Abstract: A magnetic alloy is cast as an amorphous metal ribbon and wound on a rotor shaft of a hysteresis motor and then heated to crystallize the metal ribbon and greatly increase its coercive force prior to assembling the rotor with the stator of the motor.

Abstract: The magnetic core of a lamp ballast is bifilar wound from inherently thin amorphous metal strip and utilizes the laminations of the magnetic circuit as the plates of a capacitor. The outer yoke of the core encases the coils and is edge-wound from amorphous metal ribbon alternated with insulation to also be the power factor capacitor. The inner core is accordion-pleated or spirally wound and is electrically connected to be the starting capacitor. Cutaways in the inner core cause saturation and shape the lamp current waveform.

Abstract: Liquid amorphous metal alloy is manufactured into shaped laminations ready for assembly in an inductive component in one process. The rotating chill surface to which the melt is delivered has high thermal conductivity metal in a pattern corresponding to the shaped lamination and is surrounded by thermally insulating material. Melt coming in contact with the high thermal conductivity metal becomes amorphous and that contacting the thermally insulating areas cools more slowly and becomes crystalline. The brittle crystalline scrap is broken away from the strip of laminations and is collected and recycled to the melt.

Abstract: An electrical connector for applications where reliability and safety are needed uses transformer couplings made in two separable sections. Upon clamping together the surrounding metal housing halves, each inductively coupled pair of transformer windings is enclosed by the associated cup-type ferrite magnetic core to minimize undesired interference and result in good magnetic coupling.