Abstract: An airfoil for a gas turbine engine according to an exemplary aspect of the present disclosure includes, among other things, an airfoil body and a cooling circuit disposed inside the airfoil body and including a leading edge cavity with a first portion extending from a radially inner wall to a radially outer wall of the airfoil body and a second portion that extends from a leading edge inner wall to a trailing edge inner wall of the airfoil body. The cooling circuit is configured to communicate cooling airflow through the first portion and the second portion prior to exiting the leading edge cavity into a second cavity of the cooling circuit.

Abstract: A gas turbine engine component includes first and second walls spaced apart from one another to provide a cooling passage. First and second trip strips are respectively provided on the first and second walls and arranged to face one another. The first and second trip strips are arranged in an interleaved fashion with respect to one another in a direction.

Abstract: An airfoil body includes an airfoil wall defined between an internal cavity surface and an external airfoil surface. A pad extends from the internal cavity surface. A cooling hole extends from the external airfoil surface, through the airfoil wall and through the pad for fluid communication through the airfoil wall.

Abstract: A Blade Outer Air Seal (BOAS) includes a body manufactured of a metal alloy, the body includes a face opposite a forward interface and an aft interface, the face includes a cavity. A non-metallic insert within the cavity such that the insert is flush with the face.

Abstract: A cooling circuit for a gas turbine engine includes a gas turbine engine component having at least one internal cooling cavity defined by an internal wall surface and a plurality of turbulent flow features extending outwardly from the internal wall surface. Each turbulent flow feature is spaced apart from an adjacent turbulent flow feature in a first direction. At least one trench extends through the turbulent flow features in the first direction, and a plurality of cooling holes are formed within the at least one trench. A gas turbine engine and a method of forming a cooling circuit for a gas turbine engine component are also disclosed.

Abstract: An airfoil for a gas turbine engine includes an airfoil body and a cooling circuit defined within the airfoil body. The cooling circuit includes at least a first cavity in fluid communication with a second cavity. A first portion of the first cavity extends between an outer diameter and an inner diameter of the airfoil body and a second portion of the first cavity extends across a space between a leading edge and a trailing edge of the airfoil body.

Abstract: A Blade Outer Air Seal (BOAS) includes a body manufactured of a metal alloy, the body includes a face opposite a forward interface and an aft interface, the face includes a cavity. A non-metallic insert within the cavity such that the insert is flush with the face.

Abstract: A method for forming a cooling hole extending from an inlet on a first surface of a wall to an outlet on a second surface of the wall includes forming a diffusing section of the cooling hole, and a trailing edge on the outlet by electrical discharge machining, and forming longitudinal lobes in the diffusing section. The metering section extends from the inlet on a first surface of the wall towards the second surface of the wall. The diffusing section extends from the outlet to one end of a metering section located between the inlet and the outlet. The outlet is substantially linear or convex at the trailing edge and the lobes are separated by longitudinal ridges.

Abstract: A hybrid airfoil for a gas turbine engine according to an exemplary embodiment of this disclosure can include a leading edge portion, a trailing edge portion, and an intermediate portion between the leading edge portion and the trailing edge portion. The leading edge portion can be made of a first material, the trailing edge portion can be made of a second material, and the intermediate portion can be made of a third material. At least two of the first material, the second material and the third material are different materials.

Abstract: A wall of a component of a gas turbine engine includes first and second wall surfaces, an inlet located at the first wall surface, an outlet located at the second surface, a metering section commencing at the inlet and extending downstream from the inlet, and a diffusing section extending from the metering section and terminating at the outlet. The diffusing section includes a leading edge formed at an upstream end of the outlet, a trailing edge formed at a downstream end of the outlet, a body region upstream of the trailing edge, and a plurality of crenellation features located on the body region.

Abstract: A method of refurbishing a gas turbine engine rotor is disclosed and includes an initial step of inspecting a rotor for defects such as cracks. A strain is then generated around any detected cracks in the rotor to create enhanced plasticized zones about the detected defects that delay defect propagation. Strain is generated by rotating the rotor at speeds greater than operational speeds to induce the desired strain and delay the propagation of defects.

Abstract: A vane structure includes a baffle movably mounted within an aperture, the baffle movable to control a cooling flow between a first cooling cavity and a second cooling cavity.

Abstract: A gas turbine engine component includes a structure having a cooling passage providing upstream and downstream portions separated from one another by an inner wall and fluidly connected by a bend. The downstream portion includes an outer wall opposite the inner wall to provide a downstream region extending between the inner and outer walls. A turbulence promoter extends from the outer wall adjacent to the bend in the downstream portion.

Abstract: A wall of a component of a gas turbine engine includes first and second wall surfaces, an inlet located at the first wall surface, an outlet located at the second surface, a metering section commencing at the inlet and extending downstream from the inlet, and a diffusing section extending from the metering section and terminating at the outlet. The diffusing section includes a leading edge formed at an upstream end of the outlet, a trailing edge formed at a downstream end of the outlet, a body region upstream of the trailing edge, and a plurality of crenellation features located on the body region.

Abstract: A method of machining cooling holes in a component includes the steps of inserting an electro discharge machining guide that houses an electrode into an internal cavity of a component, and machining a cooling hole into a wall of the component with the electrode. A gas turbine engine component includes first and second spaced apart walls providing an internal cavity. The first wall has outer and inner surfaces. The inner surface faces the internal cavity. A cooling hole extends through the first wall from the inner surface to the outer surface. The cooling hole includes entry and exit openings respectively provided in the inner and outer surfaces. The exit opening includes a cross-sectional area that is smaller than a cross-sectional area of the entry opening.

Abstract: An electro discharge machining system includes a guide having first and second portions that are non-colinear with respect to one another. A consumable electrode is housed within the guide and configured to drill cooling holes in a component. A controller is programmed to position the guide and electrode to a desired position with respect to the component. An electro discharge machining guide includes first and second portions that are non-colinear with respect to one another and that include a passage configured to receive an electrode.

Abstract: A tool for forming a trench and a plurality of cooling holes within the trench includes a body, the body including a ridge portion extending along a first side of the tool. The ridge portion is operable to mate with a workpiece to form a trench on the workpiece. A plurality of electrodes extend from the ridge portion and are oriented to form a plurality of cooling holes within the trench on the workpiece.

Abstract: A method of refurbishing a gas turbine engine rotor is disclosed and includes an initial step of inspecting a rotor for defects such as cracks. A strain is then generated around any detected cracks in the rotor to create enhanced plasticized zones about the detected defects that delay defect propagation. Strain is generated by rotating the rotor at speeds greater than operational speeds to induce the desired strain and delay the propagation of defects.

Abstract: An apparatus and method for machining apertures into a conductive workpiece is disclosed. The apparatus has a tank capable of holding a dielectric fluid, and a fixture for holding the workpiece in the tank. An electric discharge machine with an electrode, a power supply connected to the electrode that produces machining pulses for electric discharge machining through the workpiece, and a controller for regulating the power supply and electrode position is also part of the apparatus. Finally, the apparatus has a pressure transducer connected to the fixture, and a process controller in communication with the electric discharge machine controller and pressure transducer.

Abstract: A gas turbine engine component includes a wall having first and second wall surfaces and a cooling hole extending through the wall. The cooling hole includes an inlet located at the first wall surface, an outlet located at the second wall surface and a diffusing section in communication with the inlet and extending to the outlet. The diffusing section includes a plurality of crenellation features that encourage lateral spreading of cooling air flowing through the cooling hole.