Patents by Inventor Douglas Burns

Douglas Burns has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220064045
    Abstract: An assembly provides electrical current to molten glass in a glass melting tank. The assembly includes a structure having an electrode that is in contact with the molten glass, and a fluid-cooled connection apparatus. The fluid-cooled connection apparatus includes a first connection element electrically connected to a current source and a second connection element electrically connected to the current source, where the first and second connection elements are spaced apart from each other; and an electrical cross-connect strut having a first end secured to the first connection element and a second end secured to the second connection element. The assembly also includes a bus bar electrically connected to the fluid-cooled connection apparatus and to an electrode. The current source provides a current to the molten glass via the structure and the electrode for heating the molten glass through resistive heating.
    Type: Application
    Filed: December 3, 2019
    Publication date: March 3, 2022
    Inventors: Brian Douglas Burns, Gilbert De Angelis, Chunhong Chelsie He, Edward Lee Kimble, III, Yuehao Li, Benjamin Pelham Schrock, Matthew Nicholas Tammaro
  • Patent number: 11021386
    Abstract: In embodiments, a method for operating a glass manufacturing apparatus may include heating a delivery conduit with resistive windings positioned around an exterior surface of the delivery conduit, the delivery conduit extending between a mixing vessel and a delivery vessel. The method may also include injecting electric current through the delivery conduit while heating the delivery conduit with resistive windings and prior to flowing molten glass through the delivery conduit thereby increasing a temperature of the of the delivery conduit, wherein an input heat flux into the delivery conduit is greater than an output heat flux away from the delivery conduit prior to flowing molten glass through the delivery conduit.
    Type: Grant
    Filed: November 13, 2018
    Date of Patent: June 1, 2021
    Assignee: Corning Incorporated
    Inventors: Brad Steven Barnett, Brian Douglas Burns, Timothy Joseph Helmers, Andrea Ha Oac, Kimberly Denise Smith
  • Publication number: 20190077689
    Abstract: In embodiments, a method for operating a glass manufacturing apparatus may include heating a delivery conduit with resistive windings positioned around an exterior surface of the delivery conduit, the delivery conduit extending between a mixing vessel and a delivery vessel. The method may also include injecting electric current through the delivery conduit while heating the delivery conduit with resistive windings and prior to flowing molten glass through the delivery conduit thereby increasing a temperature of the of the delivery conduit, wherein an input heat flux into the delivery conduit is greater than an output heat flux away from the delivery conduit prior to flowing molten glass through the delivery conduit.
    Type: Application
    Filed: November 13, 2018
    Publication date: March 14, 2019
    Inventors: Brad Steven Barnett, Brian Douglas Burns, Timothy Joseph Helmers, Andrea Ha Oac, Kimberly Denise Smith
  • Publication number: 20170066673
    Abstract: In embodiments, a method for operating a glass manufacturing apparatus may include heating a delivery conduit with resistive windings positioned around an exterior surface of the delivery conduit, the delivery conduit extending between a mixing vessel and a delivery vessel. The method may also include injecting electric current through the delivery conduit while heating the delivery conduit with resistive windings and prior to flowing molten glass through the delivery conduit thereby increasing a temperature of the of the delivery conduit, wherein an input heat flux into the delivery conduit is greater than an output heat flux away from the delivery conduit prior to flowing molten glass through the delivery conduit.
    Type: Application
    Filed: September 9, 2015
    Publication date: March 9, 2017
    Inventors: Brad Steven Barnett, Brian Douglas Burns, Timothy Joseph Helmers, Andrea Ha Oac, Kimberly Denise Smith
  • Publication number: 20100224770
    Abstract: This invention relates to a method of configuring an ion mobility spectrometer system, particularly for detecting a target analyte. The method involves using quantum chemical techniques to estimate the Ko values of the target analyte, and configure the ion mobility spectrometer system based upon a detection algorithm.
    Type: Application
    Filed: June 18, 2009
    Publication date: September 9, 2010
    Applicant: Ensco, Inc.
    Inventors: Douglas BURNS, Marshall Cory, JR., Jeffrey Piotrowski
  • Publication number: 20070127188
    Abstract: In a plasma reactor having an electrostatic chuck, wafer voltage is determined from RF measurements at the bias input using previously determined constants based upon transmission line properties of the bias input, and this wafer voltage is used to accurately control the DC wafer clamping voltage.
    Type: Application
    Filed: February 7, 2007
    Publication date: June 7, 2007
    Inventors: Jang Yang, Daniel Hoffman, Steven Shannon, Douglas Burns, Wonseok Lee, Kwang-Soo Kim
  • Publication number: 20070097580
    Abstract: A method of transferring heat from or to a workpiece support in an RF coupled plasma reactor includes placing coolant in an internal flow channel that is located inside the workpiece support and transferring heat from or to the coolant by circulating the coolant through a refrigeration loop in which the internal flow channel of the workpiece support constitutes an evaporator of the refrigeration loop. The method further includes maintaining thermal conditions of the coolant inside the evaporator within a range in which heat exchange between the workpiece support and the coolant is primarily or exclusively through the latent heat of vaporization of the coolant.
    Type: Application
    Filed: April 24, 2006
    Publication date: May 3, 2007
    Inventors: Paul Brillhart, Richard Fovell, Douglas Buchberger, Douglas Burns, Kallol Bera, Daniel Hoffman
  • Publication number: 20070091539
    Abstract: A plasma reactor having a reactor chamber and an electrostatic chuck with a surface for holding a workpiece inside the chamber includes a backside gas pressure source coupled to the electrostatic chuck for applying a thermally conductive gas under a selected pressure into a workpiece-surface interface formed whenever a workpiece is held on the surface and an evaporator inside the electrostatic chuck and a refrigeration loop having an expansion valve for controlling flow of coolant through the evaporator. The reactor further includes a temperature sensor in the electrostatic chuck and a memory storing a schedule of changes in RF power or wafer temperature.
    Type: Application
    Filed: April 21, 2006
    Publication date: April 26, 2007
    Inventors: Douglas Buchberger, Paul Brillhart, Richard Fovell, Hamid Tavassoli, Douglas Burns, Kallol Bera, Daniel Hoffman
  • Publication number: 20070091537
    Abstract: A method of processing a workpiece in a plasma reactor having an electrostatic chuck for holding a workpiece in a chamber of the reactor includes providing a thermally conductive gas under pressure between a backside of the workpiece and a top surface of the electrostatic chuck, controlling the temperature of the electrostatic chuck, defining a desired workpiece temperature, measuring a current workpiece temperature or temperature related to the workpiece temperature and inputting the measured temperature to a thermal model representative of the electrostatic chuck. The method further includes determining from the thermal model a change in the pressure of the thermally conductive gas that would at least reduce the difference between the measured temperature and the desired temperature, and changing the pressure of the thermally conductive gas in accordance with the change determined from the thermal model.
    Type: Application
    Filed: April 21, 2006
    Publication date: April 26, 2007
    Inventors: Douglas Buchberger, Paul Brillhart, Richard Fovell, Hamid Tavassoli, Douglas Burns, Kallol Bera, Daniel Hoffman
  • Publication number: 20070091540
    Abstract: A method of processing a workpiece in a plasma reactor having an electrostatic chuck for supporting the workpiece within a reactor chamber, the method including circulating a coolant through a refrigeration loop that includes inner and outer zone evaporators inside respective inner and outer zones of the electrostatic chuck, while pressurizing inner and outer zones of a workpiece-to-chuck interface with a thermally conductive gas, and sensing conditions in the chamber including inner and outer zone temperatures near the workpiece.
    Type: Application
    Filed: April 21, 2006
    Publication date: April 26, 2007
    Inventors: Paul Brillhart, Richard Fovell, Douglas Buchberger, Douglas Burns, Kallol Bera, Daniel Hoffman
  • Publication number: 20070089834
    Abstract: A plasma reactor having a reactor chamber and an electrostatic chuck having a surface for holding a workpiece inside the chamber includes inner and outer zone backside gas pressure sources coupled to the electrostatic chuck for applying a thermally conductive gas under respective pressures to respective inner and outer zones of a workpiece-surface interface formed whenever a workpiece is held on the surface, and inner and outer evaporators inside respective inner and outer zones of the electrostatic chuck and a refrigeration loop having respective inner and outer expansion valves for controlling flow of coolant through the inner and outer evaporators respectively. The reactor further includes inner and outer zone temperature sensors in inner and outer zones of the electrostatic chuck and a thermal model capable of simulating heat transfer through the inner and outer zones, respectively, between the evaporator and the surface based upon measurements from the inner and outer temperature sensors, respectively.
    Type: Application
    Filed: April 21, 2006
    Publication date: April 26, 2007
    Inventors: Paul Brillhart, Richard Fovell, Hamid Tavassoli, Douglas Buchberger, Douglas Burns, Kallol Bera, Daniel Hoffman
  • Publication number: 20070091541
    Abstract: A method of processing a workpiece in a plasma reactor having an electrostatic chuck for supporting the workpiece within a reactor chamber, the method including circulating a coolant through a refrigeration loop that includes an evaporator inside the electrostatic chuck, while pressurizing a workpiece-to-chuck interface with a thermally conductive gas, sensing conditions in the chamber including temperature near the workpiece and simulating heat flow through the electrostatic chuck in a thermal model of the chuck based upon the conditions.
    Type: Application
    Filed: April 21, 2006
    Publication date: April 26, 2007
    Inventors: Douglas Buchberger, Paul Brillhart, Richard Fovell, Douglas Burns, Kallol Bera, Daniel Hoffman
  • Publication number: 20070091538
    Abstract: A plasma reactor with a reactor chamber and an electrostatic chuck having a surface for holding a workpiece inside the chamber includes a backside gas pressure source coupled to the electrostatic chuck for applying a thermally conductive gas under a selected pressure into a workpiece-surface interface formed whenever a workpiece is held on the surface, and an evaporator inside the electrostatic chuck and a refrigeration loop having an expansion valve for controlling flow of coolant through the evaporator. The reactor further includes a temperature sensor in the electrostatic chuck, a thermal model capable of simulating heat transfer between the evaporator and the surface based upon measurements from the temperature sensor and an agile control processor coupled to the thermal model and governing the backside gas pressure source in response to predictions from the model of changes in the selected pressure that would bring the temperature measured by the sensor closer to a desired temperature.
    Type: Application
    Filed: April 21, 2006
    Publication date: April 26, 2007
    Inventors: Douglas Buchberger, Paul Brillhart, Richard Fovell, Hamid Tavassoli, Douglas Burns, Kallol Bera, Daniel Hoffman
  • Publication number: 20070081296
    Abstract: In a plasma reactor having an electrostatic chuck with an electrostatic chuck top surface for supporting a workpiece, thermal transfer medium flow channels in the interior of the electrostatic chuck, a method for controlling temperature of the workpiece during plasma processing includes circulating thermal transfer medium through the thermal transfer medium flow passages and supplying a thermally conductive gas between the workpiece and the electrostatic chuck top surface, and changing thermal transfer medium thermal conditions of thermal transfer medium flowing in the thermal transfer medium flow channels so as to change the temperature of the electrostatic chuck at a first rate limited by the thermal mass of the electrostatic chuck. The method further includes changing the backside gas pressure of the thermally conductive gas so as to change the temperature of the workpiece at a second rate faster than the first rate.
    Type: Application
    Filed: April 24, 2006
    Publication date: April 12, 2007
    Inventors: Paul Brillhart, Richard Fovell, Douglas Buchberger, Douglas Burns, Kallol Bera, Daniel Hoffman
  • Publication number: 20070081294
    Abstract: A plasma reactor for processing a workpiece includes a reactor chamber, an electrostatic chuck within the chamber having a top surface for supporting a workpiece and having indentations in the top surface that form enclosed gas flow channels whenever covered by a workpiece resting on the top surface. The reactor further includes thermal control apparatus thermally coupled to the electrostatic chuck, an RF plasma bias power generator coupled to apply RF power to the electrostatic chuck, a pressurized gas supply of a thermally conductive gas, a controllable gas valve coupling the pressurized gas supply to the indentations to facilitate filling the channels with the thermally conductive gas for heat transfer between a backside of a workpiece and the electrostatic chuck at a heat transfer rate that is a function of the pressure against the backside of the workpiece of the thermally conductive gas.
    Type: Application
    Filed: April 21, 2006
    Publication date: April 12, 2007
    Inventors: Douglas Buchberger, Paul Brillhart, Richard Fovell, Hamid Tavassoli, Douglas Burns, Kallol Bera, Daniel Hoffman
  • Publication number: 20070081295
    Abstract: A plasma reactor for processing a workpiece includes a reactor chamber, an electrostatic chuck within the chamber for supporting a workpiece, an RF plasma bias power generator coupled to apply RF power to the electrostatic chuck and a refrigeration loop having an evaporator inside the electrostatic chuck with a refrigerant inlet and a refrigerant outlet. Preferably, the evaporator includes a meandering passageway distributed in a plane beneath a top surface of the electrostatic chuck. Preferably, refrigerant within the evaporator is apportioned between a vapor phase and a liquid phase. As a result, heat transfer between the electrostatic chuck and the refrigerant within the evaporator is a constant-temperature process. This feature improves uniformity of temperature distribution across a diameter of the electrostatic chuck.
    Type: Application
    Filed: April 21, 2006
    Publication date: April 12, 2007
    Inventors: Paul Brillhart, Richard Fovell, Hamid Tavassoli, Douglas Buchberger, Douglas Burns, Kallol Bera, Daniel Hoffman
  • Publication number: 20070066064
    Abstract: In some implementations, a method is provided in a plasma processing chamber for stabilizing etch-rate distributions during a process transition from one process step to another process step. The method includes performing a pre-transition compensation of at least one other process parameter so as to avoid unstable plasma states by inhibiting formation of a parasitic plasma during the process transition. In some implementations, a method is provided for processing a workpiece in plasma processing chamber, which includes inhibiting deviations from an expected etch-rate distribution by avoiding unstable plasma states during a process transition from one process step to another process step.
    Type: Application
    Filed: March 10, 2006
    Publication date: March 22, 2007
    Applicant: Applied Materials, Inc.
    Inventors: Michael Kutney, Daniel Hoffman, Gerardo Delgadino, Ezra Gold, Ashok Sinha, Xiaoye Zhao, Douglas Burns, Shawming Ma
  • Publication number: 20070048882
    Abstract: In some implementations, a method is provided for inhibiting charge damage in a plasma processing chamber during a process transition from one process step to another process step, including performing a pre-transition compensation of at least one process parameter so as to inhibit charge damage from occurring during the process transition. In some implementations, a method is provided for inhibiting charge damage during a process transition from one process step to another process step, which includes changing at least one process parameter with a smooth non-linear transition. In some implementations, a method is provided which includes sequentially changing selected process parameters such that a plasma is able to stabilize after each change prior to changing a next selected process parameter.
    Type: Application
    Filed: March 1, 2006
    Publication date: March 1, 2007
    Inventors: Michael Kutney, Daniel Hoffman, Gerardo Delgadino, Ezra Gold, Ashok Sinha, Xiaoye Zhao, Douglas Burns, Shawming Ma
  • Patent number: 7141757
    Abstract: A plasma reactor operable over a very wide process window of pressure, source power and bias power includes a resonant circuit consisting of an overhead electrode having a first impedance, a wafer support pedestal having a second impedance and a bulk plasma having a third impedance and generally lying in a process zone between the overhead electrode and the wafer support pedestal, the magnitudes of the impedances of the overhead electrode and the wafer support pedestal being within an order of magnitude of one another, the resonant circuit having a resonant frequency determined by the first, second and third impedances.
    Type: Grant
    Filed: February 13, 2004
    Date of Patent: November 28, 2006
    Assignee: Applied Materials, Inc.
    Inventors: Daniel Hoffman, Jang Gyoo Yang, Douglas A. Buchberger, Jr., Douglas Burns
  • Publication number: 20060256499
    Abstract: A plasma reactor has a dual frequency plasma RF bias power supply furnishing RF bias power comprising first and second frequency components, f(1), f(2), respectively, and an RF power path having an input end coupled to the plasma RF bias power supply and an output end coupled to the wafer support pedestal, and sensor circuits providing measurement signals representing first and second frequency components of a measured voltage and first and second frequency components of a measured current near the input end of the RF power path. The reactor further includes a processor for providing first and second frequency components of a wafer voltage signal as, respectively, a first sum of the first frequency components of the measured voltage and measured current multiplied by first and second coefficients respectively, and a second sum of the second frequency components of the measured voltage and measured current multiplied by third and fourth coefficients, respectively. A processor produces a D.C.
    Type: Application
    Filed: May 10, 2005
    Publication date: November 16, 2006
    Inventors: Jang Yang, Daniel Hoffman, Steven Shannon, Douglas Burns, Wonseok Lee, Kwang-Soo Kim