposed on a side of the seal axially opposite the space and configured to trap within the enhanced surface area material liquid metal bearing material that escapes the seal.

Abstract: An x-ray tube includes a frame enclosing a high vacuum, a cathode positioned within the enclosure, a bearing assembly a stationary component comprised of a first base substrate, the first base substrate having a first surface, a rotatable component comprised of a second base substrate, the second base substrate having a second surface, wherein the rotatable component is positioned proximate the stationary component such that a gap is formed between the first surface and the second surface, a liquid metal positioned within the gap, and an antiwetting coating attached to at least one of the first surface and the second surface, the coating includes titanium nitride attached to the at least one of the first surface and the second surface, and an oxide of titanium attached to the titanium nitride.

Abstract: The present disclosure is directed towards the prevention of high voltage instabilities within X-ray tubes. For example, in one embodiment, an X-ray tube is provided. The X-ray tube generally includes a stationary member, and a rotary member configured to rotate with respect to the stationary member during operation of the X-ray tube. The X-ray tube also includes a liquid metal bearing material disposed in a space between the shaft and the sleeve, a seal disposed adjacent to the space to seal the liquid metal bearing material in the space, and an enhanced surface area material disposed on a side of the seal axially opposite the space and configured to trap within the enhanced surface area material liquid metal bearing material that escapes the seal.

Abstract: A system for applying a target track material to an x-ray tube target includes a controller configured to direct a beam of energy toward an x-ray tube target, and direct a solid stock material toward the beam of energy to cause the solid stock material to melt and deposit as a melted material on the x-ray tube target.

Abstract: The embodiments disclosed herein relate to the thermal regulation of components within an X-ray tube, and more specifically to heat transfer between the anode and the rotary mechanism to which the anode is attached. For example, in one embodiment, an X-ray tube is provided. The X-ray tube generally includes a fixed shaft, a rotating bearing sleeve disposed about the fixed shaft and configured to rotate with respect to the fixed shaft via a rotary bearing, an electron beam target disposed about the bearing sleeve and configured to rotate with the bearing sleeve, and a thermally conductive, deformable metallic gasket disposed between the target and the bearing sleeve and configured to conduct heat between the target and the bearing sleeve in operation.

Abstract: A system for applying a target track material to an x-ray tube target includes a controller configured to direct a beam of energy toward an x-ray tube target, and direct a solid stock material toward the beam of energy to cause the solid stock material to melt and deposit as a melted material on the x-ray tube target.

Abstract: An x-ray tube includes a frame enclosing a high vacuum, a cathode positioned within the enclosure, and a target assembly. The target assembly includes a target cap, a focal track material positioned on the target cap to receive electrons from the cathode, and a foam material positioned within a cavity of the target cap and positioned proximate the focal track. The x-ray tube also includes a bearing assembly attached to the frame and configured to support the target assembly.

Abstract: An x-ray tube includes a frame enclosing a high vacuum, a cathode positioned within the enclosure, a bearing assembly a stationary component comprised of a first base substrate, the first base substrate having a first surface, a rotatable component comprised of a second base substrate, the second base substrate having a second surface, wherein the rotatable component is positioned proximate the stationary component such that a gap is formed between the first surface and the second surface, a liquid metal positioned within the gap, and an antiwetting coating attached to at least one of the first surface and the second surface, the coating includes titanium nitride attached to the at least one of the first surface and the second surface, and an oxide of titanium attached to the titanium nitride.

Abstract: The embodiments disclosed herein relate to the thermal regulation of components within an X-ray tube by transferring heat between the anode and the rotary mechanism to which the anode is attached. For example, in one embodiment, an X-ray tube is provided. The X-ray tube generally includes a fixed shaft, a rotating bearing sleeve disposed about the fixed shaft and configured to rotate with respect to the fixed shaft via a rotary bearing, and an electron beam target disposed about the bearing sleeve and configured to rotate with the bearing sleeve. The electron beam target is permanently bonded to the bearing sleeve.