Patents by Inventor Edward C. Cooney, III

Edward C. Cooney, III has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8564113
    Abstract: A back of a dielectric transparent handle substrate is coated with a blanket conductive film or a mesh of conductive wires. A semiconductor substrate is attached to the transparent handle substrate employing an adhesive layer. The semiconductor substrate is thinned in the bonded structure to form a stack of the transparent handle substrate and the semiconductor interposer. The thinned bonded structure may be loaded into a processing chamber and electrostatically chucked employing the blanket conductive film or the mesh of conductive wires. The semiconductor interposer may be bonded to a semiconductor chip or a packaging substrate employing C4 bonding or intermetallic alloy bonding. Illumination of ultraviolet radiation to the adhesive layer is enabled, for example, by removal of the blanket conductive film or through the mesh so that the transparent handle substrate may be detached. The semiconductor interposer may then be bonded to a packaging substrate or a semiconductor chip.
    Type: Grant
    Filed: April 11, 2012
    Date of Patent: October 22, 2013
    Assignee: International Business Machines Corporation
    Inventors: Paul S. Andry, Edward C. Cooney, III, Edmund J. Sprogis, Anthony K. Stamper, Cornelia K. Tsang
  • Publication number: 20130175073
    Abstract: Methods for fabricating a back-end-of-line (BEOL) wiring structure, BEOL wiring structures, and design structures for a BEOL wiring structure. The BEOL wiring may be fabricated by forming a first wire in a dielectric layer and annealing the first wire in an oxygen-free atmosphere. After the first wire is annealed, a second wire is formed in vertical alignment with the first wire. A final passivation layer, which is comprised of an organic material such as polyimide, is formed that covers an entirety of a sidewall of the second wire.
    Type: Application
    Filed: January 6, 2012
    Publication date: July 11, 2013
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Edward C. Cooney, III, Jeffrey P. Gambino, Zhong-Xiang He, Tom C. Lee, Xiao H. Liu
  • Patent number: 8476099
    Abstract: Methods, structures, and design structures for improved adhesion of protective layers of imager microlens structures are disclosed. A method of fabricating a semiconductor structure includes forming an interfacial region between a microlens and a protective oxide layer. The interfacial region has a lower concentration of oxygen than the protective oxide layer.
    Type: Grant
    Filed: July 22, 2010
    Date of Patent: July 2, 2013
    Assignee: International Business Machines Corporation
    Inventors: Edward C. Cooney, III, Jeffrey P. Gambino, Robert K. Leidy, Charles F. Musante, John G. Twombly
  • Publication number: 20130133919
    Abstract: A structure and method for fabricating the structure that provides a metal wire having a first height at an upper surface. An insulating material surrounding said metal wire is etched to a second height below said first height of said upper surface. The metal wire from said upper surface, after etching said insulating material, is planarized to remove sufficient material from a lateral edge portion of said metal wire such that a height of said lateral edge portion is equivalent to said second height of said insulating material surrounding said metal wire.
    Type: Application
    Filed: November 28, 2011
    Publication date: May 30, 2013
    Applicant: International Business Machines Corporation
    Inventors: Gregory S. Chrisman, Edward C. Cooney, III, Jeffrey P. Gambino, Zhong-Xiang He, Thomas L. McDevitt, Eva A. Shah
  • Publication number: 20130105981
    Abstract: Methods for bonding substrate surfaces, bonded substrate assemblies, and design structures for a bonded substrate assembly. Device structures of a product chip are formed using a first surface of a device substrate. A wiring layer of an interconnect structure for the device structures is formed on the product chip. The wiring layer is planarized. A temporary handle wafer is removably bonded to the planarized wiring layer. In response to removably bonding the temporary handle wafer to the planarized first wiring layer, a second surface of the device substrate, which is opposite to the first surface, is bonded to a final handle substrate. The temporary handle wafer is then removed from the assembly.
    Type: Application
    Filed: October 31, 2011
    Publication date: May 2, 2013
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Edward C. Cooney, III, James S. Dunn, Dale W. Martin, Charles F. Musante, BethAnn Rainey, Leathen Shi, Edmund J. Sprogis, Cornelia K. Tsang
  • Publication number: 20130075913
    Abstract: A semiconductor device and a method of fabricating the same, includes vertically stacked layers on an insulator. Each of the layers includes a first dielectric insulator portion, a first metal conductor embedded within the first dielectric insulator portion, a first nitride cap covering the first metal conductor, a second dielectric insulator portion, a second metal conductor embedded within the second dielectric insulator portion, and a second nitride cap covering the second metal conductor. The first and second metal conductors form first vertically stacked conductor layers and second vertically stacked conductor layers. The first vertically stacked conductor layers are proximate the second vertically stacked conductor layers, and at least one air gap is positioned between the first vertically stacked conductor layers and the second vertically stacked conductor layers.
    Type: Application
    Filed: September 22, 2011
    Publication date: March 28, 2013
    Applicant: International Business Machines Corporation
    Inventors: Edward C. Cooney, III, Jeffrey P. Gambino, Zhong-Xiang He, Xiao Hu Liu, Thomas L. McDevitt, Gary L. Milo, William J. Murphy
  • Patent number: 8343868
    Abstract: Method of manufacturing a structure which includes the steps of providing a structure having an insulator layer with at least one interconnect, forming a sub lithographic template mask over the insulator layer, and selectively etching the insulator layer through the sub lithographic template mask to form sub lithographic features spanning to a sidewall of the plurality of interconnects.
    Type: Grant
    Filed: January 12, 2011
    Date of Patent: January 1, 2013
    Assignee: International Business Machines Corporation
    Inventors: Daniel C. Edelstein, Matthew E. Colburn, Edward C. Cooney, III, Timothy J. Dalton, John A. Fitzsimmons, Jeffrey P. Gambino, Elbert E. Huang, Michael W. Lane, Vincent J. McGahay, Lee M. Nicholson, Satyanarayana V. Nitta, Sampath Purushothaman, Sujatha Sankaran, Thomas M. Shaw, Andrew H. Simon, Anthony K. Stamper
  • Publication number: 20120319237
    Abstract: Corner-rounded structures and methods of manufacture are provided. The method includes forming at least two conductive wires with rounded corners on a substrate. The method further includes forming a insulator film on the substrate and between the at least two conductive wires with the rounded corners.
    Type: Application
    Filed: June 20, 2011
    Publication date: December 20, 2012
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Edward C. COONEY, III, Jeffrey P. GAMBINO, Zhong-Xiang HE, Thomas L. MCDEVITT, Gary L. MILO
  • Patent number: 8294270
    Abstract: Improved mechanical and adhesive strength and resistance to breakage of copper integrated circuit interconnections is obtained by forming a copper alloy in a copper via/wiring connection in an integrated circuit while minimizing adverse electrical effects of the alloy by confining the alloy to an interfacial region of said via/wiring connection and not elsewhere by a barrier which reduces or substantially eliminates the thickness of alloy in the conduction path. The alloy location and composition are further stabilized by reaction of all available alloying material with copper, copper alloys or other metals and their alloys.
    Type: Grant
    Filed: May 26, 2011
    Date of Patent: October 23, 2012
    Assignee: International Business Machines Corporation
    Inventors: Daniel C. Edelstein, Edward C. Cooney, III, John A. Fitzsimmons, Jeffrey P. Gambino, Anthony K. Stamper
  • Patent number: 8242591
    Abstract: A back of a dielectric transparent handle substrate is coated with a blanket conductive film or a mesh of conductive wires. A semiconductor substrate is attached to the transparent handle substrate employing an adhesive layer. The semiconductor substrate is thinned in the bonded structure to form a stack of the transparent handle substrate and the semiconductor interposer. The thinned bonded structure may be loaded into a processing chamber and electrostatically chucked employing the blanket conductive film or the mesh of conductive wires. The semiconductor interposer may be bonded to a semiconductor chip or a packaging substrate employing C4 bonding or intermetallic alloy bonding. Illumination of ultraviolet radiation to the adhesive layer is enabled, for example, by removal of the blanket conductive film or through the mesh so that the transparent handle substrate may be detached. The semiconductor interposer may then be bonded to a packaging substrate or a semiconductor chip.
    Type: Grant
    Filed: August 13, 2009
    Date of Patent: August 14, 2012
    Assignee: International Business Machines Corporation
    Inventors: Paul S. Andry, Edward C. Cooney, III, Edmund J. Sprogis, Anthony K. Stamper, Cornelia K. Tsang
  • Publication number: 20120193790
    Abstract: A back of a dielectric transparent handle substrate is coated with a blanket conductive film or a mesh of conductive wires. A semiconductor substrate is attached to the transparent handle substrate employing an adhesive layer. The semiconductor substrate is thinned in the bonded structure to form a stack of the transparent handle substrate and the semiconductor interposer. The thinned bonded structure may be loaded into a processing chamber and electrostatically chucked employing the blanket conductive film or the mesh of conductive wires. The semiconductor interposer may be bonded to a semiconductor chip or a packaging substrate employing C4 bonding or intermetallic alloy bonding. Illumination of ultraviolet radiation to the adhesive layer is enabled, for example, by removal of the blanket conductive film or through the mesh so that the transparent handle substrate may be detached. The semiconductor interposer may then be bonded to a packaging substrate or a semiconductor chip.
    Type: Application
    Filed: April 11, 2012
    Publication date: August 2, 2012
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Paul S. Andry, Edward C. Cooney, III, Edmund J. Sprogis, Anthony K. Stamper, Cornelia K. Tsang
  • Patent number: 8129286
    Abstract: Method of manufacturing a semiconductor device structure, including the steps of providing a structure having an insulator layer with at least one interconnect, forming a sub lithographic template mask over the insulator layer, and selectively etching the insulator layer through the sub lithographic template mask to form sub lithographic features spanning to a sidewall of the at least one interconnect.
    Type: Grant
    Filed: June 16, 2008
    Date of Patent: March 6, 2012
    Assignee: International Business Machines Corporation
    Inventors: Daniel C. Edelstein, Matthew E. Colburn, Edward C. Cooney, III, Timothy J. Dalton, John A. Fitzsimmons, Jeffrey P. Gambino, Elbert E. Huang, Michael W. Lane, Vincent J. McGahay, Lee M. Nicholson, Satyanarayana V. Nitta, Sampath Purushothaman, Sujatha Sankaran, Thomas M. Shaw, Andrew H. Simon, Anthony K. Stamper
  • Publication number: 20120018832
    Abstract: Methods, structures, and design structures for improved adhesion of protective layers of imager microlens structures are disclosed. A method of fabricating a semiconductor structure includes forming an interfacial region between a microlens and a protective oxide layer. The interfacial region has a lower concentration of oxygen than the protective oxide layer.
    Type: Application
    Filed: July 22, 2010
    Publication date: January 26, 2012
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Edward C. COONEY, III, Jeffrey P. GAMBINO, Robert K. LEIDY, Charles F. MUSANTE, John G. TWOMBLY
  • Publication number: 20110227225
    Abstract: Improved mechanical and adhesive strength and resistance to breakage of copper integrated circuit interconnections is obtained by forming a copper alloy in a copper via/wiring connection in an integrated circuit while minimizing adverse electrical effects of the alloy by confining the alloy to an interfacial region of said via/wiring connection and not elsewhere by a barrier which reduces or substantially eliminates the thickness of alloy in the conduction path. The alloy location and composition are further stabilized by reaction of all available alloying material with copper, copper alloys or other metals and their alloys.
    Type: Application
    Filed: May 26, 2011
    Publication date: September 22, 2011
    Inventors: Daniel C. Edelstein, Edward C. Cooney, III, John A. Fitzsimmons, Jeffrey P. Gambino, Anthony K. Stamper
  • Patent number: 7972965
    Abstract: The present invention relates to a process for improved interfacial adhesion of dielectrics using patterned roughing. Improved adhesion strength between layers and substrates can be achieved through increasing the roughness of the interface between the materials. Roughness may including any disturbance of an otherwise generally smooth surface, such as grooves, indents, holes, trenches, and/or the like. Roughing on the interface may be achieved by depositing a material on a surface of the substrate to act as a mask and then using an etching process to induce the roughness. The material, acting as a mask, allows etching to occur on a fine, or sub-miniature, scale below the Scale achieved with a conventional photo mask and lithography to achieve the required pattern roughing. Another material is then deposited on the roughened surface of the substrate, filling in the roughing and adhering to the substrate.
    Type: Grant
    Filed: September 27, 2007
    Date of Patent: July 5, 2011
    Assignee: International Business Machines Corporation
    Inventors: Edward C. Cooney, III, Vincent McGahay, Thomas M. Shaw, Anthony K. Stamper, Matthew E. Colburn
  • Publication number: 20110111590
    Abstract: Method of manufacturing a structure which includes the steps of providing a structure having an insulator layer with at least one interconnect, forming a sub lithographic template mask over the insulator layer, and selectively etching the insulator layer through the sub lithographic template mask to form sub lithographic features spanning to a sidewall of the plurality of interconnects.
    Type: Application
    Filed: January 12, 2011
    Publication date: May 12, 2011
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Daniel C. Edelstein, Matthew E. Colburn, Edward C. Cooney, III, Timothy J. Dalton, John A. Fitzsimmons, Jeffrey P. Gambino, Elbert E. Huang, Michael W. Lane, Vincent J. McGahay, Lee M. Nicholson, Satyanarayana V. Nitta, Sampath Purushothaman, Sujatha Sankaran, Thomas M. Shaw, Andrew H. Simon, Anthony K. Stamper
  • Patent number: 7892940
    Abstract: Method of manufacturing a structure which includes the steps of providing a structure having an insulator layer with at least one interconnect, forming a sub lithographic template mask over the insulator layer, and selectively etching the insulator layer through the sub lithographic template mask to form sub lithographic features spanning to a sidewall of the at least one interconnect.
    Type: Grant
    Filed: September 6, 2007
    Date of Patent: February 22, 2011
    Assignee: International Business Machines Corporation
    Inventors: Daniel C. Edelstein, Matthew E. Colburn, Edward C. Cooney, III, Timothy J. Dalton, John A. Fitzsimmons, Jeffrey P. Gambino, Elbert E. Huang, Michael W. Lane, Vincent J. McGahay, Lee M. Nicholson, Satyanarayana V. Nitta, Sampath Purushothaman, Sujatha Sankaran, Thomas M. Shaw, Andrew H. Simon, Anthony K. Stamper
  • Publication number: 20110037161
    Abstract: A back of a dielectric transparent handle substrate is coated with a blanket conductive film or a mesh of conductive wires. A semiconductor substrate is attached to the transparent handle substrate employing an adhesive layer. The semiconductor substrate is thinned in the bonded structure to form a stack of the transparent handle substrate and the semiconductor interposer. The thinned bonded structure may be loaded into a processing chamber and electrostatically chucked employing the blanket conductive film or the mesh of conductive wires. The semiconductor interposer may be bonded to a semiconductor chip or a packaging substrate employing C4 bonding or intermetallic alloy bonding. Illumination of ultraviolet radiation to the adhesive layer is enabled, for example, by removal of the blanket conductive film or through the mesh so that the transparent handle substrate may be detached. The semiconductor interposer may then be bonded to a packaging substrate or a semiconductor chip.
    Type: Application
    Filed: August 13, 2009
    Publication date: February 17, 2011
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Paul S. Andry, Edward C. Cooney, III, Edmund J. Sprogis, Anthony K. Stamper, Cornelia K. Tsang
  • Patent number: 7879716
    Abstract: A method and structure for reducing the corrosion of the copper seed layer during the fabrication process of a semiconductor structure. Before the structure (or the wafer containing the structure) exits the vacuum environment of the sputter tool, the structure is warmed up to a temperature above the water condensation temperature of the environment outside the sputter tool. As a result, water vapor would not condense on the structure when the structure exits the sputter tool, and therefore, corrosion of the seed layer by the water vapor is prevented. Alternatively, a protective layer resistant to water vapor can be formed on top of the seed layer before the structure exits the sputter tool environment. In yet another alternative embodiment, the seed layer can comprises a copper alloy (such as with aluminum) which grows a protective layer resistant to water vapor upon exposure to water vapor.
    Type: Grant
    Filed: March 16, 2007
    Date of Patent: February 1, 2011
    Assignee: International Business Machines Corporation
    Inventors: Steven P. Barkyoumb, Jonathan D. Chapple-Sokol, Edward C. Cooney, III, Keith E. Downes, Thomas L. McDevitt, William J. Murphy
  • Patent number: 7843039
    Abstract: Stress-modified device structures, methods of fabricating such stress-modified device structures, and design structures for an integrated circuit. An electrical characteristic of semiconductor devices formed on a common substrate, such as the current gains of bipolar junction transistors, may be altered by modifying stresses in structures indirectly on or over, or otherwise indirectly coupled with, the semiconductor devices. The structures, which may be liners for contacts in a contact level of an interconnect, are physically spaced away from, and not in direct physical contact with, the respective semiconductor devices because at least one additional intervening material or structure is situated between the stress-imparting structures and the stress-modified devices.
    Type: Grant
    Filed: February 14, 2008
    Date of Patent: November 30, 2010
    Assignee: International Business Machines Corporation
    Inventors: Edward C. Cooney, III, Mark Dupuis, William J. Murphy, Steven S. Williams