Patents by Inventor Douglas C. Watson
Douglas C. Watson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20190129311Abstract: A liquid immersion lithography apparatus includes a projection system having an optical member of which an incidence side has a convex lens shape, and a flow passage connected to a hole from which liquid is supplied. A substrate is exposed through the liquid covering only a portion of an upper surface of the substrate. The optical member has an end surface via which the exposure light is projected to the substrate via the liquid. A material having the end surface is fused silica.Type: ApplicationFiled: December 27, 2018Publication date: May 2, 2019Applicant: NIKON CORPORATIONInventors: W. Thomas NOVAK, Andrew J. HAZELTON, Douglas C. WATSON
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Patent number: 10185222Abstract: An immersion lithography apparatus includes a projection system having a last optical element, a plurality of liquid supply openings that surround a path of exposure light that exits an end surface of the last optical element and face downwardly, and a plurality of liquid recovery openings that surround the path of the exposure light, are arranged radially outward of the liquid supply openings, and face downwardly. An upper surface of a substrate is opposite to the liquid supply openings and the liquid recovery openings. A portion of the upper surface of the substrate is covered with immersion liquid, which flows across the end surface of the last optical element. The substrate is exposed with the exposure light through the immersion liquid between the end surface of the last optical element and the upper surface the substrate.Type: GrantFiled: October 3, 2017Date of Patent: January 22, 2019Assignee: NIKON CORPORATIONInventors: W. Thomas Novak, Andrew J. Hazelton, Douglas C. Watson
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Publication number: 20180164703Abstract: An immersion lithography apparatus includes: an optical assembly including a plano-convex lens as a last optical element, the optical assembly configured to project an image onto a substrate through an immersion liquid; a containment member that surrounds a last portion of the optical assembly, the containment member having a channel via which the immersion liquid recovered from a gap between the containment member and the substrate and/or a stage holding the substrate is removed; an outlet above a bottom surface of the last optical element, via which the immersion liquid is released to a space between the optical assembly and the containment member; and an immersion liquid source apparatus from which the immersion liquid is delivered to the outlet, the immersion liquid source apparatus having a flow controller, and a flow sensor that measures a rate of a flow of the immersion liquid to be delivered to the outlet.Type: ApplicationFiled: January 25, 2018Publication date: June 14, 2018Applicant: NIKON CORPORATIONInventors: W. Thomas NOVAK, Andrew J. HAZELTON, Douglas C. WATSON
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Patent number: 9958786Abstract: An immersion lithography apparatus and method places an object for a cleanup process on a holder of a movable stage of the immersion lithography apparatus, a wafer being held on the holder of the stage and exposed during a liquid immersion lithography process. During the liquid immersion lithography process, device pattern projection is performed and a device pattern image is projected onto the wafer held on the holder to fabricate semiconductor devices. During the cleanup process, a liquid is supplied via a supply port from above the stage holding the object on the holder. During the cleanup process, the object is held on the holder in place of the wafer and the object is used without performing device pattern projection.Type: GrantFiled: January 22, 2014Date of Patent: May 1, 2018Assignee: NIKON CORPORATIONInventors: Hidemi Kawai, Douglas C. Watson
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Patent number: 9910370Abstract: An immersion lithography apparatus includes an optical assembly including an optical element, and configured to project a beam onto a substrate through immersion liquid, a containment member surrounding a path of the beam, a stage on which the substrate is held and moved below a bottom surface of the containment member with the substrate spaced from the bottom surface of the containment member, and a support system having an actuator to support and move the containment member. The containment member includes a first supply opening via which water as the immersion liquid is released, a recovery opening via which the immersion liquid is recovered from a gap between the containment member and the substrate and/or the stage, and a second supply opening via which the water is released to the gap, the second supply opening being provided radially inward of the recovery opening.Type: GrantFiled: April 13, 2017Date of Patent: March 6, 2018Assignee: NIKON CORPORATIONInventors: W. Thomas Novak, Andrew J. Hazelton, Douglas C. Watson
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Publication number: 20180024442Abstract: An immersion lithography apparatus includes a projection system having a last optical element, a plurality of liquid supply openings that surround a path of exposure light that exits an end surface of the last optical element and face downwardly, and a plurality of liquid recovery openings that surround the path of the exposure light, are arranged radially outward of the liquid supply openings, and face downwardly. An upper surface of a substrate is opposite to the liquid supply openings and the liquid recovery openings. A portion of the upper surface of the substrate is covered with immersion liquid, which flows across the end surface of the last optical element. The substrate is exposed with the exposure light through the immersion liquid between the end surface of the last optical element and the upper surface the substrate.Type: ApplicationFiled: October 3, 2017Publication date: January 25, 2018Applicant: NIKON CORPORATIONInventors: W. Thomas NOVAK, Andrew J. HAZELTON, Douglas C. WATSON
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Patent number: 9785057Abstract: A liquid immersion lithography apparatus includes a projection system including an optical member of which an incidence side has a convex lens shape, the projection system being configured to project an image through a liquid on a workpiece, and a liquid immersion member arranged below the optical member, the liquid immersion member having a plurality of openings through which the liquid is allowed to flow. A material of which the optical member is made is more resistant to the liquid than a material of which the liquid immersion member is made.Type: GrantFiled: March 31, 2016Date of Patent: October 10, 2017Assignee: NIKON CORPORATIONInventors: W. Thomas Novak, Andrew J. Hazelton, Douglas C. Watson
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Publication number: 20170219940Abstract: An immersion lithography apparatus includes an optical assembly including an optical element, and configured to project a beam onto a substrate through immersion liquid, a containment member surrounding a path of the beam, a stage on which the substrate is held and moved below a bottom surface of the containment member with the substrate spaced from the bottom surface of the containment member, and a support system having an actuator to support and move the containment member. The containment member includes a first supply opening via which water as the immersion liquid is released, a recovery opening via which the immersion liquid is recovered from a gap between the containment member and the substrate and/or the stage, and a second supply opening via which the water is released to the gap, the second supply opening being provided radially inward of the recovery opening.Type: ApplicationFiled: April 13, 2017Publication date: August 3, 2017Applicant: NIKON CORPORATIONInventors: W. Thomas NOVAK, Andrew J. HAZELTON, Douglas C. WATSON
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Patent number: 9644720Abstract: Focus arrangements for laser radar and other applications provide compensation of orientation-dependent gravitational forces. A linear stage can be preloaded and provided with balanced linear encoders so that gravitational force induced pitch, yaw, and roll can be reduced, detected, or compensated. Alternatively, movable focus elements can be secured to actuator driven spring assemblies that are controlled to compensate orientation-dependent gravitational forces.Type: GrantFiled: March 15, 2013Date of Patent: May 9, 2017Assignee: Nikon CorporationInventors: Alec Robertson, Douglas C. Watson, Alexander Cooper
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Patent number: 9632427Abstract: An immersion lithography apparatus includes an optical assembly that projects a beam onto a substrate through an immersion liquid, a containment member surrounding a path of the beam, a stage holding the substrate, an isolator having a first actuator which limits vibrations of the optical assembly, and a support system having a second actuator to support the containment member and move it by the second actuator. The containment member includes a first supply opening via which water as the immersion liquid is released, a recovery opening via which the immersion liquid is recovered from a gap between the containment member and the substrate and/or the stage, and a second supply opening via which the water is released to the gap between the containment member and the substrate and/or the stage, the second supply opening being provided radially inward of the recovery opening.Type: GrantFiled: December 1, 2015Date of Patent: April 25, 2017Assignee: NIKON CORPORATIONInventors: W. Thomas Novak, Andrew J. Hazelton, Douglas C. Watson
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Publication number: 20160209762Abstract: A liquid immersion lithography apparatus includes a projection system including an optical member of which an incidence side has a convex lens shape, the projection system being configured to project an image through a liquid on a workpiece, and a liquid immersion member arranged below the optical member, the liquid immersion member having a plurality of openings through which the liquid is allowed to flow. A material of which the optical member is made is more resistant to the liquid than a material of which the liquid immersion member is made.Type: ApplicationFiled: March 31, 2016Publication date: July 21, 2016Applicant: NIKON CORPORATIONInventors: W. Thomas NOVAK, Andrew J. HAZELTON, Douglas C. WATSON
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Patent number: 9341942Abstract: A chamber assembly (26) for providing a sealed chamber (40) adjacent to a workpiece (28) to counteract the influence of gravity on the workpiece (28) includes a chamber housing (244), and a seal assembly (33) that expands and/or contracts to better seal against the workpiece (28). Further, the chamber assembly (26) can include one or more transducer assemblies (34) that expand or contract to quickly respond to leaks or injections of fluid in chamber assembly (26) to maintain a constant and stable chamber pressure in the chamber assembly (26). Moreover, the chamber assembly (26) can utilize a pressure source (35) that directs a lager amount of fluid (374) through a fluid passageway (368) to accurately maintain the pressure within the chamber assembly (26).Type: GrantFiled: August 23, 2011Date of Patent: May 17, 2016Assignee: Nikon Research Corporation of AmericaInventors: Fardad Hashemi, Douglas C. Watson, Lorri L. Watson
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Patent number: 9323157Abstract: A mirror assembly (332) for directing a beam (28) from an illumination source (26) to a reticle (36) includes a mirror (352) and a back plate (350). The mirror (352) includes a mirror body (352A) that defines a reflective first surface (352B) that directs the beam (28), a mirror mounting region (370), a mirror perimeter region (372) that encircles the mirror mounting region (370), and mirror slot (374) that separates the mirror perimeter region (372) from the mirror mounting region (370). The back plate (350) retains and engages the mirror mounting region (370) of the mirror (352) with the mirror perimeter region (372) spaced apart from the back plate (350). Further, the mirror body (352A) can include a second surface (352C) that is substantially opposite the first surface (352B), and the mirror mounting region (370) extends between the second surface (352C) to near the first surface (352B). Further, the mirror slot (374) extends from the second surface (352C) to near the first surface (352B).Type: GrantFiled: June 13, 2012Date of Patent: April 26, 2016Assignee: Nikon CorporationInventors: Alton H. Phillips, Douglas C. Watson, Lorri L. Watson
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Patent number: 9304409Abstract: A liquid immersion lithography apparatus includes a projection system, an opening from which liquid is supplied to a space under the projection system, the opening being connectable to a liquid source via a flow passage to supply the liquid to the space and the opening being connectable to a vacuum source via the flow passage, and a holding member by which a substrate is held, the holding member being movable below the projection system and the opening. The substrate held by the holding member is exposed through the liquid that is supplied from the opening and that covers only a portion of an upper surface of the substrate.Type: GrantFiled: May 21, 2014Date of Patent: April 5, 2016Assignee: NIKON CORPORATIONInventors: W. Thomas Novak, Andrew J. Hazelton, Douglas C. Watson
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Patent number: 9304385Abstract: An exposure method that uses a substrate (M) held by a holding member (28) to perform exposure processing, comprising a holding process, which holds a prescribed region (AR3) of the substrate as the holding region by means of the holding member, and a deformation process, which selectively deforms one side of the holding region of the substrate held by the holding process with respect to the other side. According to the present invention, a prescribed region of the substrate is held as a holding region by means of a holding member, and one side of the holding region of said held substrate is selectively deformed with respect to the other side, so it is possible to selectively eliminate the nonlinear deformation components attributable to holding of the substrate with respect to one side from among the two sides of the substrate using the holding region as a reference.Type: GrantFiled: September 16, 2009Date of Patent: April 5, 2016Assignee: Nikon CorporationInventors: Alton H. Phillips, Douglas C. Watson, Hiromitsu Yoshimoto, Yusaku Uehara
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Patent number: 9298077Abstract: A reaction assembly 18 for a stage assembly 10 that moves a device 26 along a first axis includes a base countermass 40 and a first transverse countermass 42. The stage assembly 10 includes a stage 14 and a stage mover 16 that includes a moving component 38 that is coupled to the stage 14 and a reaction component 36 that is secured to the base countermass 40. The first transverse countermass 42 is guided to allow for movement along a first transverse axis 50 and the first transverse countermass 42 is coupled to the base countermass 40 so that movement of the base countermass 40 along the first axis causes the first transverse countermass 42 to move along the first transverse axis 50.Type: GrantFiled: October 5, 2012Date of Patent: March 29, 2016Assignee: Nikon CorporationInventor: Douglas C. Watson
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Publication number: 20160085160Abstract: An immersion lithography apparatus includes an optical assembly that projects a beam onto a substrate through an immersion liquid, a containment member surrounding a path of the beam, a stage holding the substrate, an isolator having a first actuator which limits vibrations of the optical assembly, and a support system having a second actuator to support the containment member and move it by the second actuator. The containment member includes a first supply opening via which water as the immersion liquid is released, a recovery opening via which the immersion liquid is recovered from a gap between the containment member and the substrate and/or the stage, and a second supply opening via which the water is released to the gap between the containment member and the substrate and/or the stage, the second supply opening being provided radially inward of the recovery opening.Type: ApplicationFiled: December 1, 2015Publication date: March 24, 2016Inventors: W. Thomas NOVAK, Andrew J. HAZELTON, Douglas C. WATSON
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Patent number: 8937289Abstract: Methods and apparatus for reducing vibrations in an extreme ultraviolet (EUV) lithography system associated with the cooling of mirrors are described. According to one aspect of the present invention, an apparatus includes a first assembly, a structure, a vibration isolator, and a hose arrangement. The first assembly includes a heat exchanger and a mirror assembly. The structure is subject to vibrations, and the vibration isolator is arranged to attenuate the vibrations when the vibrations are transmitted through the hose arrangement. The hose arrangement being coupled between the heat exchanger and the structure, and the vibration isolator is coupled to the hose arrangement.Type: GrantFiled: March 15, 2013Date of Patent: January 20, 2015Assignee: Nikon CorporationInventors: Douglas C. Watson, Travis Bow
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Patent number: 8853988Abstract: Embodiments of the invention compensate for one or more effects of a stage motor in a precision stage device. A feedforward module receives an input signal corresponding to the effect of the motor and generates a feedforward control signal that can be used to modify a motor control signal to compensate for the effect of the motor. In some embodiments, a control system is provided to compensate for a back-electromotive force generated by a motor, while in other embodiments, a control system may compensate for an inductive effect of a motor. Embodiments of the invention may be useful in precision stage devices, for example, lithography devices such as steppers and scanners.Type: GrantFiled: March 18, 2009Date of Patent: October 7, 2014Assignee: Nikon CorporationInventors: Michael B. Binnard, Scott Coakley, Douglas C. Watson, Pai-Hsueh Yang
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Publication number: 20140253888Abstract: A liquid immersion lithography apparatus includes a projection system, an opening from which liquid is supplied to a space under the projection system, the opening being connectable to a liquid source via a flow passage to supply the liquid to the space and the opening being connectable to a vacuum source via the flow passage, and a holding member by which a substrate is held, the holding member being movable below the projection system and the opening. The substrate held by the holding member is exposed through the liquid that is supplied from the opening and that covers only a portion of an upper surface of the substrate.Type: ApplicationFiled: May 21, 2014Publication date: September 11, 2014Applicant: NIKON CORPORATIONInventors: W. Thomas NOVAK, Andrew J. HAZELTON, Douglas C. WATSON