Abstract: Toners are provided. In one aspect a toner comprises, particles of at least one toner resin having particle diameters greater than about 20 microns, a first particulate addenda on the toner particles having a BET surface area of less than 60 m2/g of the toner particle; and a second particulate addenda on the toner particles having a BET surface of more than 120 m2/g.

Abstract: A method and system for improved image quality using an image quality matching method is used to match the optical density of single prints produced on multiple print engines by first sensing the optical density of a first image produced on a first print engine and then sensing the optical density of a second image produced on a second print engine before comparing the optical densities and determining if they are substantially equal. If they are not equal set points and exposures are adjusted on one or both print engines until the differences between the optical densities is less than 0.05, preferably 0.03. The density is changed by adjusting the initial voltage on the primary imaging member of at least one print engine and/or by adjusting the exposure of the primary imaging member of at least one print engine.

Abstract: Printed articles are provided. In one aspect a printed article has a first toner image with a first toner particles having a median volume weighted diameter between about 3 um and 9 um and having a first charge-to-mass ratio, a second toner image with second toner particles having a median volume weighted diameter greater than about 20 um and having a charge-to-mass ratio that is between ? to ½ of the first charge-to-mass ratio times the ratio of the volume weighted average diameter of the first toner to the volume weighted average diameter of the second toner, and a receiver on which the first toner image and the second toner image are formed.

Abstract: Development stations are provided. In one aspect a development station has a housing having a recirculation path and an auger being rotatable to move the developer along part of the recirculation path. A first output is at a first end of the auger through which a first urging force urging the first end of the auger away from the second end can be applied and a second output at a second end of the auger through which a second urging force urging the second end away from the first end can be applied. At least one actuator generates an input force from which at least one of the first force and the second force can be provided; and a separator provides the first urging force and the second urging force to create a tension in the auger.

Abstract: Development stations are provided. In one aspect, a development station has a housing having a recirculation path an auger being rotatable to move the developer along at least part of the recirculation path. A drive transmission has a first output mechanically linked for movement with a first end of the auger and a second output mechanically linked for movement with a second end of the auger and distributes a force at an input end between a first force provided at the first output and at a second force provided at the second output to rotate the auger against a drag. The first force and the second force are less than a third force to drive an alternative auger from a driven end. The auger has a first end yield strength and a second end yield strength that are each less than a driven end yield strength of the alternative auger.

Abstract: Development stations are provided. In one aspect a development station has a housing having a recirculation path and an auger being rotatable to move the developer along at least part of the recirculation path. A first actuator drives a first end of the auger and a second actuator drives a second end. A first sensor senses a rotational position of the first end while a second sensor senses a rotational position of the second end of the auger. An auger controller causes the actuators to act so that a first force and a second force rotate the auger against a drag. The first force and the second force are less than a third force to drive an alternative auger from a driven end. The auger has a first end yield strength and a second end yield strength that are less than a driven end yield strength of the alternative auger.

Abstract: In one aspect, methods are provided for operating a development station. In one aspect a method comprises the steps of applying a first force at a first end of an auger and applying a second force at a second end of the auger with the first force and the second force being sufficient to rotate the auger against a drag exerted by a developer and a replenishment toner being moved by rotation of the auger; and, tensioning the auger along a length of the auger by urging the first end of the auger away from the second end and by urging the second end of the auger away from the first end.

Abstract: Methods for operating a development station are provided. In one aspect a method comprises the steps of: applying a first force at a first end of an auger and a second force at a second end of the auger with the first force and the second force being sufficient to rotate the auger against a drag exerted by the developer and the replenishment toner. Both the first force and the second force are less than a third force applied to a single driven end of an alternative auger to rotate the alternative auger against the drag and wherein the auger has a first yield strength at the first end and a second yield strength at the second end that are less than a third yield strength required to receive the third force at the driven end of the alternative auger.

Abstract: A method for removing carrier buildup in a slotted scavenger electrode in a printer comprising magnetically attracting the carrier toward the slot, blocking the slot with a movable flap for preventing toner dust from traveling through the slot, opening the movable flap for allowing the carrier to travel through the slot and return to the developer station, then reclosing the movable flap.

Abstract: A printer comprising a developer station for holding a supply of carrier particles, a rotating member which accumulates carrier particles during its rotation, a scavenger for removing the accumulated particles from the rotating member during the rotation. The scavenger includes a slot through which the carrier particles travel to return to the developer station and a movable flap covering an opening of the slot for accumulating the carrier particles at the flap until the flap is opened. A source of magnetic field urges the carrier particles through the slot. The carrier particles accumulate at the flap until reaching a volume sufficient to force open the movable flap and fall into the developer station.

Abstract: A piezoelectric crystal adjacent to a development member in an electrophotographic printer has an electrode on it facing the development member. An AC bias is applied across the crystal while a DC bias is applied between the electrode and the development member to measure toner-mass deposition rate. An AC bias is then applied between the electrode and the development member to measure developer flow rate. The toner concentration of the developer is determined using the measured toner mass-deposition rate and developer flow rate.

Abstract: A printer is provided for forming a durable combination of printed receivers having a printer controller cooperating with a print engine, receiver transport system, overlap positioning system and fuser to cause a first toner image on the first side of the first receiver with toner in an overlap area proximate to a first edge of the first receiver and a toner edge shield; to overlap the first edge of the first receiver with a second edge of the second receiver having a second thickness and to fuse the overlapped first receiver and second receiver to cause the toner in the overlap area to bond receivers receiver. The toner edge shield forms a first end confronting the second edge that extends from a first side of the first receiver to at least about 50% of the second thickness and that has a deflection surface that slopes toward a second end.

Abstract: Methods for operating a printer to form a combination print with improved appearance are provided. In one aspect first receiver is provided with a first thickness at a first edge and having a first toner image on a first side with toner in an overlap area proximate the first edge. The first edge and overlap area are overlapped with a second receiver having a second thickness at a second edge; and the first receiver and second receiver are fused to cause any toner thereon to fuse such that the toner in the overlap area bonds the first receiver to the second receiver. The first toner image includes an edge concealment toner pattern positioned confronting the second edge with the edge concealment toner pattern having toner that reduces the visual impact of artifacts created by the overlapping second edge.

Abstract: Overlap positioning systems are provided for use with a receiver transport system that moves receiver from a pre-printing path, past a print engine, to a post-printing path. In one aspect, the overlap positioning system has a receiver transport system that moves receiver from a post-printing path to a reentry point in the pre-printing path, a diverter selectively diverts the first receiver from the post printing path into a recirculation system having a plurality of surfaces to guide the first receiver from the post printing path to a reentry in the pre-printing path; and a receiver movement system moves the first receiver through the recirculation system; a controller and sensor system cooperate to cause one of the first receiver or a second receiver to be first through the reentry point and the other is advanced through the reentry point at a point where an overlap of a determined amount is provided.

Abstract: Printers are provided. In one aspect, a printer has a printer controller cooperating with a print engine, receiver transport system, overlap positioning system, and fuser to cause a first toner image to be formed on the first side of the first receiver with toner at least in an overlap area proximate to a first edge of the first receiver; to overlap the first edge of the first receiver with a second edge of the second receiver having a second thickness at a second end and to fuse the overlapped first receiver and second receiver to cause the toner in the overlap area to bond the first receiver to the second receiver. The first toner image includes an edge concealment toner pattern positioned confronting the second edge with the edge concealment toner pattern having toner that reduces the visual impact of image artifacts created by the overlapping second edge.

Abstract: Methods are provided for forming a combination print having an image thereon. In accordance with one aspect, a first receiver is provided having a first side with a toner in an overlap area and the first receiver is overlapped with a second receiver overlapping the first receiver; and the first receiver and second receiver are moved in the overlapped position past a print engine so that an image is formed on the combination of the first receiver and the second receiver with contiguous application of toner forming the image applied across the first receiver and the second receiver, the first receiver and second receiver are fused to bind the prints together and to fix the toner to form a combination print having a continuously applied image.

Abstract: Methods forming a durable combination print and a printed article are provided. In one aspect, a first receiver is provided with a first thickness at a first edge and having a first toner image on a first side with toner at least in an overlap area proximate the first edge and toner forming a toner edge shield. The first edge and overlap area are overlapped with a second receiver having a second thickness at a second edge; and, the first receiver and the second receiver are fused to cause the toner in the overlap area to bond the first receiver to the second receiver. The first toner image includes a toner edge shield with a first end confronting the second edge that extends from the first side of the first receiver to at least about 50% of the second thickness and has a deflection surface sloped toward a second end.

Abstract: Toner is applied to a receiver having an area to be folded and a separate area not to be folded. Non-fold and fold-area screening patterns are selected. The non-fold screening pattern has a toner coverage greater than 50% and the fold-area screening pattern has a toner coverage less than 50%. Image data to be applied to the receiver in the area to be folded and the area not to be folded are received. The image data in the area not to be folded are processed using the non-fold screening pattern and the image data in the area to be folded are processed using the fold-area screening pattern to provide screened data. Toner corresponding to the screened data is applied to the receiver. The applied toner is fused to the receiver, so that the area to be folded includes fused toner.

Abstract: Systems for producing bound electrophotographic prints are provided. In one aspect there is provided a system with a print engine having a printing module to form a toner image on a receiver, a fuser with a heater that heats the toner image to fuse the toner image to a receiver to form a print, a stacking system that stacks the print and a sheet in a stacking area with the fused toner image between the print and the sheet. A heating system has a heat source that applies a heat along an edge of the stack, and a controller that causes the toner image to have toner in a binding area proximate to the heated edge of the stack and in an image area that is separated from the binding area by a separation area.

Abstract: Methods and printers are provided for forming bound electrophotographic prints are provided. In one aspect, the method comprises the steps of applying a toner to a receiver to form a toner image with having toner in a binding area and in an image area. The binding area is proximate to a binding edge of the receiver and the image area that is separated from the binding area by an separation area; (printers). The toner image is fused to form a print, and a sheet and the prints are stacked with the toner in the binding area of the print confronting the sheet along a binding edge of the sheet. Heat is applied at the binding edges to cause the toner in the binding area to fuse for a second time. A residual portion of the applied heat heats the separation area but the separation area does not heat the image area to an extent sufficient to fuse toner in the image area.