Abstract: Systems for producing bound electrophotographic prints are provided. In one aspect there is provided a system with a print engine having a printing module to form a toner image on a receiver, a fuser with a heater that heats the toner image to fuse the toner image to a receiver to form a print, a stacking system that stacks the print and a sheet in a stacking area with the fused toner image between the print and the sheet. A heating system has a heat source that applies a heat along an edge of the stack, and a controller that causes the toner image to have toner in a binding area proximate to the heated edge of the stack and in an image area that is separated from the binding area by a separation area.

Abstract: A system and printer are provided for fusing toner on a receiver medium having a toner pile that extends at least about 50 ?m above a receiver. In one aspect, a system has a first energy source to apply a first energy to raise a temperature of a first portion of the toner pile to a range of elevated temperature levels below a glass transition temperature of the toner and a second energy source to apply a second energy to raise a temperature of a second portion of the toner pile above the glass transition temperature and to allow the second portion to transfer energy to the first portion. The second energy is provided at a level that allows the transferred energy to raise the temperature of the first portion from the range of elevated levels to a range of temperatures above the glass transition temperature for the toner.

Abstract: Toners are provided. In one aspect a toner comprises, particles of at least one toner resin having particle diameters greater than about 20 microns, a first particulate addenda on the toner particles having a BET surface area of less than 60 m2/g of the toner particle; and a second particulate addenda on the toner particles having a BET surface of more than 120 m2/g.

Abstract: The present invention provides a method producing printed electronic circuits using electrophotography.

Abstract: Methods forming a durable combination print and a printed article are provided. In one aspect, a first receiver is provided with a first thickness at a first edge and having a first toner image on a first side with toner at least in an overlap area proximate the first edge and toner forming a toner edge shield. The first edge and overlap area are overlapped with a second receiver having a second thickness at a second edge; and, the first receiver and the second receiver are fused to cause the toner in the overlap area to bond the first receiver to the second receiver. The first toner image includes a toner edge shield with a first end confronting the second edge that extends from the first side of the first receiver to at least about 50% of the second thickness and has a deflection surface sloped toward a second end.

Abstract: Methods are provided for forming a combination print having an image thereon. In accordance with one aspect, a first receiver is provided having a first side with a toner in an overlap area and the first receiver is overlapped with a second receiver overlapping the first receiver; and the first receiver and second receiver are moved in the overlapped position past a print engine so that an image is formed on the combination of the first receiver and the second receiver with contiguous application of toner forming the image applied across the first receiver and the second receiver, the first receiver and second receiver are fused to bind the prints together and to fix the toner to form a combination print having a continuously applied image.

Abstract: Development stations are provided. A development station has a housing having a recirculation path an auger being rotatable to move the developer along at least part of the recirculation path. A drive transmission has a first output mechanically linked for movement with a first end of the auger and a second output mechanically linked for movement with a second end of the auger and distributes a force at an input end between a first force provided at the first output and at a second force provided at the second output to rotate the auger against a drag. The first force and the second force are less than a third force to drive an alternative auger from a driven end. The auger has a first end yield strength and a second end yield strength that are each less than a driven end yield strength of the alternative auger.

Abstract: A printer is provided for forming a durable combination of printed receivers having a printer controller cooperating with a print engine, a receiver transport system, an overlap positioning system and a fuser to cause a first toner image on a first side of a first receiver with toner in an overlap area proximate to a first edge of the first receiver to overlap the first edge of the first receiver with a second edge of the second receiver having a thickness and to fuse the overlapped first receiver and second receiver to cause the toner in the overlap area to bond to the receivers. A toner edge shield forms a first end confronting a second edge that extends from a first side of the first receiver to at least about 50% of the thickness and that has a deflection surface that slopes toward a second end.

Abstract: Methods are provided for operating a development station. A method comprises the steps of applying a first force at a first end of an auger and applying a second force at a second end of the auger with the first force and the second force being sufficient to rotate the auger against a drag exerted by a developer and a replenishment toner being moved by rotation of the auger; and, tensioning the auger along a length of the auger by urging the first end of the auger away from the second end and by urging the second end of the auger away from the first end.

Abstract: The present invention provides an apparatus for allowing the resurfacing of a cylindrical member in a printer having a fuser member that is externally heated by a heater roller. The apparatus includes providing a cylindrical member having an outer surface of a high temperature fluorothermoplastic. When it is determined that the outer surface is in need of resurfacing, the fuser member is removed from the printer, and the cylindrical member is mounted in the place of the fuser member. The cylindrical member is rotated at a speed of at least 1 rpm while engaging the outer surface of the fuser member with the heater roller normally used to heat the fuser member at a pressure of at least 5 psi at a temperature of at least 10° C. below the fluorothermoplastic melting temperature for a time sufficient to resurface the outer surface of the cylindrical member.

Abstract: Printing methods are provided. In accordance with one aspect, a first toner image is formed with a first toner particles having a median volume weighted diameter between about 3 um and 9 um and having a first charge-to-mass ratio and, a second toner image is formed with second toner particles having a median volume weighted diameter greater than about 20 um and having a charge-to-mass ratio that is between ? to ½ of the first charge-to-mass ratio times the ratio of the volume weighted average diameter of the first toner to the volume weighted average diameter of the second toner. The first toner image is transferred to a receiver using a first electrostatic field and the second toner image is transferred the receiver using a second electrostatic field.

Abstract: Toner is applied to a receiver having an area to be folded and a separate area not to be folded. Non-fold and fold-area screening patterns are selected. The non-fold screening pattern has a toner coverage greater than 50% and the fold-area screening pattern has a toner coverage less than 50%. Image data to be applied to the receiver in the area to be folded and the area not to be folded are received. The image data in the area not to be folded are processed using the non-fold screening pattern and the image data in the area to be folded are processed using the fold-area screening pattern to provide screened data. Toner corresponding to the screened data is applied to the receiver. The applied toner is fused to the receiver, so that the area to be folded includes fused toner.

Abstract: A booklet is produced including an outer sheet and an inner sheet folded and nested together. A print image having a thickness is printed where it is between the two sheets when they nest together. A cut length is calculated using the thicknesses of the sheets and the thickness of the print image, so that when the sheets are folded and the inner sheet is nested into the outer sheet, the edges of the inner sheet will not protrude beyond the edges of the outer sheet. The inner sheet is cut to the calculated cut length either before or after printing. The cut inner sheet and the outer sheet are folded and nested together to produce the booklet.

Abstract: Apparatus for heating toner on a receiver having an ignition energy, having an energy source for providing input energy; and a membrane disposed adjacent to the receiver. The membrane receives the input energy from the energy source; stores a portion of the input energy; and radiates emitted energy that is absorbed by the toner, the receiver, or a combination thereof, wherein the absorption causes the temperature of the toner to rise above a desired temperature. The stored portion of the input energy is less than the ignition energy.

Abstract: A computer implemented method of producing personalized documents comprising the steps of inputting handwritten alphanumeric characters which are then mapped into at least one set of text characters. A textural document is entered into the computer and is transcribed into a set of text characters corresponding to the input handwritten alphanumeric characters. The document can be printed and will contain text in the handwriting of the person whose alphanumeric characters were used as input.

Abstract: In an electrophotographic (EP) printer, a rotatable member includes a deposition area and a non-deposition area. A toner supply supplies toner to the member, and a moving receiving member receives from the deposition area of the rotatable member while the rotatable member rotates. The rotatable member is cleaned with a selectively-retractable blade in mechanical contact with the member so that toner is removed from the deposition area while the rotatable member rotates. An artifact sensor automatically detects a toner image artifact on the receiver. A controller responsive to the artifact sensor causes the blade to retract when an artifact is detected, and a blade cleaner cleans the blade while the blade is not in mechanical contact with the member.

Abstract: Methods for operating a development station are provided. In one aspect a method comprises the steps of: applying a first force at a first end of an auger and a second force at a second end of the auger with the first force and the second force being sufficient to rotate the auger against a drag exerted by the developer and the replenishment toner. Both the first force and the second force are less than a third force applied to a single driven end of an alternative auger to rotate the alternative auger against the drag and wherein the auger has a first yield strength at the first end and a second yield strength at the second end that are less than a third yield strength required to receive the third force at the driven end of the alternative auger.

Abstract: A method for removing carrier buildup in a slotted scavenger electrode in a printer comprising magnetically attracting the carrier toward the slot, blocking the slot with a movable flap for preventing toner dust from traveling through the slot, opening the movable flap for allowing the carrier to travel through the slot and return to the developer station, then reclosing the movable flap.

Abstract: Development stations are provided. A development station has a housing having a recirculation path and an auger being rotatable to move the developer along part of the recirculation path. A first output is at a first end of the auger through which a first urging force urging the first end of the auger away from the second end can be applied and a second output at a second end of the auger through which a second urging force urging the second end away from the first end can be applied. At least one actuator generates an input force from which at least one of the first force and the second force can be provided; and a separator provides the first urging force and the second urging force to create a tension in the auger.

Abstract: Development stations are provided. A development station has a housing having a recirculation path and an auger being rotatable to move the developer along at least part of the recirculation path. A first actuator drives a first end of the auger and a second actuator drives a second end. A first sensor senses a rotational position of the first end while a second sensor senses a rotational position of the second end of the auger. An auger controller causes the actuators to act so that a first force and a second force rotate the auger against a drag. The first force and the second force are less than a third force to drive an alternative auger from a driven end. The auger has a first end yield strength and a second end yield strength that are less than a driven end yield strength of the alternative auger.