Abstract: The present disclosure is directed towards the prevention of high voltage instabilities within X-ray tubes. For example, in one embodiment, an X-ray tube is provided. The X-ray tube generally includes a stationary member, and a rotary member configured to rotate with respect to the stationary member during operation of the X-ray tube. The X-ray tube also includes a liquid metal bearing material disposed in a space between the shaft and the sleeve, a seal disposed adjacent to the space to seal the liquid metal bearing material in the space, and an enhanced surface area material disposed on a side of the seal axially opposite the space and configured to trap within the enhanced surface area material liquid metal bearing material that escapes the seal.

Abstract: The embodiments disclosed herein relate to the thermal regulation of components within an X-ray tube, and more specifically to heat transfer between the anode and the rotary mechanism to which the anode is attached. For example, in one embodiment, an X-ray tube is provided. The X-ray tube generally includes a fixed shaft, a rotating bearing sleeve disposed about the fixed shaft and configured to rotate with respect to the fixed shaft via a rotary bearing, an electron beam target disposed about the bearing sleeve and configured to rotate with the bearing sleeve, and a thermally conductive, deformable metallic gasket disposed between the target and the bearing sleeve and configured to conduct heat between the target and the bearing sleeve in operation.

Abstract: An apparatus includes an electron collector includes a body having an internal bore formed therethrough along a first direction and a window side having an aperture formed in a first portion thereof along a second direction different from the first direction. The apparatus also includes a cover plate having a bottom surface coupled to a second portion of the first surface of the electron collector, and an x-ray transmission window coupled to the cover plate and aligned with the aperture along the second direction, wherein a recess is formed along the second direction in one of the first portion of the first surface of the electron collector and a portion of the bottom surface of the cover plate, and wherein a gap is formed between the bottom surface of the cover plate and the first surface of the electron collector.

Abstract: An apparatus includes an electron collector includes a body having an internal bore formed therethrough along a first direction and a window side having an aperture formed in a first portion thereof along a second direction different from the first direction. The apparatus also includes a cover plate having a bottom surface coupled to a second portion of the first surface of the electron collector, and an x-ray transmission window coupled to the cover plate and aligned with the aperture along the second direction, wherein a recess is formed along the second direction in one of the first portion of the first surface of the electron collector and a portion of the bottom surface of the cover plate, and wherein a gap is formed between the bottom surface of the cover plate and the first surface of the electron collector.

Abstract: An x-ray tube includes a vacuum chamber, a cathode positioned within the vacuum chamber and configured to emit electrons, and an anode positioned within the vacuum chamber to receive the electrons emitted from the cathode and configured to generate a beam of x-rays from the electrons. The x-ray tube further includes a window positioned to pass the beam of x-rays therethrough, an electron collector structure having an aperture formed therein to allow passage of x-rays therethrough, and a layer attached to the electron collector structure and configured to at least partially absorb or reduce diffraction of x-rays that contact the layer.

Abstract: A bonded assembly includes a member, and a substrate comprising beryllium, the substrate configured to be bonded to the member. The bonded assembly includes a first barrier applied to a surface of the substrate, a second barrier applied to a surface of the first barrier, a bonding material disposed between the second barrier and the member, and wherein the second barrier is configured to prevent dissolution of the first barrier into the bonding material.

Abstract: An x-ray tube includes a cathode positioned within a vacuum chamber and configured to emit electrons. The x-ray tube includes an anode positioned within the vacuum chamber to receive electrons emitted from the cathode and configured to generate a beam of x-rays from the electrons, a window positioned to pass the beam of x-rays therethrough, and an electron collector structure attached to the x-ray tube having an aperture formed therethrough to allow passage of x-rays therethrough. The aperture is shaped to prevent diffracted x-rays from combining with the beam of x-rays passing through the window.

Abstract: A bonded assembly includes a member, and a substrate comprising beryllium, the substrate configured to be bonded to the member. The bonded assembly includes a first barrier applied to a surface of the substrate, a second barrier applied to a surface of the first barrier, a bonding material disposed between the second barrier and the member, and wherein the second barrier is configured to prevent dissolution of the first barrier into the bonding material.

Abstract: A system for applying a target track material to an x-ray tube target includes a controller configured to direct a beam of energy toward an x-ray tube target, and direct a solid stock material toward the beam of energy to cause the solid stock material to melt and deposit as a melted material on the x-ray tube target.

Abstract: An x-ray tube includes a cathode positioned within a vacuum chamber and configured to emit electrons. The x-ray tube includes an anode positioned within the vacuum chamber to receive electrons emitted from the cathode and configured to generate a beam of x-rays from the electrons, a window positioned to pass the beam of x-rays therethrough, and an electron collector structure attached to the x-ray tube having an aperture formed therethrough to allow passage of x-rays therethrough. The aperture is shaped to prevent diffracted x-rays from combining with the beam of x-rays passing through the window.

Abstract: An x-ray tube includes a vacuum chamber, a cathode positioned within the vacuum chamber and configured to emit electrons, and an anode positioned within the vacuum chamber to receive the electrons emitted from the cathode and configured to generate a beam of x-rays from the electrons. The x-ray tube further includes a window positioned to pass the beam of x-rays therethrough, an electron collector structure having an aperture formed therein to allow passage of x-rays therethrough, and a layer attached to the electron collector structure and configured to at least partially absorb or reduce diffraction of x-rays that contact the layer.

Abstract: In some embodiments, an X-ray target is produced by the method of: stacking a primary substrate layer and a focal track layer, the primary substrate layer being formed of primary substrate material, the focal track layer being formed of emitting material; and bonding the emitting material to the primary substrate material by heating a primary compacted interface to an elevated temperature while maintaining the elevated pressure for a time period to form a primary bonded interface of the emitting material and the primary substrate material. In some embodiments, an X-ray target includes a focal track layer of emitting material, a primary substrate layer bonded to the focal track in a primary bonded interface, and a secondary substrate layer bonded to the primary substrate material in a secondary bonded interface by one of diffusion bonding, diffusion brazing and brazing.